China’s first high-pressure hydraulically coupled rock-breaking tunnel boring machine(TBM) was designed to overcome the rock breaking problems of TBM in super-hard rock geology, where high-pressure water jet system i...China’s first high-pressure hydraulically coupled rock-breaking tunnel boring machine(TBM) was designed to overcome the rock breaking problems of TBM in super-hard rock geology, where high-pressure water jet system is configured, including high-flow pump sets, high-pressure rotary joint and high-pressure water jet injection device. In order to investigate the rock breaking performance of high-pressure water-jet-assisted TBM, in situ excavation tests were carried out at the Wan’anxi Water Diversion Project in Longyan, Fujian Province, China, under different water jet pressure and rotational speed. The rock-breaking performance of TBM was analyzed including penetration, cutterhead load, advance rate and field penetration index. The test results show that the adoption of high-pressure water-jet-assisted rock breaking technology can improve the boreability of rock mass, where the TBM penetration increases by 64% under the water jet pressure of 270 MPa. In addition, with the increase of the water jet pressure, the TBM penetration increases and the field penetration index decreases. The auxiliary rock-breaking effect of high-pressure water jet decreases with the increase of cutterhead rotational speed. In the case of the in situ tunneling test parameters of this study, the advance rate is the maximum when the pressure of the high-pressure water jet is 270 MPa and the cutterhead rotational speed is 6 r/min. The technical superiority of high-pressure water-jet-assisted rock breaking technology is highlighted and it provides guidance for the excavation parameter selection of high-pressure hydraulically coupled rock-breaking TBM.展开更多
Based on the engineering application, the angle range of rectifying airflow unit attaching diffusion tank is from 2.5° to 7.5°. In the range of average inlet velocity of 25.0 m/s to 55.0 m/s of diffusion tan...Based on the engineering application, the angle range of rectifying airflow unit attaching diffusion tank is from 2.5° to 7.5°. In the range of average inlet velocity of 25.0 m/s to 55.0 m/s of diffusion tank, numerical simulations of diffusion tank were done. The results of numerical simulations of diffusion tank are shown as follows: ③ In cases of the inlet velocity range from 25.0 m/s to 55.0 m/s, and the angle range of rectifying airflow unit from 2.5° to 7.5°, the average value of pressure losses decreases to the minimum when the angle is 4.5°.② In cases of the inlet velocity of 35.0 m/s, the pressure loss of diffusion tank decreases to the minimum when the angle of rectifying airflow unit is 5.5°. ③ As far as there are different angles of rectifying airflow unit, pressure loss increases gradually along with the addition of inlet velocity.展开更多
基金Project(2020YFF0426370) supported by the National Key Research and Development Program of ChinaProject(SF-202010) supported by the Water Conservancy Technology Demonstration,China。
文摘China’s first high-pressure hydraulically coupled rock-breaking tunnel boring machine(TBM) was designed to overcome the rock breaking problems of TBM in super-hard rock geology, where high-pressure water jet system is configured, including high-flow pump sets, high-pressure rotary joint and high-pressure water jet injection device. In order to investigate the rock breaking performance of high-pressure water-jet-assisted TBM, in situ excavation tests were carried out at the Wan’anxi Water Diversion Project in Longyan, Fujian Province, China, under different water jet pressure and rotational speed. The rock-breaking performance of TBM was analyzed including penetration, cutterhead load, advance rate and field penetration index. The test results show that the adoption of high-pressure water-jet-assisted rock breaking technology can improve the boreability of rock mass, where the TBM penetration increases by 64% under the water jet pressure of 270 MPa. In addition, with the increase of the water jet pressure, the TBM penetration increases and the field penetration index decreases. The auxiliary rock-breaking effect of high-pressure water jet decreases with the increase of cutterhead rotational speed. In the case of the in situ tunneling test parameters of this study, the advance rate is the maximum when the pressure of the high-pressure water jet is 270 MPa and the cutterhead rotational speed is 6 r/min. The technical superiority of high-pressure water-jet-assisted rock breaking technology is highlighted and it provides guidance for the excavation parameter selection of high-pressure hydraulically coupled rock-breaking TBM.
基金Supported by the National Natural Science Foundation of China (51074073) the Project of Hunan Provincial Science & Technology Department (2010XK6066) the Project of Scientific Research Fund of Hunan Provincial Education Department (10C0675)
文摘Based on the engineering application, the angle range of rectifying airflow unit attaching diffusion tank is from 2.5° to 7.5°. In the range of average inlet velocity of 25.0 m/s to 55.0 m/s of diffusion tank, numerical simulations of diffusion tank were done. The results of numerical simulations of diffusion tank are shown as follows: ③ In cases of the inlet velocity range from 25.0 m/s to 55.0 m/s, and the angle range of rectifying airflow unit from 2.5° to 7.5°, the average value of pressure losses decreases to the minimum when the angle is 4.5°.② In cases of the inlet velocity of 35.0 m/s, the pressure loss of diffusion tank decreases to the minimum when the angle of rectifying airflow unit is 5.5°. ③ As far as there are different angles of rectifying airflow unit, pressure loss increases gradually along with the addition of inlet velocity.