The impact of cooling rate after solution heat treatment on exfoliation corrosion resistance of a Li-containing 7xxx aluminum alloy was investigated by accelerated immersion and electrochemical impedance spectroscopy ...The impact of cooling rate after solution heat treatment on exfoliation corrosion resistance of a Li-containing 7xxx aluminum alloy was investigated by accelerated immersion and electrochemical impedance spectroscopy test,optical microscope,electron backscatter diffraction and scanning transmission electron microscope.With the decrease of cooling rate from 1700℃/s to 4℃/s,exfoliation corrosion resistance of the aged specimens decreases with rating changing from EA to EC and the maximum corrosion depth increasing from about 169.4μm to 632.1μm.Exfoliation corrosion tends to develop along grain boundaries in the specimens with cooling rates higher than about 31℃/s and along both grain boundaries and sub-grain boundaries in the specimens with lower cooling rates.The reason has been discussed based on the changes of the microstructure and microchemistry at grain boundaries and sub-grain boundaries due to slow cooling.展开更多
In this study,the cooling rate was manipulated by quenching with water of different temperatures(30,60 and 100℃).Surface and internal residual stresses in the quenched 6061 aluminum alloy samples were measured using ...In this study,the cooling rate was manipulated by quenching with water of different temperatures(30,60 and 100℃).Surface and internal residual stresses in the quenched 6061 aluminum alloy samples were measured using hole-drilling and crack compliance methods,respectively.Then,the processability of the quenched samples was evaluated at cryogenic temperatures.The mechanical properties of the as-aged samples were assessed,and microstructure evolution was analyzed.The surface residual stresses of samples W30℃,W60℃and W100℃is−178.7,−161.7 and−117.2 MPa,respectively along x-direction,respectively;and−191.2,−172.1 and−126.2 MPa,respectively along y-direction.The sample quenched in boiling water displaying the lowest residual stress(~34%and~60%reduction in the surface and core).The generation and distribution of quenching residual stress could be attributed to the lattice distortion gradient.Desirable plasticity was also exhibited in the samples with relatively low quenching cooling rates at cryogenic temperatures.The strengthes of the as-aged samples are 291.2 to 270.1 MPa as the quenching water temperature increase from 30℃to 100℃.Fine and homogeneous β"phases were observed in the as-aged sample quenched with boiling water due to the clusters and Guinier-Preston zones(GP zones)premature precipitated during quenching process.展开更多
The effects of cooling rate on the solidification parameters and microstructure of Al-7Si-0.3Mg-0.15 Fe alloy during solidification process were studied.To obtain different cooling rates,the step casting with five dif...The effects of cooling rate on the solidification parameters and microstructure of Al-7Si-0.3Mg-0.15 Fe alloy during solidification process were studied.To obtain different cooling rates,the step casting with five different thicknesses was used and the cooling rates and solidification parameters were determined by computer-aided thermal analysis method.The results show that at higher cooling rates,the primary α(Al) dendrite nucleation temperature,eutectic reaction temperature and solidus temperature shift to lower temperatures.Besides,with increasing cooling rate from 0.19 ℃/s up to 6.25 ℃/s,the secondary dendritic arm spacing decreases from 68 μm to 20 μm,and the primary dendritic volume fraction declines by approximately 5%.In addition,it reduces the length of Fe-bearing phase from 28 μm to 18 μm with a better uniform distribution.It is also found that high cooling rates make for modifying eutectic silicon into fibrous branched morphology,and decreasing block or lamella shape eutectic silicon.展开更多
The rapid solidification processes of liquid Cu56Zr44 alloys at different cooling rates (γ) were simulated by a molecular dynamics (MD) method. In order to assess the influence of cooling rate on the clustering t...The rapid solidification processes of liquid Cu56Zr44 alloys at different cooling rates (γ) were simulated by a molecular dynamics (MD) method. In order to assess the influence of cooling rate on the clustering tendency and degree towards icosahedrons, a ten-indices' cluster-type index method was suggested to characterize the local atomic structures in the super-cooled liquid and the rapidly solidified solid. And their clustering and ordering degrees as well as the packing density of ieosahedral clusters were also evaluated by an icosahedral clustering degree (fI), the chemical order parameter (ηαβ) and densification coefficients (D0, DI and DIS), respectively. Results show that the main local atomic configurations in Cu56Zr44 alloy system are Z12 clusters centered by Cu, and most of which are (12 0 12 0 0 0 0 0 0 0) standard icosahedra and (12 0 8 0 0 0 2 2 0 0) as well as (12 2 8 2 0 0 0 0 0 0) defective icosahedra. Below glass transition temperature (Tg), these icosahedral clusters will be coalesced to various icosahedral medium-range orders (IMROs) by IS linkages, namely, icosahedral bond, and their number N, size n, order parameter ηαβ as well as spatial distributions vary with y. As the cooling rate exceeds the critical value (γc) at which a glassy transition can take place, a lower cooling rate, e.g., γ1=10^1K/ns, is demonstrated to be favorable to uplift the number of icosahedra and enlarge the size of IMROs compared with the higher cooling rates, e.g., γ5=10^5 K/ns, and their packing density and clustering degree towards icosahedra in the rapidly solidified solid can also benefit from the slow cooling process.展开更多
For the compromise of mechanical properties and product cost, the end-chilled sand casting technique was applied to studying the microstructure evolution of A356 Al alloy with cooling rate and the effect of different ...For the compromise of mechanical properties and product cost, the end-chilled sand casting technique was applied to studying the microstructure evolution of A356 Al alloy with cooling rate and the effect of different as-cast microstructures on the subsequent solution-treatment process. The experimental results show that the secondary dendrite arm spacing (SDAS) of primaryα(Al), the size of eutectic Si and the volume fraction of Al?Si eutectic are reduced with increasing the cooling rate. Eutectic Si, subjected to solution treatment at 540 °C for 1 h followed by water quenching to room temperature, is completely spheroidized at cooling rate of 2.6 K/s; is partially spheroidized atcooling rate of 0.6 K/s; and is only edge-rounded at cooling rates of 0.22 and 0.12 K /s. Whilst the microhardness is also the maximum at cooling rate of 2.6 K/s. It consequently suggests that subjected to modification by high cooling rate, the eutectic Si is more readily modified, thus shortening the necessary solution time at given solution temperature, i.e., reducing the product cost.展开更多
The effect of cooling rate of the solidification process on the following solution heat treatment of A356 alloy was investigated,where the cooling rates of 96 K/s and 3 K/s were obtained by the step-like metal mold.Th...The effect of cooling rate of the solidification process on the following solution heat treatment of A356 alloy was investigated,where the cooling rates of 96 K/s and 3 K/s were obtained by the step-like metal mold.Then the eutectic silicon morphology evolution and tensile properties of the alloy samples were observed and analyzed after solution heat treatment at 540 °C for different time.The results show that the high cooling rate of the solidification process can not only reduce the solid solution heat treatment time to rapidly modify the eutectic silicon morphology,but also improve the alloy tensile properties.Specially,it is found that the disintegration,the spheroidization and coarsening of eutectic silicon of A356 alloy are completed during solution heat treatment through two stages,i.e.,at first,the disintegration and spheroidization of the eutectic silicon mainly takes place,then the eutectic silicon will coarsen.展开更多
Effects of cooling rate on thermal expansion of Cu49Hf42Al9 metallic glass were studied. Five types of amorphous samples with different sizes were prepared in order to get a broad range of cooling rates (from 102 to ...Effects of cooling rate on thermal expansion of Cu49Hf42Al9 metallic glass were studied. Five types of amorphous samples with different sizes were prepared in order to get a broad range of cooling rates (from 102 to 107 K/s). The average thermal expansion coefficients (αaver) of as-quenched samples range from 6.14×10-6 to 9.20×10-6 K-1. When the temperature is below the glass transformation temperature (Tg), αaver of as-quenched samples has a negative correlation with cooling rate; the values of αaver of annealed and crystallized samples are closed to each other. The results indicate that the amount and motion of free volume play important roles in thermal expansion of metallic glasses.展开更多
The effects of different cooling conditions on the mechanical properties and microstructures of a Sr-modified A356 (Al-7Si-0.3Mg) aluminum casting alloy were comparatively investigated using three moulding sands inc...The effects of different cooling conditions on the mechanical properties and microstructures of a Sr-modified A356 (Al-7Si-0.3Mg) aluminum casting alloy were comparatively investigated using three moulding sands including quartz, alumina and chromite into multi-step blocks. The results show that the mechanical properties and microstructures using chromite sand are the best. As the cooling speed increases, the dendrite arm spacing (DAS) decreases significantly and the mechanical properties are improved, and the elongation is more sensitive to the cooling speed as compared with the tensile strength. The increase of the properties is primarily attributed to the decrease of the DAS and the increase of the free strontium atoms in the matrix. In particular, the regression models for predicting both the tensile strength and the elongation for Sr-modified A356 aluminum casting alloy were established based on the experimental data.展开更多
Heat treatment of Ti-50.9%Ni (mole fraction) alloy was studied by differential scanning calorimetry, X-ray diffraction, scanning electron microscopey and energy dispersive X-ray analysis to investigate the influence...Heat treatment of Ti-50.9%Ni (mole fraction) alloy was studied by differential scanning calorimetry, X-ray diffraction, scanning electron microscopey and energy dispersive X-ray analysis to investigate the influence of cooling rate on transformation behavior and microstructures of NiTi shape memory alloy. The experimental results show that three-stage phase transformation can be induced at a very low cooling rate such as cooling in furnace. The cooling rate also has a great influence on the phase transformation temperatures. Both martensitic start transformation temperature (Ms) and martensitic finish transformation temperature (Mf) decrease with the decrease of the cooling rate, and decreasing the cooling rate contributes to enhancing the M→A austenite transformation temperature. The phase transformation hysteresis (Af-Mf) increases with the decrease of the cooling rate. Heat treatment is unable to eliminate the textures formed in hot working of NiTi sample, but can weaken the intensity of them. The cooling rate has little influence on the grain size.展开更多
Mg69Zn27Ca4 alloys with diameters of 1.5, 2 and 3 mm were fabricated using copper mold injection casting method. Microstructural analysis reveals that the alloy with a diameter of 1.5 mm is almost completely composed ...Mg69Zn27Ca4 alloys with diameters of 1.5, 2 and 3 mm were fabricated using copper mold injection casting method. Microstructural analysis reveals that the alloy with a diameter of 1.5 mm is almost completely composed of amorphous phase. However, with the cooling rate decline, a little α-Mg and MgZn dendrites can be found in the amorphous matrix. Based on the microstructural and tensile results, the ductile dendrites are conceived to be highly responsible for the enhanced compressive strain from 1.3% to 3.1% by increasing the sample diameter from 1.5 mm to 3 mm. In addition, the Mg69Zn27Ca4 alloy with 1.5 mm diameter has the best corrosion properties. The current Mg-based alloys show much better corrosion resistance than the traditionally commercial wrought magnesium alloy ZK60 in simulated sea-water.展开更多
The microstructure evolution and properties of an Al-Zn-Mg-Cu alloy were investigated under different non-linear cooling processes from the solution temperature, combined with in-situ electrical resistivity measuremen...The microstructure evolution and properties of an Al-Zn-Mg-Cu alloy were investigated under different non-linear cooling processes from the solution temperature, combined with in-situ electrical resistivity measurements, selected area diffraction patterns (SADPs), transmission electron microscopy (TEM), and tensile tests. The relative resistivity was calculated to characterize the phase transformation of the experimental alloy during different cooling processes. The results show that at high temperatures, the microstructure evolutions change from the directional diffusion of Zn and Mg atoms to the precipitation of S phase, depending on the cooling rate. At medium temperatures, q phase nucleates on A13Zr dispersoids and grain boundaries under fast cooling conditions, while S phase precipitates under the slow cooling conditions. The strength and ductility of the aged alloy suffer a significant deterioration due to the heterogeneous precipitation in medium temperature range. At low temperatures, homogeneously nucleated GP zone, η′ and η phases precipitate.展开更多
Al-1.0%Sc-1.0%Zr (mass fraction) master alloy was prepared at different cooling rates. The morphology and thermodynamics data of the primary particles of the master alloy were investigated by X-ray diffraction (XRD...Al-1.0%Sc-1.0%Zr (mass fraction) master alloy was prepared at different cooling rates. The morphology and thermodynamics data of the primary particles of the master alloy were investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM) and differential scanning calorimetry (DSC). It shows that the primary particles are dendrite-shaped particles comprised of several attached small cubic, cusped-cubic or crucifer shape particles at slow cooling rate. However, the primary particles are separated with crucifer shape at intermediate cooling rate, and they are cubic with cusped-cubic shape at high cooling rate. Meanwhile, the separated and attached particles present AlaSc/AlaZr1-xScx core-shell structure. The formation mechanism of the structure was systematically investigated by a mathematical model.展开更多
The Kaerqueka polymetallic deposit, Qinghai, China, is one of the typical skarn-type polymetallic ore deposits in the Qimantage metallogenic belt. The dynamic mechanism on the formation of the Kaerqueka polymetallic d...The Kaerqueka polymetallic deposit, Qinghai, China, is one of the typical skarn-type polymetallic ore deposits in the Qimantage metallogenic belt. The dynamic mechanism on the formation of the Kaerqueka polymetallic deposit is always an interesting topic of research. We used the finite difference method to model the mineralizing process of the chalcopyrite in this region with considering the field geological features, mineralogy and geochemistry. In particular, the modern mineralization theory was used to quantitatively estimate the related chemical reactions associated with the chalcopyrite formation in the Kaerqueka polymetallic deposit. The numerical results indicate that the hydrothermal fluid flow is a key controlling factor of mineralization in this area and the temperature gradient is the driving force of pore-fluid flow. The metallogenic temperature of chalcopyrite in the Kaerqueka polymetallic deposit is between 250 and 350 ℃. The corresponding computational results have been verified by the field observations. It has been further demonstrated that the simulation results of coupled models in the field of emerging computational geosciences can enhance our understanding of the ore-forming processes in this area.展开更多
Inconel 718 superalloy is widely used in the aerospace and turbine industry. Segregation of niobium appears in the laser cladding Inconel 718 superalloy and consequently influences the phase transformation during the ...Inconel 718 superalloy is widely used in the aerospace and turbine industry. Segregation of niobium appears in the laser cladding Inconel 718 superalloy and consequently influences the phase transformation during the rapid solidification. In order to control the microstructure and improve the mechanical properties of the deposited coating, the the influence of solidification conditions on the segregation of niobium and the resultant formation of Nb-rich Laves phase was studied using the microstructure observation and EDS analysis. The results show that the cooling rate has considerable influence on the microstructure of the deposited coating. High cooling rate is beneficial for suppressing the segregation of Nb and reducing the formation of Laves phase, which is believed to be detrimental to the performance of the Inconel 718 alloy.展开更多
Mg?1Zn?0.5Ca alloys were prepared by traditional steel mould casting and water-cooled copper mould injection casting at higher cooling rate. Microstructure, mechanical properties and bio-corrosion resistance of two al...Mg?1Zn?0.5Ca alloys were prepared by traditional steel mould casting and water-cooled copper mould injection casting at higher cooling rate. Microstructure, mechanical properties and bio-corrosion resistance of two alloys were contrastively investigated. Grain size reduces remarkably and microstructure becomes homogenous when raising cooling rate. The bio-corrosion behaviour in 3.5% sodium chloride solution (3.5% NaCl) and Hank’s solution at 37°C was investigated using electrochemical polarization measurement and the results indicate that the alloy prepared at higher cooling rates has better corrosion resistance in both types of solution. Further mass loss immersion test in Hank’s solution reveals the same result. The reason of corrosion resistance improvement is that raising cooling rate brings about homogeneous microstructure, which leads to micro-galvanic corrosion alleviation. The tensile test results show that yield strength, ultimate tensile strength and elongation are improved by raising cooling rate and the improvement is mainly due to grain refinement.展开更多
The potential of cooling slope casting process to produce EN AW 6082 forging stock for the manufacture of EN AW 6082 suspension components was investigated.EN AW 6082 billets cast over a cooling plate offer a fine uni...The potential of cooling slope casting process to produce EN AW 6082 forging stock for the manufacture of EN AW 6082 suspension components was investigated.EN AW 6082 billets cast over a cooling plate offer a fine uniform structure that can be forged even without a separate homogenization treatment.This is made it possible by the limited superheat of the melt at the start of casting and the fractional solidification that occurs already on the cooling plate.Suspension parts forged from cast and homogenized billets with or without Cr all showed a umform structure,and the hardness reached HV 110 after the standard artificial ageing treatment.展开更多
Effects of cooling rate and 0.25 at.%TiB2 addition on solidification microstructure and mechanical properties of Ti−48Al−2Cr−2Nb alloys fabricated by the investment casting with different thicknesses were studied.The ...Effects of cooling rate and 0.25 at.%TiB2 addition on solidification microstructure and mechanical properties of Ti−48Al−2Cr−2Nb alloys fabricated by the investment casting with different thicknesses were studied.The results show that with the cooling rate increasing from 37 to 2×102 K/s,the solidification path of the studied alloys is unchanged.The grain size of the matrix alloy is refined from 650 to 300μm,while the grain size of Ti−48Al−2Cr−2Nb−TiB2 is reduced from 550 to 80μm.The lamellar spacing of matrix alloy is reduced from 360 to 30 nm with increasing the cooling rate from 37 to 2×102 K/s,while TiB2 addition shows little refinement effect on the lamellar spacing.Ti−48Al−2Cr−2Nb−TiB2 sample under medium cooling rate(69 K/s)exhibits superior microhardness(HV 550)and ultimate tensile strength(570 MPa)among the studied alloys.The refined grain size,lamellar spacing and fine TiB2 particles could account for the favorable mechanical properties of the studied TiB2-containing alloy.The microstructure evolution was discussed in light of cooling rate,constitutional supercooling and borides addition.展开更多
基金Project(202302AB080024)supported by the Major Science and Technology Projects of the Science and Technology Department of Yunnan Province,ChinaProject(U21A20130)supported by the National Natural Science Foundation of China。
文摘The impact of cooling rate after solution heat treatment on exfoliation corrosion resistance of a Li-containing 7xxx aluminum alloy was investigated by accelerated immersion and electrochemical impedance spectroscopy test,optical microscope,electron backscatter diffraction and scanning transmission electron microscope.With the decrease of cooling rate from 1700℃/s to 4℃/s,exfoliation corrosion resistance of the aged specimens decreases with rating changing from EA to EC and the maximum corrosion depth increasing from about 169.4μm to 632.1μm.Exfoliation corrosion tends to develop along grain boundaries in the specimens with cooling rates higher than about 31℃/s and along both grain boundaries and sub-grain boundaries in the specimens with lower cooling rates.The reason has been discussed based on the changes of the microstructure and microchemistry at grain boundaries and sub-grain boundaries due to slow cooling.
基金Project(2021GK1040)supported by the Major Projects of Scientific and Technology Innovation of Hunan Province,ChinaProject(52375398)supported by the National Natural Science Foundation of China。
文摘In this study,the cooling rate was manipulated by quenching with water of different temperatures(30,60 and 100℃).Surface and internal residual stresses in the quenched 6061 aluminum alloy samples were measured using hole-drilling and crack compliance methods,respectively.Then,the processability of the quenched samples was evaluated at cryogenic temperatures.The mechanical properties of the as-aged samples were assessed,and microstructure evolution was analyzed.The surface residual stresses of samples W30℃,W60℃and W100℃is−178.7,−161.7 and−117.2 MPa,respectively along x-direction,respectively;and−191.2,−172.1 and−126.2 MPa,respectively along y-direction.The sample quenched in boiling water displaying the lowest residual stress(~34%and~60%reduction in the surface and core).The generation and distribution of quenching residual stress could be attributed to the lattice distortion gradient.Desirable plasticity was also exhibited in the samples with relatively low quenching cooling rates at cryogenic temperatures.The strengthes of the as-aged samples are 291.2 to 270.1 MPa as the quenching water temperature increase from 30℃to 100℃.Fine and homogeneous β"phases were observed in the as-aged sample quenched with boiling water due to the clusters and Guinier-Preston zones(GP zones)premature precipitated during quenching process.
基金Projects (2005CB724105,2011CB706801) supported by the National Basic Research Program of ChinaProjects (10477010,51171089) supported by the National Natural Science Foundation of ChinaProjects (2009ZX04006-041-04,2011ZX04014-052) supported by the Important National Science&Technology Specific,China
文摘The effects of cooling rate on the solidification parameters and microstructure of Al-7Si-0.3Mg-0.15 Fe alloy during solidification process were studied.To obtain different cooling rates,the step casting with five different thicknesses was used and the cooling rates and solidification parameters were determined by computer-aided thermal analysis method.The results show that at higher cooling rates,the primary α(Al) dendrite nucleation temperature,eutectic reaction temperature and solidus temperature shift to lower temperatures.Besides,with increasing cooling rate from 0.19 ℃/s up to 6.25 ℃/s,the secondary dendritic arm spacing decreases from 68 μm to 20 μm,and the primary dendritic volume fraction declines by approximately 5%.In addition,it reduces the length of Fe-bearing phase from 28 μm to 18 μm with a better uniform distribution.It is also found that high cooling rates make for modifying eutectic silicon into fibrous branched morphology,and decreasing block or lamella shape eutectic silicon.
基金Project(51071065)supported by the National Natural Science Foundation of ChinaProject(20100161110001)supported by the Specialized Research Fund for the Doctoral Program of Higher Education of China
文摘The rapid solidification processes of liquid Cu56Zr44 alloys at different cooling rates (γ) were simulated by a molecular dynamics (MD) method. In order to assess the influence of cooling rate on the clustering tendency and degree towards icosahedrons, a ten-indices' cluster-type index method was suggested to characterize the local atomic structures in the super-cooled liquid and the rapidly solidified solid. And their clustering and ordering degrees as well as the packing density of ieosahedral clusters were also evaluated by an icosahedral clustering degree (fI), the chemical order parameter (ηαβ) and densification coefficients (D0, DI and DIS), respectively. Results show that the main local atomic configurations in Cu56Zr44 alloy system are Z12 clusters centered by Cu, and most of which are (12 0 12 0 0 0 0 0 0 0) standard icosahedra and (12 0 8 0 0 0 2 2 0 0) as well as (12 2 8 2 0 0 0 0 0 0) defective icosahedra. Below glass transition temperature (Tg), these icosahedral clusters will be coalesced to various icosahedral medium-range orders (IMROs) by IS linkages, namely, icosahedral bond, and their number N, size n, order parameter ηαβ as well as spatial distributions vary with y. As the cooling rate exceeds the critical value (γc) at which a glassy transition can take place, a lower cooling rate, e.g., γ1=10^1K/ns, is demonstrated to be favorable to uplift the number of icosahedra and enlarge the size of IMROs compared with the higher cooling rates, e.g., γ5=10^5 K/ns, and their packing density and clustering degree towards icosahedra in the rapidly solidified solid can also benefit from the slow cooling process.
基金Project(2011CB610403)support by the National Basic Research Program of ChinaProjects(51134011,51431008)supported by the National Natural Science Foundation of China+1 种基金Project(JC20120223)supported by the Fundamental Research Fund of Northwestern Polytechnical University,ChinaProject(51125002)supported by the National Funds for Distinguished Young Scientists of China
文摘For the compromise of mechanical properties and product cost, the end-chilled sand casting technique was applied to studying the microstructure evolution of A356 Al alloy with cooling rate and the effect of different as-cast microstructures on the subsequent solution-treatment process. The experimental results show that the secondary dendrite arm spacing (SDAS) of primaryα(Al), the size of eutectic Si and the volume fraction of Al?Si eutectic are reduced with increasing the cooling rate. Eutectic Si, subjected to solution treatment at 540 °C for 1 h followed by water quenching to room temperature, is completely spheroidized at cooling rate of 2.6 K/s; is partially spheroidized atcooling rate of 0.6 K/s; and is only edge-rounded at cooling rates of 0.22 and 0.12 K /s. Whilst the microhardness is also the maximum at cooling rate of 2.6 K/s. It consequently suggests that subjected to modification by high cooling rate, the eutectic Si is more readily modified, thus shortening the necessary solution time at given solution temperature, i.e., reducing the product cost.
基金Project(3102014KYJD002)supported by the Fundamental Research Funds for the Central Universities of ChinaProjects(50901059,51431008,51134011)supported by the National Natural Science Foundation of China+2 种基金Project(2011CB610403)supported by the National Basic Research Program of ChinaProject(51125002)supported by the China National Funds for Distinguished Young ScientistsProject(JC20120223)supported by the Fundamental Research Fund of Northwestern Polytechnical University,China
文摘The effect of cooling rate of the solidification process on the following solution heat treatment of A356 alloy was investigated,where the cooling rates of 96 K/s and 3 K/s were obtained by the step-like metal mold.Then the eutectic silicon morphology evolution and tensile properties of the alloy samples were observed and analyzed after solution heat treatment at 540 °C for different time.The results show that the high cooling rate of the solidification process can not only reduce the solid solution heat treatment time to rapidly modify the eutectic silicon morphology,but also improve the alloy tensile properties.Specially,it is found that the disintegration,the spheroidization and coarsening of eutectic silicon of A356 alloy are completed during solution heat treatment through two stages,i.e.,at first,the disintegration and spheroidization of the eutectic silicon mainly takes place,then the eutectic silicon will coarsen.
基金Projects(50831003,50871062)supported by the National Natural Science Foundation of ChinaProject(Z2008F08)supported by the Natural Science Foundation of Shandong Province,China
文摘Effects of cooling rate on thermal expansion of Cu49Hf42Al9 metallic glass were studied. Five types of amorphous samples with different sizes were prepared in order to get a broad range of cooling rates (from 102 to 107 K/s). The average thermal expansion coefficients (αaver) of as-quenched samples range from 6.14×10-6 to 9.20×10-6 K-1. When the temperature is below the glass transformation temperature (Tg), αaver of as-quenched samples has a negative correlation with cooling rate; the values of αaver of annealed and crystallized samples are closed to each other. The results indicate that the amount and motion of free volume play important roles in thermal expansion of metallic glasses.
基金Project (50971087) supported by the National Natural Science Foundation of ChinaProject (11JDG070) supported by the Senior Talent Research Foundation of Jiangsu University, China
文摘The effects of different cooling conditions on the mechanical properties and microstructures of a Sr-modified A356 (Al-7Si-0.3Mg) aluminum casting alloy were comparatively investigated using three moulding sands including quartz, alumina and chromite into multi-step blocks. The results show that the mechanical properties and microstructures using chromite sand are the best. As the cooling speed increases, the dendrite arm spacing (DAS) decreases significantly and the mechanical properties are improved, and the elongation is more sensitive to the cooling speed as compared with the tensile strength. The increase of the properties is primarily attributed to the decrease of the DAS and the increase of the free strontium atoms in the matrix. In particular, the regression models for predicting both the tensile strength and the elongation for Sr-modified A356 aluminum casting alloy were established based on the experimental data.
基金Project (51071056) supported by the National Natural Science Foundation of ChinaProjects (HEUCFR1132, HEUCF121712) supported by the Fundamental Research Funds for the Central Universities of China
文摘Heat treatment of Ti-50.9%Ni (mole fraction) alloy was studied by differential scanning calorimetry, X-ray diffraction, scanning electron microscopey and energy dispersive X-ray analysis to investigate the influence of cooling rate on transformation behavior and microstructures of NiTi shape memory alloy. The experimental results show that three-stage phase transformation can be induced at a very low cooling rate such as cooling in furnace. The cooling rate also has a great influence on the phase transformation temperatures. Both martensitic start transformation temperature (Ms) and martensitic finish transformation temperature (Mf) decrease with the decrease of the cooling rate, and decreasing the cooling rate contributes to enhancing the M→A austenite transformation temperature. The phase transformation hysteresis (Af-Mf) increases with the decrease of the cooling rate. Heat treatment is unable to eliminate the textures formed in hot working of NiTi sample, but can weaken the intensity of them. The cooling rate has little influence on the grain size.
基金Project(NCET-11-0554)supported by the Program for New Century Excellent Talents in UniversityProject(2011BAE22B04)supportedby the National Key Technology R&D Program of ChinaProject(51271206)supported by the National Natural Science Foundation of China
文摘Mg69Zn27Ca4 alloys with diameters of 1.5, 2 and 3 mm were fabricated using copper mold injection casting method. Microstructural analysis reveals that the alloy with a diameter of 1.5 mm is almost completely composed of amorphous phase. However, with the cooling rate decline, a little α-Mg and MgZn dendrites can be found in the amorphous matrix. Based on the microstructural and tensile results, the ductile dendrites are conceived to be highly responsible for the enhanced compressive strain from 1.3% to 3.1% by increasing the sample diameter from 1.5 mm to 3 mm. In addition, the Mg69Zn27Ca4 alloy with 1.5 mm diameter has the best corrosion properties. The current Mg-based alloys show much better corrosion resistance than the traditionally commercial wrought magnesium alloy ZK60 in simulated sea-water.
基金Project(2014GK2013)supported by the Science and Technology Program of Hunan Province,China
文摘The microstructure evolution and properties of an Al-Zn-Mg-Cu alloy were investigated under different non-linear cooling processes from the solution temperature, combined with in-situ electrical resistivity measurements, selected area diffraction patterns (SADPs), transmission electron microscopy (TEM), and tensile tests. The relative resistivity was calculated to characterize the phase transformation of the experimental alloy during different cooling processes. The results show that at high temperatures, the microstructure evolutions change from the directional diffusion of Zn and Mg atoms to the precipitation of S phase, depending on the cooling rate. At medium temperatures, q phase nucleates on A13Zr dispersoids and grain boundaries under fast cooling conditions, while S phase precipitates under the slow cooling conditions. The strength and ductility of the aged alloy suffer a significant deterioration due to the heterogeneous precipitation in medium temperature range. At low temperatures, homogeneously nucleated GP zone, η′ and η phases precipitate.
基金Project(2012CB619503)supported by the National Basic Research Program of ChinaProject(2013AA031001)supported by the National High-tech Research and Development Program of ChinaProject(2012DFA50630)supported by the International Science and Technology Cooperation Program of China
文摘Al-1.0%Sc-1.0%Zr (mass fraction) master alloy was prepared at different cooling rates. The morphology and thermodynamics data of the primary particles of the master alloy were investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM) and differential scanning calorimetry (DSC). It shows that the primary particles are dendrite-shaped particles comprised of several attached small cubic, cusped-cubic or crucifer shape particles at slow cooling rate. However, the primary particles are separated with crucifer shape at intermediate cooling rate, and they are cubic with cusped-cubic shape at high cooling rate. Meanwhile, the separated and attached particles present AlaSc/AlaZr1-xScx core-shell structure. The formation mechanism of the structure was systematically investigated by a mathematical model.
基金Project(2017YFC0601503)supported by the National Key R&D Program of ChinaProjects(41872249,41472302,41772348)supported by the National Natural Science Foundation of China
文摘The Kaerqueka polymetallic deposit, Qinghai, China, is one of the typical skarn-type polymetallic ore deposits in the Qimantage metallogenic belt. The dynamic mechanism on the formation of the Kaerqueka polymetallic deposit is always an interesting topic of research. We used the finite difference method to model the mineralizing process of the chalcopyrite in this region with considering the field geological features, mineralogy and geochemistry. In particular, the modern mineralization theory was used to quantitatively estimate the related chemical reactions associated with the chalcopyrite formation in the Kaerqueka polymetallic deposit. The numerical results indicate that the hydrothermal fluid flow is a key controlling factor of mineralization in this area and the temperature gradient is the driving force of pore-fluid flow. The metallogenic temperature of chalcopyrite in the Kaerqueka polymetallic deposit is between 250 and 350 ℃. The corresponding computational results have been verified by the field observations. It has been further demonstrated that the simulation results of coupled models in the field of emerging computational geosciences can enhance our understanding of the ore-forming processes in this area.
基金Project(51341004)supported by the National Natural Science Foundation of ChinaProject(S050ITP7005)supported by the Shanghai Jiao Tong University Undergraduate Innovative Practice Program,China
文摘Inconel 718 superalloy is widely used in the aerospace and turbine industry. Segregation of niobium appears in the laser cladding Inconel 718 superalloy and consequently influences the phase transformation during the rapid solidification. In order to control the microstructure and improve the mechanical properties of the deposited coating, the the influence of solidification conditions on the segregation of niobium and the resultant formation of Nb-rich Laves phase was studied using the microstructure observation and EDS analysis. The results show that the cooling rate has considerable influence on the microstructure of the deposited coating. High cooling rate is beneficial for suppressing the segregation of Nb and reducing the formation of Laves phase, which is believed to be detrimental to the performance of the Inconel 718 alloy.
基金Project(20921002)supported by the Innovative Research Groups of the National Natural Science Foundation of ChinaProject(21221061)supported by the National Natural Science Foundation of China+1 种基金Project(201105007)supported by the Science and Technology Program of Jilin Province,ChinaProject(20140325003GX)supported by the Science and Technology Support Project of Jilin Province,China
文摘Mg?1Zn?0.5Ca alloys were prepared by traditional steel mould casting and water-cooled copper mould injection casting at higher cooling rate. Microstructure, mechanical properties and bio-corrosion resistance of two alloys were contrastively investigated. Grain size reduces remarkably and microstructure becomes homogenous when raising cooling rate. The bio-corrosion behaviour in 3.5% sodium chloride solution (3.5% NaCl) and Hank’s solution at 37°C was investigated using electrochemical polarization measurement and the results indicate that the alloy prepared at higher cooling rates has better corrosion resistance in both types of solution. Further mass loss immersion test in Hank’s solution reveals the same result. The reason of corrosion resistance improvement is that raising cooling rate brings about homogeneous microstructure, which leads to micro-galvanic corrosion alleviation. The tensile test results show that yield strength, ultimate tensile strength and elongation are improved by raising cooling rate and the improvement is mainly due to grain refinement.
文摘The potential of cooling slope casting process to produce EN AW 6082 forging stock for the manufacture of EN AW 6082 suspension components was investigated.EN AW 6082 billets cast over a cooling plate offer a fine uniform structure that can be forged even without a separate homogenization treatment.This is made it possible by the limited superheat of the melt at the start of casting and the fractional solidification that occurs already on the cooling plate.Suspension parts forged from cast and homogenized billets with or without Cr all showed a umform structure,and the hardness reached HV 110 after the standard artificial ageing treatment.
基金This work is supported by the National Natural Science Foundation of China(51904205)Science and Technology Foundation of State Key Laboratory,China(6142909180205)+3 种基金China Postdoctoral Science Foundation(2018M641681)Scientific and Technological Innovation Programs of Higher Education Institutions in Shanxi Province,China(2019L0216)Shanxi Province Science and Technology Major Program,China(20181101008)Natural Science Foundation of Shanxi Province,China(201801D221346,201801D221221).
文摘Effects of cooling rate and 0.25 at.%TiB2 addition on solidification microstructure and mechanical properties of Ti−48Al−2Cr−2Nb alloys fabricated by the investment casting with different thicknesses were studied.The results show that with the cooling rate increasing from 37 to 2×102 K/s,the solidification path of the studied alloys is unchanged.The grain size of the matrix alloy is refined from 650 to 300μm,while the grain size of Ti−48Al−2Cr−2Nb−TiB2 is reduced from 550 to 80μm.The lamellar spacing of matrix alloy is reduced from 360 to 30 nm with increasing the cooling rate from 37 to 2×102 K/s,while TiB2 addition shows little refinement effect on the lamellar spacing.Ti−48Al−2Cr−2Nb−TiB2 sample under medium cooling rate(69 K/s)exhibits superior microhardness(HV 550)and ultimate tensile strength(570 MPa)among the studied alloys.The refined grain size,lamellar spacing and fine TiB2 particles could account for the favorable mechanical properties of the studied TiB2-containing alloy.The microstructure evolution was discussed in light of cooling rate,constitutional supercooling and borides addition.