密度对刨花板热压过程中表层与芯层压力的影响

研究了密度对刨花板热压过程中表层与芯层压力的影响,并对不同密度刨花板热压过程中芯层压力与芯层温度的关系进行了探讨。结果表明,随着密度增大,热压过程中刨花板板坯表层与芯层的压力最高值增大;板坯芯层汽化段的温度高低与此阶段板坯芯层的压力大小有关,板坯密度越大,芯层压力越大,汽化段温度也越高。

板下压浆工艺在水泥混凝土路面养护中的应用

上压浆应作水泥混凝土路面养护中的一种重要的预防性措施。本文介绍了水泥混凝土路面脱空板块的调查判断方法和压浆工艺流程，同时对板块压浆效果和板块压费用进行了分析。

Reducing residual distortion of thin-plate weldments by rotating extrusion

A new method named rotating extrusion was developed to mitigate residual distortion of thin-plate weldments. The basic principle and characteristic of rotating extrusion as well as an efficient rotating extrusion device were introduced. Systematic trials were conducted to investigate the influence of several technological parameters including the distance between the extrusion tool and welding torch, the pressure acting on weldment, the dimension of the extrusion tool and its rotational speed on distortion control effect. Experimental results show that, as for 2A12T4 aluminum alloy weldment with 2 mm in thickness, 150 mm in width and 350 mm in length, when appropriate technological parameters are adopted, rotating extrusion can reduce its buckling deflection to below 3% of the original value. Implementing rotating extrusion during welding with an extrusion tool more than 100 mm away from the welding torch may achieve better distortion mitigation effect.

Failure behavior and mechanical properties of novel dieless clinched joints with different sheet thickness ratios

As one of the advanced and efficient means of joining,the clinching process is capable of joining sheets with different materials or different sheet thicknesses.In this article,a novel modified clinching process,i.e.,the dieless clinching process,was executed to join AA6061 aluminum alloy with sheet thicknesses of 1.5,2.0,2.5 and 3.0 mm according to different sheet stack-ups.The geometrical characteristics,microhardness distribution,failure behavior,static strength,absorbed energy and instantaneous stiffness of the novel dieless joint were gotten and investigated.The results indicated that the sheet thickness ratio has a notable effect on the failure behavior and mechanical properties of the novel dieless clinched joint,and a relatively large sheet thickness ratio can improve the joint performance when joining sheets with different sheet thicknesses.

Rotating extrusion technique and its effect on quality of aluminum alloy thin-plate weldments

A new technique named rotating extrusion was proposed that uses rotating extrusion action to rectify residual distortion of aluminum alloy thin-plate weldments to improve mechanical properties of welded joints. The basic principle and device of rotating extrusion were introduced. The residual distortion and stresses in rotating extrusion weldments were compared with those in conventional weldments. The differences in microstructure and mechanical properties between conventional welded joints and rotating extrusion welded joints were investigated and analyzed in order to make clear the effect of rotating extrusion on the performance of aluminum alloy weldments. Experimental results show that rotating extrusion can enhance the hardness and tensile strength of aluminum alloy welded joints evidently. This method has also potential effect on extending the life of welded structures.

Research on technological parameters of pressure forming with hot granule medium on AA7075 sheet

Hot granule medium pressure forming （HGMF） process is a new process in which granule medium replaces the medium in existing flexible-die hot forming process, such as liquids, gases or viscous medium. Hot forming of light alloy sheet parts can be realized based on the properties of granule medium, such as withstanding high temperature and pressure, filling well, sealing and loading easily. In this work, the forming of AA7075 cylindrical parts by HGMF process is taken as an example to establish the constitutive relation and forming limit diagram （FLD） of AA7075 sheet which is related to temperature by hot uniaxial tensile test of sheet metal. Based on the assumption that granule medium is applied to extended Drucker-Prager linear material model, the finite element model of HGMF process is established and the effect of technological parameters, such as forming temperature, blank-holder gap and drawing ratio, on the sheet metal formability, is studied. The limit drawing ratio curve of AA7075 cylindrical parts at forming temperature of 175-300 ℃ is obtained by HGMF process test, and the limit drawing ratio reaches the maximum value of 1.71 at 250 ℃. The results of numerical simulation are consistent with the results of process test, and the forming force, distribution of wall thichness and form of instability are predicted correctly, which provides reference for the application of HGMF process.

Softening interstage annealing of austenitic stainless steel sheets for stamping processes

To study the mechanics of work-hardening and annealing-softening, a series of experiments were conducted on samples of 304 austenitic stainless steel sheets. In addition, transmission electron microscopy （TEM）, scanning electron microscopy （SEM）, and tensile testing were carried out to study changes and mechanisms of the stainless steel structures and properties during work-hardening and annealing-softening. The results indicate that annealing at low temperatures （100-500 ~C） can only remove partial residual stresses in the sample and the softening via annealing is not obvious. Bright annealing and rapid cooling in a protective atmosphere can completely soften the cold-worked material. In addition, the low-temperature sample without a protective atmosphere only has a little oxidation on the surface, but at higher temperature the oxidized layer is very thick. Thus, high-temperature annealing should include bright annealing.

38000T双相不锈钢化学品船货舱区临时工艺孔的设计

从舱室布置情况、分段划分情况和总组搭载形式等方面介绍了38000T双相不锈钢化学品船货舱区的结构特点，结合工艺孔基本设计原则、生产建造因素阐述了临时工艺孔的设计思路，并具体介绍了压载舱外板工艺孔、槽型隔舱工艺孔和货舱区通道设计。实践证明．38000T双相不锈钢化学品船货舱区临时工艺孔的设计，改善了整个船舶建造的作业环境，缩短了造船周期，提高了生产效率。