二维金属性过渡金属硫属化合物(metal transition metal dichalcogenides,MTMDCs)由于其独特的物性(如电荷密度波相转变、超导和磁性等),以及在先进纳米电子学和能源相关领域的应用潜力而受到研究者的广泛关注.为了实现基本物性研究和...二维金属性过渡金属硫属化合物(metal transition metal dichalcogenides,MTMDCs)由于其独特的物性(如电荷密度波相转变、超导和磁性等),以及在先进纳米电子学和能源相关领域的应用潜力而受到研究者的广泛关注.为了实现基本物性研究和多方面的应用探索,化学气相沉积(CVD)技术被引入到高质量二维MTMDCs材料的制备中,成功地合成了厚度可调的超薄MTMDCs纳米片、大面积均匀的超薄薄膜、垂直取向的纳米片阵列和高质量的纳米片粉体等.CVD方法可以兼顾大畴区、层厚可调和高晶体质量的材料制备需求,还能与目前的半导体工艺相兼容,因而受到人们广泛关注.二维MTMDCs材料具有高的电导率,可以作为单层/少层半导体性过渡金属硫属化合物(transition metal dichalcogenides,TMDCs)的电极材料,改善晶体管器件的电极接触,从而提升器件性能.此外,二维MTMDCs纳米片也可作为高效的催化剂应用于电化学析氢反应,其催化性能显著优于单层/少层MoS2等半导体性TMDCs催化剂.本文综述了二维MTMDCs材料的CVD制备方法和新奇物理特性,以及其在场效应晶体管、电催化析氢应用中的研究进展;最后讨论了相关领域存在的问题和未来发展方向.展开更多
In order to develop the liquid phase sintering process of WC-Ni3Al-B composites,the preparation process of WC+Ni3Al prealloyed powder by reaction synthesis of carbonyl Ni,analytical purity Al and coarse WC powders wa...In order to develop the liquid phase sintering process of WC-Ni3Al-B composites,the preparation process of WC+Ni3Al prealloyed powder by reaction synthesis of carbonyl Ni,analytical purity Al and coarse WC powders was investigated.DSC and XRD were adopted to study the procedure of phase transformation for the 3Ni+Al and 70%WC+(3Ni+Al) mixed powders in temperature ranges of 550-1200 °C and 25-1400 °C,respectively.The results demonstrate that the formation mechanism of Ni3Al depends on the reaction temperature.Besides WC phase,there exist Ni2Al3,NiAl and Ni3Al intermetallics in the powder mixture after heat treatment at 200-660 °C,while only NiAl and Ni3Al exist at 660-1100 °C.Homogeneous WC+Ni3Al powder mixture can be obtained in the temperature range of 1100-1200 °C.The WC-30%(Ni3Al-B) composites prepared from the mixed powders by conventional powder metallurgy technology show nearly full density and the shape of WC is round.WC-30%(Ni3Al-B) composites exhibit higher hardness of 9.7 GPa,inferior bending strength of 1800 MPa and similar fracture toughness of 18 MPa-m1/2 compared with commercial cemented carbides YGR45(WC-30%(Co-Ni-Cr)).展开更多
The growth of intermetallic compounds at the interface between solid Al and Fe and the effects of intermetallic compound layers on the interfacial bonding of clad materials were investigated. The results showed that t...The growth of intermetallic compounds at the interface between solid Al and Fe and the effects of intermetallic compound layers on the interfacial bonding of clad materials were investigated. The results showed that the interface between the solid Fe and Al formed by heat-treatment consisted of Fe2Al5 and FeAl3 intermetallic compound layers, which deteriorated the interfacial bonding strength. Fractures occurred in the intermetallic compound layer during the shear testing. The location of the fracture depended on the defects of microcracks or voids in the intermetallic compound layers. The microcracks in the intermetallic compound layer were caused by the mismatch of thermal expansion coefficients of materials during cooling, and the voids were consistent with the Kirkendall effect. The work will lay an important foundation for welding and joining of aluminum and steel, especially for fabrication of Al-Fe clad materials.展开更多
According to the differences in melting point between aluminum alloy and steel, 6013-T4 aluminum alloy was joined to galvanized steel by large spot Nd:YAG laser + MIG arc hybrid brazing-fusion welding with ER4043(A...According to the differences in melting point between aluminum alloy and steel, 6013-T4 aluminum alloy was joined to galvanized steel by large spot Nd:YAG laser + MIG arc hybrid brazing-fusion welding with ER4043(AlSi5) filler wire. The microstructures and mechanical properties of the brazed-fusion welded joint were investigated. The joint is divided into two parts of fusion weld and brazed seam. There is a zinc-rich zone at fusion weld toe, which consists of α(Al)-Zn solid solution and Al-Zn eutectic. The brazed seam is the Fe-Al intermetallic compounds (IMCs) layer of 2-4μm in thickness, and the IMCs include FeAl2, Fe2Al5 and Fe4Al13. FeAl2 and Fe2Al5 are located in the compact reaction layer near the steel side, and Fe4Al13 with tongue shape or sawtooth shape grows towards the fusion weld. The tensile strength of the joint firstly increases and then decreases as the welding current and laser power increase, the highest tensile strength can be up to 247.3 MPa, and the fracture usually occurs at fusion zone of the fusion weld. The hardness is the highest at the brazed seam because of hard Fe-Al IMCs, and gradually decreases along the fusion weld and galvanized steel, respectively.展开更多
A newly designed TiAl alloy containing W,Nb,and B was produced through magnetic-flotation-melting method.Mass production of this TiAl-based alloy,15 kg ingot size,which is quite different from the 0.05 kg small ingot ...A newly designed TiAl alloy containing W,Nb,and B was produced through magnetic-flotation-melting method.Mass production of this TiAl-based alloy,15 kg ingot size,which is quite different from the 0.05 kg small ingot produced by arc-melting,has a large effect on the metallurgical properties,such as the grain size and the phase structures of the alloy.Heat treatments were carefully designed in order to reduce the amount of the high-temperature remaining β phase in the alloy,and to obtain optimal microstructures for mechanical behavior studies.A room-temperature ductility of 1.9% was obtained in the cast TiAl-based alloy after the appropriate heat treatment.The mechanical behavior of the large ingot through mass production of the TiAl-based alloy was largely improved by the alloy design and subsequent heat treatments.展开更多
A new hybrid welding process was successfully used to join aluminum alloy and stainless steel. In the MIG welding-brazing process, the lower thermal conductivity of steel can cause dramatic change of temperature gradi...A new hybrid welding process was successfully used to join aluminum alloy and stainless steel. In the MIG welding-brazing process, the lower thermal conductivity of steel can cause dramatic change of temperature gradient on steel surface, while the auxiliary TIG arc can change this phenomenon by heating the steel side. The auxiliary TIG improved the wettability of molten metal, resulting in the molten metal spreading fully on upper surfaces, front and back surface of steel, forming a sound brazing joint; the content of Cr and Ni elements in IMCs layer was increased, which can enhance the quality of the layer; and the microstructure of IMCs layer also was improved, increasing the bonding strength with the weld seam. The average tensile strength of the joint obtained with auxiliary TIG arc(146.7 MPa) was higher than that without auxiliary TIG arc(96.7 MPa).展开更多
The effect of Si content on the microstructures and mechanical properties of the heat-treated Al-6.5 Cu-0.6 Mn-0.5 Fe alloy was investigated using image analysis,scanning electron microscopy(SEM),transmission electron...The effect of Si content on the microstructures and mechanical properties of the heat-treated Al-6.5 Cu-0.6 Mn-0.5 Fe alloy was investigated using image analysis,scanning electron microscopy(SEM),transmission electron microscopy(TEM),and tensile testing.The results show that the mechanical properties of Al-6.5 Cu-0.6 Mn-0.5 Fe alloys decrease slightly when the Si content is below 1.0%.This can be attributed to the comprehensive effect of microstructure evolution,including the increase of nano-sized α-Fe,the coarsened grain size,and an increase in Al2 Cu content at the grain boundary.When the Si content is 1.5%,the mechanical properties of the Al-6.5 Cu-0.6 Mn-0.5 Fe alloys decrease significantly,and this can be attributed to the agglomerated second intermetallics,which is resulted from the formation of excess Si particles.展开更多
Components made by joining different materials are required in various engineering applications.Fabrication of suchcomponents is a challenging task due to the vast difference in mechanical,thermal and electrical prope...Components made by joining different materials are required in various engineering applications.Fabrication of suchcomponents is a challenging task due to the vast difference in mechanical,thermal and electrical properties of the materials beingused.Friction stir welding(FSW)is capable of joining dissimilar materials such as aluminum(Al)and copper(Cu)and thereforeresearchers have used this novel process for dissimilar joining.Consequently,several works pertaining to dissimilar joining,specifically Al?Cu,are available in the literature but they are scattered in different sources,which makes the task of gatheringinformation about dissimilar FSW of Al?Cu cumbersome.This work has been written with an aim to provide all pertinentinformation related to dissimilar FSW of Al?Cu at one place to ease the problems of researchers.It comprehensively covers andsummarizes the topics such as the effect of tool design and geometry,FSW process parameters,FSW strategies on mechanicalproperties,microstructure and formation of defects during dissimilar FSW of Al?Cu.In addition,it also presents and discussesseveral variants of dissimilar FSW of Al?Cu.Finally,this work not only puts forth major findings of the previous researchers but alsosuggests future recommendations for dissimilar FSW of Al?Cu.展开更多
The effects of Mn addition (1 wt.%, 2 wt.% and 4 wt.%) and friction stir processing (FSP) on the microstructure and mechanical properties of Al-4Ni alloy were studied. The results showed that Mn promoted the formation...The effects of Mn addition (1 wt.%, 2 wt.% and 4 wt.%) and friction stir processing (FSP) on the microstructure and mechanical properties of Al-4Ni alloy were studied. The results showed that Mn promoted the formation of Al6Mn and Al60Mn11Ni4 intermetallics. These Mn-rich compounds increased the strength and hardness, but decreased the ductility and fracture toughness of the alloy. To improve the ductility and toughness, the as-cast alloys were then subjected to FSP (rotation speed of 1600 r/min and traverse speed of 12 mm/min). According to the results, FSP greatly improved the mechanical properties. The tensile strength, yield strength, fracture strain, microhardness, and fracture toughness of FSPed Al-4Ni-2Mn increased by 67%, 30%, 230%, 20%, and 1185%, respectively. The fine redistribution of Mn-rich compounds, formation of ultrafine grains, microstructural densification, and the elimination of casting defects such as micropores and oxide bifilms were found to be the most important factors responsible for improving the mechanical properties. The fractographic investigations also revealed that the fracture of as-cast Mn-rich alloys changed from the brittle mode containing micro-facets to a more ductile fracture mode containing fine and equiaxed dimples in FSPed alloys.展开更多
Some magnetocaloric materials were used successfully in magnetic refrigeration application and became one of the critical parts of magnetic refrigeration technology whose delightful progresses were made worldwide in t...Some magnetocaloric materials were used successfully in magnetic refrigeration application and became one of the critical parts of magnetic refrigeration technology whose delightful progresses were made worldwide in the past 30 years. At the same time, the research on giant magnetocaloric materials will accelerate the development of room temperature magnetic refrigeration. In this paper, the new theoretical and experimental investigations on magnetic materials in room temperature application were described, including Gd and its binary and ternary intermetallic compounds, Mn-based compounds, La(Fe13-xMx)-based compounds and manganites. Based on the analysis of hysteresis, corrosion, cost and heat process, the comparison between different families of magnetic materials was discussed. Further research of room temperature magnetic refrigerant was suggested.展开更多
Cu/Al multilayers were produced by high-temperature accumulative roll bonding(ARB)methods up to three passes.To achieve a high bonding strength,prior to ARB processing,the Cu and Al sheets were heated to 350,400,450 a...Cu/Al multilayers were produced by high-temperature accumulative roll bonding(ARB)methods up to three passes.To achieve a high bonding strength,prior to ARB processing,the Cu and Al sheets were heated to 350,400,450 and 500 ℃,respectively.The mechanical properties were evaluated by tensile tests.The microstructure was examined by optical microscopy and scanning electron microscopy equipped with energy dispersive spectrometry.The ultimate tensile stress,the grain size and the thickness of diffusion layer of lamellar composites increase with rolling temperature.When the rolling temperature is 400 ℃,the laminates show the highest ductility,but the yield stress is the lowest.As the rolling temperature further increases,both the yield stress and the ultimate tensile stress increase and the ductility decreases slightly.The mechanical properties of lamellar composites processed by low and high temperature ARB are determined by grain size and the thickness of diffusion layer,respectively.展开更多
Material flow and phase transformation were studied at the interface of dissimilar joint between Al 6013 and Mg, produced by stir friction welding (FSW) experiments. Defect-free weld was obtained when aluminum and m...Material flow and phase transformation were studied at the interface of dissimilar joint between Al 6013 and Mg, produced by stir friction welding (FSW) experiments. Defect-free weld was obtained when aluminum and magnesium were placed in the advancing side and retreating side respectively and the tool was placed 1 mm off the weld centerline into the aluminum side. In order to understand the material flow during FSW, steel shots were implanted as indexes into the welding path. After welding, using X-ray images, secondary positions of the steel shots were evaluated. It was revealed that steel shots implanted in advancing side were penetrated from the advancing side into the retreating side, whereas the shots implanted in the retreating side remained in the retreating side, without penetrating into the advancing side. The welded specimens were also heat treated. The effects of heat treatment on the mechanical properties of the welds and the formation of new intermetallic layers were investigated. Two intermetallic compounds, Al3Mg2 and Al12Mg17, were formed sequentially at Al6013/Mg interface.展开更多
The effect of Cu content on the microstructure,grain orientation and mechanical properties of Sn-xCu(x=0-4.0 wt.%)lead-free solder was studied.Results showed that added Cu induced the formation of intermetallic phases...The effect of Cu content on the microstructure,grain orientation and mechanical properties of Sn-xCu(x=0-4.0 wt.%)lead-free solder was studied.Results showed that added Cu induced the formation of intermetallic phases.Only theη-Cu;Sn;andε-Cu;Sn phases were present in theβ-Sn matrix.For all contents,the strongly preferred orientation of theβ-Sn phase was formed on the{001}plane.In Sn doped with 1.0 wt.%Cu,theη-Cu;Sn;phase exhibited the preferred orientation of{0001}plane,whereas doping with 3.0 or 4.0 wt.%Cu transformed the preferred orientation to the{010}plane.In addition,only the{0001}and{■}planes were present in theε-Cu;Sn phase.The high Cu contents contributed to an increased number of low-angle boundaries,high residual strain,tensile strength and microhardness.展开更多
An efficient and low-cost supported Pt catalyst for hydrogenation of niroarenes was prepared with colloid Pt precursors andα-Fe2O3 as a support.The catalyst with Pt content as low as 0.2 wt%exhibits high activities,c...An efficient and low-cost supported Pt catalyst for hydrogenation of niroarenes was prepared with colloid Pt precursors andα-Fe2O3 as a support.The catalyst with Pt content as low as 0.2 wt%exhibits high activities,chemoselectivities and stability in the hydrogenation of nitrobenzene and a variety of niroarenes.The conversion of nitrobenzene can reach 3170 molconv h^–1 molPt^–1 under mild conditions(30°C,5 bar),which is much higher than that of commercial Pt/C catalyst and many reported catalysts under similar reaction conditions.The spatial separation of the active sites for H2 dissociation and hydrogenation should be responsible for the high chemoselectivity,which decreases the contact possibility between the reducible groups of nitroarenes and Pt nanoparticles.The unique surface properties ofα-Fe2O3 play an important role in the reaction process.It provides active sites for hydrogen spillover and reactant adsorption,and ultimately completes the hydrogenation of the nitro group on the catalyst surface.展开更多
The effects of Ag on the microstructure and corrosion behavior of pre-soldering Sn-xAg lead-free solders,and on the formation of intermetallic layer of the solders with Cu substrate were investigated.The Ag contents(x...The effects of Ag on the microstructure and corrosion behavior of pre-soldering Sn-xAg lead-free solders,and on the formation of intermetallic layer of the solders with Cu substrate were investigated.The Ag contents(x)were 0,3.0,3.5,4.0,and5.0 wt.%.The Ag content played a role in the morphology of Ag3 Sn phase in the solders.The microstructure analysis showed that theβ-Sn phase was surrounded by eutectic networks in the 3.0 Ag and 3.5 Ag solders and large plate-like Ag3 Sn formed in the 4.0 Ag and5.0 Ag solders.Nonetheless,the Ag content slightly impacted the corrosion behavior of the as-cast solders as characterized using potentiodynamic polarization test.After soldering,only a single layer of a Cu6 Sn5 intermetallic compound formed at the Sn-xAg/Cu interface.By comparison,the Cu6 Sn5 intermetallic layer of the Ag-doped solders was thinner than that of the 0Ag solder.The fine Ag3 Sn particles in the eutectic networks precipitating in the 3.0 Ag and 3.5 Ag solders effectively hindered the growth of Cu6 Sn5 grains compared to large plate-like Ag3 Sn in the 4.0 and 5.0Ag solders.展开更多
Friction stir welding was used to join two aluminum 6061-T6 plates with an insert of a pure copper plate(Al/Cu/Al),and then the influence of the copper insert on the joint performance was studied.The dissimilar weldin...Friction stir welding was used to join two aluminum 6061-T6 plates with an insert of a pure copper plate(Al/Cu/Al),and then the influence of the copper insert on the joint performance was studied.The dissimilar welding results were also compared with AA 6061 friction stir welds produced without copper insert(Al/Al).Optical and scanning electron microscopes were used for the microstructural observations of the welded samples.X-ray diffraction analysis was used to analyze phase component of the Al/Cu/Al specimen.A defect-free joint was observed for the Al/Cu/Al joint at a rotational speed of 950 r/min and a welding speed of 50 mm/min.Microstructural observation of the weld nugget zone(WNZ)demonstrates the formation of composite-like structure which promotes metallurgical bonding of aluminum and copper.XRD results show the formation of intermetallic compounds(IMCs),such as Al4Cu9 and Al2Cu.Furthermore,it was observed that the hardness of the weld with the Cu insert plate is higher than that of other samples due to more dislocation density and a distinct rise in hardness values was observed due to the presence of IMCs.The ultimate tensile strength of the joint with copper insert plate is higher than that of the other sample due to the strong metallurgical bonding between Al and Cu.展开更多
The hot corrosion behaviour of a modified Ti3Al-based alloy under thin Na2SO4deposit film was investigated at910and950°C in air.The corrosion product was identified by XRD and its morphologies on the surface and ...The hot corrosion behaviour of a modified Ti3Al-based alloy under thin Na2SO4deposit film was investigated at910and950°C in air.The corrosion product was identified by XRD and its morphologies on the surface and cross-section were observed bySEM.The alloy suffered from considerable hot corrosion attack.The mass gain versus time curves obtained by TGA exhibited tworegions of different kinetics.The whole corroded layer consisted of loose and porous mixture oxides of TiO2,Nb2O5and Al2O3.Numerous small nodules of corrosion product were observed.An illustrative schematic was established to describe the formationprocess of such nodules.It seemed that the refractory oxides played a significantly important role in determining the development ofhot corrosion attack.展开更多
文摘二维金属性过渡金属硫属化合物(metal transition metal dichalcogenides,MTMDCs)由于其独特的物性(如电荷密度波相转变、超导和磁性等),以及在先进纳米电子学和能源相关领域的应用潜力而受到研究者的广泛关注.为了实现基本物性研究和多方面的应用探索,化学气相沉积(CVD)技术被引入到高质量二维MTMDCs材料的制备中,成功地合成了厚度可调的超薄MTMDCs纳米片、大面积均匀的超薄薄膜、垂直取向的纳米片阵列和高质量的纳米片粉体等.CVD方法可以兼顾大畴区、层厚可调和高晶体质量的材料制备需求,还能与目前的半导体工艺相兼容,因而受到人们广泛关注.二维MTMDCs材料具有高的电导率,可以作为单层/少层半导体性过渡金属硫属化合物(transition metal dichalcogenides,TMDCs)的电极材料,改善晶体管器件的电极接触,从而提升器件性能.此外,二维MTMDCs纳米片也可作为高效的催化剂应用于电化学析氢反应,其催化性能显著优于单层/少层MoS2等半导体性TMDCs催化剂.本文综述了二维MTMDCs材料的CVD制备方法和新奇物理特性,以及其在场效应晶体管、电催化析氢应用中的研究进展;最后讨论了相关领域存在的问题和未来发展方向.
基金Project (2012CB723906) supported by the National Basic Research Program of China
文摘In order to develop the liquid phase sintering process of WC-Ni3Al-B composites,the preparation process of WC+Ni3Al prealloyed powder by reaction synthesis of carbonyl Ni,analytical purity Al and coarse WC powders was investigated.DSC and XRD were adopted to study the procedure of phase transformation for the 3Ni+Al and 70%WC+(3Ni+Al) mixed powders in temperature ranges of 550-1200 °C and 25-1400 °C,respectively.The results demonstrate that the formation mechanism of Ni3Al depends on the reaction temperature.Besides WC phase,there exist Ni2Al3,NiAl and Ni3Al intermetallics in the powder mixture after heat treatment at 200-660 °C,while only NiAl and Ni3Al exist at 660-1100 °C.Homogeneous WC+Ni3Al powder mixture can be obtained in the temperature range of 1100-1200 °C.The WC-30%(Ni3Al-B) composites prepared from the mixed powders by conventional powder metallurgy technology show nearly full density and the shape of WC is round.WC-30%(Ni3Al-B) composites exhibit higher hardness of 9.7 GPa,inferior bending strength of 1800 MPa and similar fracture toughness of 18 MPa-m1/2 compared with commercial cemented carbides YGR45(WC-30%(Co-Ni-Cr)).
基金Project(2011DFR50630)sponsored by the International S&T Cooperation of China
文摘The growth of intermetallic compounds at the interface between solid Al and Fe and the effects of intermetallic compound layers on the interfacial bonding of clad materials were investigated. The results showed that the interface between the solid Fe and Al formed by heat-treatment consisted of Fe2Al5 and FeAl3 intermetallic compound layers, which deteriorated the interfacial bonding strength. Fractures occurred in the intermetallic compound layer during the shear testing. The location of the fracture depended on the defects of microcracks or voids in the intermetallic compound layers. The microcracks in the intermetallic compound layer were caused by the mismatch of thermal expansion coefficients of materials during cooling, and the voids were consistent with the Kirkendall effect. The work will lay an important foundation for welding and joining of aluminum and steel, especially for fabrication of Al-Fe clad materials.
基金Project (50905099) supported by the National Natural Science Foundation of ChinaProject (20090131120027) supported by the Specialized Research Fund for the Doctoral Program of Higher Education,China
文摘According to the differences in melting point between aluminum alloy and steel, 6013-T4 aluminum alloy was joined to galvanized steel by large spot Nd:YAG laser + MIG arc hybrid brazing-fusion welding with ER4043(AlSi5) filler wire. The microstructures and mechanical properties of the brazed-fusion welded joint were investigated. The joint is divided into two parts of fusion weld and brazed seam. There is a zinc-rich zone at fusion weld toe, which consists of α(Al)-Zn solid solution and Al-Zn eutectic. The brazed seam is the Fe-Al intermetallic compounds (IMCs) layer of 2-4μm in thickness, and the IMCs include FeAl2, Fe2Al5 and Fe4Al13. FeAl2 and Fe2Al5 are located in the compact reaction layer near the steel side, and Fe4Al13 with tongue shape or sawtooth shape grows towards the fusion weld. The tensile strength of the joint firstly increases and then decreases as the welding current and laser power increase, the highest tensile strength can be up to 247.3 MPa, and the fracture usually occurs at fusion zone of the fusion weld. The hardness is the highest at the brazed seam because of hard Fe-Al IMCs, and gradually decreases along the fusion weld and galvanized steel, respectively.
基金Project(11X-SP173V) supported by the U.S. Fossil Energy Materials ProgramProject supported by the U.S. National Science Foundation Combined Research-Curriculum Development(CRCD) ProgramProject(DE-AC05-00OR-22725 UT-Battelle,LLC) supported by Division of Materials Science and Engineering,Office of Basic Energy Science,U.S.Department of Energy
文摘A newly designed TiAl alloy containing W,Nb,and B was produced through magnetic-flotation-melting method.Mass production of this TiAl-based alloy,15 kg ingot size,which is quite different from the 0.05 kg small ingot produced by arc-melting,has a large effect on the metallurgical properties,such as the grain size and the phase structures of the alloy.Heat treatments were carefully designed in order to reduce the amount of the high-temperature remaining β phase in the alloy,and to obtain optimal microstructures for mechanical behavior studies.A room-temperature ductility of 1.9% was obtained in the cast TiAl-based alloy after the appropriate heat treatment.The mechanical behavior of the large ingot through mass production of the TiAl-based alloy was largely improved by the alloy design and subsequent heat treatments.
文摘A new hybrid welding process was successfully used to join aluminum alloy and stainless steel. In the MIG welding-brazing process, the lower thermal conductivity of steel can cause dramatic change of temperature gradient on steel surface, while the auxiliary TIG arc can change this phenomenon by heating the steel side. The auxiliary TIG improved the wettability of molten metal, resulting in the molten metal spreading fully on upper surfaces, front and back surface of steel, forming a sound brazing joint; the content of Cr and Ni elements in IMCs layer was increased, which can enhance the quality of the layer; and the microstructure of IMCs layer also was improved, increasing the bonding strength with the weld seam. The average tensile strength of the joint obtained with auxiliary TIG arc(146.7 MPa) was higher than that without auxiliary TIG arc(96.7 MPa).
基金Projects(51704084,51605106) supported by the National Natural Science Foundation of ChinaProject(2017M623068) supported by China Postdoctoral Science Foundation+3 种基金Project(2015A030312003) supported by the Natural Science Foundation for Team Research of Guangdong Province,ChinaProject(JC(2016)1026)) supported by the Science and Technology Foundation of Guizhou Province of ChinaProject(KY(2017)101)) supported by the Young Talent Growth Foundation of Education Department of Guizhou Province of ChinaProject(RC2017(5788)) supported by the Science and Technology Plan of Guizhou Province of China
文摘The effect of Si content on the microstructures and mechanical properties of the heat-treated Al-6.5 Cu-0.6 Mn-0.5 Fe alloy was investigated using image analysis,scanning electron microscopy(SEM),transmission electron microscopy(TEM),and tensile testing.The results show that the mechanical properties of Al-6.5 Cu-0.6 Mn-0.5 Fe alloys decrease slightly when the Si content is below 1.0%.This can be attributed to the comprehensive effect of microstructure evolution,including the increase of nano-sized α-Fe,the coarsened grain size,and an increase in Al2 Cu content at the grain boundary.When the Si content is 1.5%,the mechanical properties of the Al-6.5 Cu-0.6 Mn-0.5 Fe alloys decrease significantly,and this can be attributed to the agglomerated second intermetallics,which is resulted from the formation of excess Si particles.
文摘Components made by joining different materials are required in various engineering applications.Fabrication of suchcomponents is a challenging task due to the vast difference in mechanical,thermal and electrical properties of the materials beingused.Friction stir welding(FSW)is capable of joining dissimilar materials such as aluminum(Al)and copper(Cu)and thereforeresearchers have used this novel process for dissimilar joining.Consequently,several works pertaining to dissimilar joining,specifically Al?Cu,are available in the literature but they are scattered in different sources,which makes the task of gatheringinformation about dissimilar FSW of Al?Cu cumbersome.This work has been written with an aim to provide all pertinentinformation related to dissimilar FSW of Al?Cu at one place to ease the problems of researchers.It comprehensively covers andsummarizes the topics such as the effect of tool design and geometry,FSW process parameters,FSW strategies on mechanicalproperties,microstructure and formation of defects during dissimilar FSW of Al?Cu.In addition,it also presents and discussesseveral variants of dissimilar FSW of Al?Cu.Finally,this work not only puts forth major findings of the previous researchers but alsosuggests future recommendations for dissimilar FSW of Al?Cu.
文摘The effects of Mn addition (1 wt.%, 2 wt.% and 4 wt.%) and friction stir processing (FSP) on the microstructure and mechanical properties of Al-4Ni alloy were studied. The results showed that Mn promoted the formation of Al6Mn and Al60Mn11Ni4 intermetallics. These Mn-rich compounds increased the strength and hardness, but decreased the ductility and fracture toughness of the alloy. To improve the ductility and toughness, the as-cast alloys were then subjected to FSP (rotation speed of 1600 r/min and traverse speed of 12 mm/min). According to the results, FSP greatly improved the mechanical properties. The tensile strength, yield strength, fracture strain, microhardness, and fracture toughness of FSPed Al-4Ni-2Mn increased by 67%, 30%, 230%, 20%, and 1185%, respectively. The fine redistribution of Mn-rich compounds, formation of ultrafine grains, microstructural densification, and the elimination of casting defects such as micropores and oxide bifilms were found to be the most important factors responsible for improving the mechanical properties. The fractographic investigations also revealed that the fracture of as-cast Mn-rich alloys changed from the brittle mode containing micro-facets to a more ductile fracture mode containing fine and equiaxed dimples in FSPed alloys.
基金Project(50876082) supported by the National Natural Science Foundation of ChinaProject(IRT0746) supported by the Changjiang Scholars and Innovative Research Team in University
文摘Some magnetocaloric materials were used successfully in magnetic refrigeration application and became one of the critical parts of magnetic refrigeration technology whose delightful progresses were made worldwide in the past 30 years. At the same time, the research on giant magnetocaloric materials will accelerate the development of room temperature magnetic refrigeration. In this paper, the new theoretical and experimental investigations on magnetic materials in room temperature application were described, including Gd and its binary and ternary intermetallic compounds, Mn-based compounds, La(Fe13-xMx)-based compounds and manganites. Based on the analysis of hysteresis, corrosion, cost and heat process, the comparison between different families of magnetic materials was discussed. Further research of room temperature magnetic refrigerant was suggested.
基金Project(51674303) supported by the National Natural Science Foundation of ChinaProject supported by National Youth Thousand Plan of China+2 种基金Project(2018RS3015) supported by Huxiang High-Level Talent Gathering Program of Hunan Province,ChinaProject(2019CX006) supported by Innovation Driven Program of Central South University,ChinaProject supported by the Research Fund of the Key Laboratory of High Performance Complex Manufacturing at Central South University,China
文摘Cu/Al multilayers were produced by high-temperature accumulative roll bonding(ARB)methods up to three passes.To achieve a high bonding strength,prior to ARB processing,the Cu and Al sheets were heated to 350,400,450 and 500 ℃,respectively.The mechanical properties were evaluated by tensile tests.The microstructure was examined by optical microscopy and scanning electron microscopy equipped with energy dispersive spectrometry.The ultimate tensile stress,the grain size and the thickness of diffusion layer of lamellar composites increase with rolling temperature.When the rolling temperature is 400 ℃,the laminates show the highest ductility,but the yield stress is the lowest.As the rolling temperature further increases,both the yield stress and the ultimate tensile stress increase and the ductility decreases slightly.The mechanical properties of lamellar composites processed by low and high temperature ARB are determined by grain size and the thickness of diffusion layer,respectively.
文摘Material flow and phase transformation were studied at the interface of dissimilar joint between Al 6013 and Mg, produced by stir friction welding (FSW) experiments. Defect-free weld was obtained when aluminum and magnesium were placed in the advancing side and retreating side respectively and the tool was placed 1 mm off the weld centerline into the aluminum side. In order to understand the material flow during FSW, steel shots were implanted as indexes into the welding path. After welding, using X-ray images, secondary positions of the steel shots were evaluated. It was revealed that steel shots implanted in advancing side were penetrated from the advancing side into the retreating side, whereas the shots implanted in the retreating side remained in the retreating side, without penetrating into the advancing side. The welded specimens were also heat treated. The effects of heat treatment on the mechanical properties of the welds and the formation of new intermetallic layers were investigated. Two intermetallic compounds, Al3Mg2 and Al12Mg17, were formed sequentially at Al6013/Mg interface.
基金Rajamangala University of Technology Rattanakosin and School of Engineering,King Mongkut’s Institute of Technology Ladkrabang for the laboratory support of this research。
文摘The effect of Cu content on the microstructure,grain orientation and mechanical properties of Sn-xCu(x=0-4.0 wt.%)lead-free solder was studied.Results showed that added Cu induced the formation of intermetallic phases.Only theη-Cu;Sn;andε-Cu;Sn phases were present in theβ-Sn matrix.For all contents,the strongly preferred orientation of theβ-Sn phase was formed on the{001}plane.In Sn doped with 1.0 wt.%Cu,theη-Cu;Sn;phase exhibited the preferred orientation of{0001}plane,whereas doping with 3.0 or 4.0 wt.%Cu transformed the preferred orientation to the{010}plane.In addition,only the{0001}and{■}planes were present in theε-Cu;Sn phase.The high Cu contents contributed to an increased number of low-angle boundaries,high residual strain,tensile strength and microhardness.
基金supported by the National Natural Science Foundation of China(21473073,21473074)‘‘13th Five-Year’’ Science and Technology Research of the Education Department of Jilin Province(2016403)+1 种基金the Development Project of Science and Technology of Jilin Province(20170101171JC,20180201068SF)the Open Project of State Key Laboratory of Inorganic Synthesis and Preparative Chemistry(201703)~~
文摘An efficient and low-cost supported Pt catalyst for hydrogenation of niroarenes was prepared with colloid Pt precursors andα-Fe2O3 as a support.The catalyst with Pt content as low as 0.2 wt%exhibits high activities,chemoselectivities and stability in the hydrogenation of nitrobenzene and a variety of niroarenes.The conversion of nitrobenzene can reach 3170 molconv h^–1 molPt^–1 under mild conditions(30°C,5 bar),which is much higher than that of commercial Pt/C catalyst and many reported catalysts under similar reaction conditions.The spatial separation of the active sites for H2 dissociation and hydrogenation should be responsible for the high chemoselectivity,which decreases the contact possibility between the reducible groups of nitroarenes and Pt nanoparticles.The unique surface properties ofα-Fe2O3 play an important role in the reaction process.It provides active sites for hydrogen spillover and reactant adsorption,and ultimately completes the hydrogenation of the nitro group on the catalyst surface.
文摘The effects of Ag on the microstructure and corrosion behavior of pre-soldering Sn-xAg lead-free solders,and on the formation of intermetallic layer of the solders with Cu substrate were investigated.The Ag contents(x)were 0,3.0,3.5,4.0,and5.0 wt.%.The Ag content played a role in the morphology of Ag3 Sn phase in the solders.The microstructure analysis showed that theβ-Sn phase was surrounded by eutectic networks in the 3.0 Ag and 3.5 Ag solders and large plate-like Ag3 Sn formed in the 4.0 Ag and5.0 Ag solders.Nonetheless,the Ag content slightly impacted the corrosion behavior of the as-cast solders as characterized using potentiodynamic polarization test.After soldering,only a single layer of a Cu6 Sn5 intermetallic compound formed at the Sn-xAg/Cu interface.By comparison,the Cu6 Sn5 intermetallic layer of the Ag-doped solders was thinner than that of the 0Ag solder.The fine Ag3 Sn particles in the eutectic networks precipitating in the 3.0 Ag and 3.5 Ag solders effectively hindered the growth of Cu6 Sn5 grains compared to large plate-like Ag3 Sn in the 4.0 and 5.0Ag solders.
文摘Friction stir welding was used to join two aluminum 6061-T6 plates with an insert of a pure copper plate(Al/Cu/Al),and then the influence of the copper insert on the joint performance was studied.The dissimilar welding results were also compared with AA 6061 friction stir welds produced without copper insert(Al/Al).Optical and scanning electron microscopes were used for the microstructural observations of the welded samples.X-ray diffraction analysis was used to analyze phase component of the Al/Cu/Al specimen.A defect-free joint was observed for the Al/Cu/Al joint at a rotational speed of 950 r/min and a welding speed of 50 mm/min.Microstructural observation of the weld nugget zone(WNZ)demonstrates the formation of composite-like structure which promotes metallurgical bonding of aluminum and copper.XRD results show the formation of intermetallic compounds(IMCs),such as Al4Cu9 and Al2Cu.Furthermore,it was observed that the hardness of the weld with the Cu insert plate is higher than that of other samples due to more dislocation density and a distinct rise in hardness values was observed due to the presence of IMCs.The ultimate tensile strength of the joint with copper insert plate is higher than that of the other sample due to the strong metallurgical bonding between Al and Cu.
基金Projects(51271191,51571205)supported by the National Natural Science Foundation of China
文摘The hot corrosion behaviour of a modified Ti3Al-based alloy under thin Na2SO4deposit film was investigated at910and950°C in air.The corrosion product was identified by XRD and its morphologies on the surface and cross-section were observed bySEM.The alloy suffered from considerable hot corrosion attack.The mass gain versus time curves obtained by TGA exhibited tworegions of different kinetics.The whole corroded layer consisted of loose and porous mixture oxides of TiO2,Nb2O5and Al2O3.Numerous small nodules of corrosion product were observed.An illustrative schematic was established to describe the formationprocess of such nodules.It seemed that the refractory oxides played a significantly important role in determining the development ofhot corrosion attack.