A novel extrusion-shearing(ES) composite process was designed to fabricate fine-grained, high strength and tough magnesium alloy. The structural parameters of an ES die were optimized by conducting an orthogonal simul...A novel extrusion-shearing(ES) composite process was designed to fabricate fine-grained, high strength and tough magnesium alloy. The structural parameters of an ES die were optimized by conducting an orthogonal simulation experiment using finite element software Deform-3D, and Mg-3 Zn-0.6 Ca-0.6 Zr(ZXK310) alloy was processed using the ES die. The results show that the optimized structural parameters of ES die are extrusion angle(α) of 90°, extrusion section height(h) of 15 mm and inner fillet radius(r) of 10 mm. After ES at an extrusion temperature and a die temperature of 350 °C, ZXK310 alloy exhibited good ES forming ability, and obvious dynamic recrystallization occurred in the forming area. The grain size decreased from 1.42 μm of extrusion area to 0.85 μm of the forming area. Owing to the pinning of second phase and formation of ultrafine grains, the tensile strength, yield strength and elongation of alloy reached 362 MPa, 289 MPa and 21.7%, respectively.展开更多
Three-dimensional（3D） geometric models with different comer angles （90° and 120°） and with or without inner round fillets in the bottom die were designed. Some important process parameters were regarded ...Three-dimensional（3D） geometric models with different comer angles （90° and 120°） and with or without inner round fillets in the bottom die were designed. Some important process parameters were regarded as the calculation conditions used in DEFORMTM-3D software, such as stress--strain data of compression test for AZ31 magnesium, temperatures of die and billet, and friction coefficient. Influence of friction coefficient on deformation process was discussed. The results show that reasonable lubrication condition is important to plastic deformation. The change characteristics for distributions of effective stress and strain during an equal channel angular extrusion （ECAE） process with inner angle of 90° and without fillets at outer comer were described. Inhomogeneity index （C） was defined and deformation heterogeneity of ECAE was analyzed from the simulation and experiment results. The deformation homogeneity caused by fillets at outer comer increased compared with the die without fillets. The cumulated maximum strains decrease with increasing the fillets of outer comer in ECAE die and the inner comer angle. The analysis results show that better structures of ECAE die including appropriate outer comer fillet and the inner comer angle of 90° for the die can improve the strain and ensure plastic deformation homogenization to a certain extent. The required extrusion force drops with increasing the fillet made at outer comer in ECAE die. It is demonstrated that the prediction results are in good agreement with experiments and the theoretical calculation and the research conclusions in literatures.展开更多
Non-equal channel lateral extrusion（NECLE） is a new process that can be used to attain higher grain refinement in comparison with equal channel lateral extrusion（ECLE）. The die design for this process was numerica...Non-equal channel lateral extrusion（NECLE） is a new process that can be used to attain higher grain refinement in comparison with equal channel lateral extrusion（ECLE）. The die design for this process was numerically and experimentally studied. After finding a good correlation between the numerical and experimental results, more comprehensive FE analyses were carried out. Different die geometrical parameters were considered and their effects on the induced plastic strain, stress distribution, velocity field and forming load of the process were investigated. It was found that by this process with a suitable set of die geometrical parameters, higher induced effective strain and more homogeneous strain distribution could be achieved in comparison with ECLE operation.展开更多
基金supported by Liaoning Revitalization Talents Program, China (XLYC1807021)Joint Research Fund of Liaoning - Shenyang National Laboratory for Materials Science, China (2019JH3/30100014)+1 种基金Innovation Talent Program in Sciences and Technologies for Young and Middle-aged Scientists of Shenyang, China (RC200414)Scientific Research Fund of Liaoning Provincial Department of Education, China (LJGD2020008)
文摘A novel extrusion-shearing(ES) composite process was designed to fabricate fine-grained, high strength and tough magnesium alloy. The structural parameters of an ES die were optimized by conducting an orthogonal simulation experiment using finite element software Deform-3D, and Mg-3 Zn-0.6 Ca-0.6 Zr(ZXK310) alloy was processed using the ES die. The results show that the optimized structural parameters of ES die are extrusion angle(α) of 90°, extrusion section height(h) of 15 mm and inner fillet radius(r) of 10 mm. After ES at an extrusion temperature and a die temperature of 350 °C, ZXK310 alloy exhibited good ES forming ability, and obvious dynamic recrystallization occurred in the forming area. The grain size decreased from 1.42 μm of extrusion area to 0.85 μm of the forming area. Owing to the pinning of second phase and formation of ultrafine grains, the tensile strength, yield strength and elongation of alloy reached 362 MPa, 289 MPa and 21.7%, respectively.
基金Project(2007CB613700)supported by National Basic Research Program of ChinaProject(2006BAE04B03)supported by Item of Support Plan during the 11th National Five-Year PlanProjects(CST,2007bb4413)supported by National Science Foundation of Chongqing,China
文摘Three-dimensional（3D） geometric models with different comer angles （90° and 120°） and with or without inner round fillets in the bottom die were designed. Some important process parameters were regarded as the calculation conditions used in DEFORMTM-3D software, such as stress--strain data of compression test for AZ31 magnesium, temperatures of die and billet, and friction coefficient. Influence of friction coefficient on deformation process was discussed. The results show that reasonable lubrication condition is important to plastic deformation. The change characteristics for distributions of effective stress and strain during an equal channel angular extrusion （ECAE） process with inner angle of 90° and without fillets at outer comer were described. Inhomogeneity index （C） was defined and deformation heterogeneity of ECAE was analyzed from the simulation and experiment results. The deformation homogeneity caused by fillets at outer comer increased compared with the die without fillets. The cumulated maximum strains decrease with increasing the fillets of outer comer in ECAE die and the inner comer angle. The analysis results show that better structures of ECAE die including appropriate outer comer fillet and the inner comer angle of 90° for the die can improve the strain and ensure plastic deformation homogenization to a certain extent. The required extrusion force drops with increasing the fillet made at outer comer in ECAE die. It is demonstrated that the prediction results are in good agreement with experiments and the theoretical calculation and the research conclusions in literatures.
文摘Non-equal channel lateral extrusion（NECLE） is a new process that can be used to attain higher grain refinement in comparison with equal channel lateral extrusion（ECLE）. The die design for this process was numerically and experimentally studied. After finding a good correlation between the numerical and experimental results, more comprehensive FE analyses were carried out. Different die geometrical parameters were considered and their effects on the induced plastic strain, stress distribution, velocity field and forming load of the process were investigated. It was found that by this process with a suitable set of die geometrical parameters, higher induced effective strain and more homogeneous strain distribution could be achieved in comparison with ECLE operation.
