为了从宏观-细观角度探究不同形状矿石颗粒的破碎强度、破碎模式、碎块尺寸分布及断口表面形貌等破碎特性,首先,基于三维扫描技术重构矿石颗粒图像,获取颗粒形状参数;其次,定量表征矿石颗粒外部宏观层次轮廓形态及细观层次凹凸度;最后,...为了从宏观-细观角度探究不同形状矿石颗粒的破碎强度、破碎模式、碎块尺寸分布及断口表面形貌等破碎特性,首先,基于三维扫描技术重构矿石颗粒图像,获取颗粒形状参数;其次,定量表征矿石颗粒外部宏观层次轮廓形态及细观层次凹凸度;最后,对扫描后的几何平均粒径范围为20~45 mm的不规则磁铁矿矿石颗粒进行单颗粒压缩破碎试验,并重构颗粒断口表面以定量探究断面粗糙度的影响因素。研究结果表明:矿石颗粒的破碎强度分布可用Weibull函数模型拟合,其中Weibull参数m为2.17,特征强度F0为7.20 k N;矿石颗粒破碎模式分为边部磨损、中部破碎、贯通缝破坏、随机开裂4种类型;中部破碎为主要破碎模式,占比为0.433,“第一尺寸碎块”及“第二尺寸碎块”质量分数分布均符合正态分布,均值分别在0.65和0.30左右;但当颗粒3个主维度长度接近时,颗粒不容易发生中部破碎。以分形维数D定量表征颗粒破碎断口表面粗糙度,当截面面积大于36 mm^(2)时,分形维数D更稳定。球度显著影响颗粒破碎断口表面平均分形维数D,扁平度、能量、棱角度及等效粒径4种因素影响程度次之且相近,延伸率的影响不存在统计学差异。展开更多
The ratio of crack initiation stress to the uniaxial compressive strength(SCI,B/SUC,B) and the ratio of axial strain at the crack initiation stress to the axial strain at the uniaxial compressive strength(B,UCB,CI,A,A...The ratio of crack initiation stress to the uniaxial compressive strength(SCI,B/SUC,B) and the ratio of axial strain at the crack initiation stress to the axial strain at the uniaxial compressive strength(B,UCB,CI,A,A/SSSS) were studied by performing numerical stress analysis on blocks having multi flaws at close spacing's under uniaxial loading using PFC3 D. The following findings are obtained: SCI,B/SUC,B has an average value of about 0.5 with a variability of ± 0.1. This range agrees quite well with the values obtained by former research. For joint inclination angle, β=90°,B,UCB,CI,A,A/SSSS is found to be around 0.48 irrespective of the value of joint continuity factor, k. No particular relation is found betweenB,UCB,CI,A,A/SSSS and β; however, the average B,UCB,CI,A,A/SSSS seems to slightly decrease with increasing k. The variability ofB,UCB,CI,A,A/SSSS is found to increase with k.Based on the cases studied in this work,B,UCB,CI,A,A/SSSS ranges between 0.3 and 0.5. This range is quite close to the range of 0.4to 0.6 obtained for SCI,B/SUC,B. The highest variability of ± 0.12 forB,UCB,CI,A,A/SSSS is obtained for k=0.8. For the remaining k values the variability ofB,UCB,CI,A,A/SSSS can be expressed within ± 0.05. This finding is very similar to the finding obtained for the variability of SCI,B/SUC,B.展开更多
The hot forming behavior,failure mechanism,and microstructure evolution of in-situ TiB_(2)particle-reinforced 7075 aluminum matrix composite were investigated by isothermal compression test under different deformation...The hot forming behavior,failure mechanism,and microstructure evolution of in-situ TiB_(2)particle-reinforced 7075 aluminum matrix composite were investigated by isothermal compression test under different deformation conditions of deformation temperatures of 300−450℃ and strain rates of 0.001^(−1)s^(−1).The results demonstrate that the failure behavior of the composite exhibits both particle fracture and interface debonding at low temperature and high strain rate,and dimple rupture of the matrix at high temperature and low strain rate.Full dynamic recrystallization,which improves the composite formability,occurs under conditions of high temperature(450℃)and low strain rate(0.001 s^(−1));the grain size of the matrix after hot compression was significantly smaller than that of traditional 7075Al and ex-situ particle reinforced 7075Al matrix composite.Based on the flow stress curves,a constitutive model describing the relationship of the flow stress,true strain,strain rate and temperature was proposed.Furthermore,the processing maps based on both the dynamic material modeling(DMM)and modified DMM(MDMM)were established to analyze flow instability domain of the composite and optimize hot forming processing parameters.The optimum processing domain was determined at temperatures of 425−450℃ and strain rates of 0.001−0.01 s^(−1),in which the fine grain microstructure can be gained and particle crack and interface debonding can be avoided.展开更多
The influence of Al3Zr particles on the hot compression behavior and processing map(PM)of Al-Cu-Li based alloys under isothermal plane-strain compression in the temperature range of 400-500℃and at the strain rates of...The influence of Al3Zr particles on the hot compression behavior and processing map(PM)of Al-Cu-Li based alloys under isothermal plane-strain compression in the temperature range of 400-500℃and at the strain rates of 0.01-10 s^-1 was investigated.The corresponding microstructure was analyzed using optical microscopy(OM),electron back-scattered diffraction(EBSD)and transmission electron microscope(TEM).The results showed that dynamic recovery(DRV)played a greater role than dynamic recrystallization(DRX)in dynamic softening.At low temperatures,the Al3Zr particles were the significant barriers to inhibit DRV and DRX grain growth.When the temperature reached 500℃,the Al3Zr particles readily spread along grain boundaries just like a necklace due to the dissolution of Al3Zr particles and rapid diffusion of Zr through grain boundary,resulting in generating the macroscopic cracks and forming an instability domain at 490-500℃,0.01 s^-1 in the PM.展开更多
The mechanism of high pressure roll grinding on improvement of compression strength of oxidized hematite pellets was researched by considering their roasting properties. The results indicate that oxidized hematite pel...The mechanism of high pressure roll grinding on improvement of compression strength of oxidized hematite pellets was researched by considering their roasting properties. The results indicate that oxidized hematite pellets require higher preheating temperature and longer preheating time to attain required compression strength of pellets compared with the common magnetite oxidized pellets. It is found that when the hematite concentrates are pretreated by high pressure roll grinding （HPRG）, the compression strengths of preheated and roasted oxidized hematite pellets get improved even with lower preheating and roasting temperatures and shorter preheating and roasting time. The mechanism for HPRG to improve roasting properties of oxidized pellets were investigated and the cause mainly lies in the increase of micro-sized particles and the decrease of dispersion degree for hematite concentrates, which promotes the hematite concentrate particles to be compacted, the solid-phase crystallization, and finally the formation of Fe203 bonding bridges during subsequent high temperature roasting process.展开更多
The paper presents the results of a two-year research of properties and the way of use of briquettes and pellets made of separated and partially dehydrated digestate from agricultural BGSs （biogas stations）. Digesta...The paper presents the results of a two-year research of properties and the way of use of briquettes and pellets made of separated and partially dehydrated digestate from agricultural BGSs （biogas stations）. Digestate is a by-product of BGS. There are approximately 170 agricultural BGSs operating in the Czech Republic. Unprocessed digestate with the dry mass content around 6% is usually applied to soil as a lighter mineral fertilizer. If digestate is separated and the separated solid component of the digestate is further dehydrated to 14 % moisture, it can be processed by pressing to the form of very solid pellets and briquettes, also with various additives. It was also ascertained that mechanical strength and shape of briquettes does not change due to long-term storage. In this form, the compressed digestate can be used in various ways. One of the ways is its energetic use by direct burning. That is why we have observed its calorific value and combustion heat. Another alternative use of compressed digestate from BGS is its application in targeted treatment of in particular mechanical properties of soil and its water regime. The briquettes and pellets have great water sorption properties--the briquette retains water and as a consequence grows up to four times in size. This specific property was analysed and it was ascertained that the speed of water sorption depends on the composition of the compressed mixture （i.e., the type of material and the size of its particles）, but also on the total weight of the produced briquettes （i.e., their size）. Similar dependency was ascertained for other briquette materials that were analysed.展开更多
Particle size distribution significantly influences the mechanical response of the ballast under low confining pressure.However,particle breakage usually occurs and unfavorably degrades the particle size distribution ...Particle size distribution significantly influences the mechanical response of the ballast under low confining pressure.However,particle breakage usually occurs and unfavorably degrades the particle size distribution of the ballast when sufficient load is applied.To model the triaxial stress-strain behavior and its associated evolution of particle size distribution of the ballast,a specific bounding surface model is proposed.The proposed model is based on the traditional bounding surface plasticity and a modified particle breakage index,which correlates the initial gradation and the ultimate gradation together with the current gradation.Simulation of the experimental results from the triaxial compression tests shows that the proposed model can predict the strain softening and volumetric expansion of the ballast under relatively lower confining pressure.It is also able to simulate the strain hardening and volumetric compression of the ballast under relatively higher confining pressure.Most importantly,the proposed approach was observed to have a great potential in predicting the evolution of the particle size distribution of the ballast.展开更多
文摘为了从宏观-细观角度探究不同形状矿石颗粒的破碎强度、破碎模式、碎块尺寸分布及断口表面形貌等破碎特性,首先,基于三维扫描技术重构矿石颗粒图像,获取颗粒形状参数;其次,定量表征矿石颗粒外部宏观层次轮廓形态及细观层次凹凸度;最后,对扫描后的几何平均粒径范围为20~45 mm的不规则磁铁矿矿石颗粒进行单颗粒压缩破碎试验,并重构颗粒断口表面以定量探究断面粗糙度的影响因素。研究结果表明:矿石颗粒的破碎强度分布可用Weibull函数模型拟合,其中Weibull参数m为2.17,特征强度F0为7.20 k N;矿石颗粒破碎模式分为边部磨损、中部破碎、贯通缝破坏、随机开裂4种类型;中部破碎为主要破碎模式,占比为0.433,“第一尺寸碎块”及“第二尺寸碎块”质量分数分布均符合正态分布,均值分别在0.65和0.30左右;但当颗粒3个主维度长度接近时,颗粒不容易发生中部破碎。以分形维数D定量表征颗粒破碎断口表面粗糙度,当截面面积大于36 mm^(2)时,分形维数D更稳定。球度显著影响颗粒破碎断口表面平均分形维数D,扁平度、能量、棱角度及等效粒径4种因素影响程度次之且相近,延伸率的影响不存在统计学差异。
基金Project(11102224)supported by the National Natural Science Foundation of ChinaProject(201206370124)supported by the China Scholarship Council,China
文摘The ratio of crack initiation stress to the uniaxial compressive strength(SCI,B/SUC,B) and the ratio of axial strain at the crack initiation stress to the axial strain at the uniaxial compressive strength(B,UCB,CI,A,A/SSSS) were studied by performing numerical stress analysis on blocks having multi flaws at close spacing's under uniaxial loading using PFC3 D. The following findings are obtained: SCI,B/SUC,B has an average value of about 0.5 with a variability of ± 0.1. This range agrees quite well with the values obtained by former research. For joint inclination angle, β=90°,B,UCB,CI,A,A/SSSS is found to be around 0.48 irrespective of the value of joint continuity factor, k. No particular relation is found betweenB,UCB,CI,A,A/SSSS and β; however, the average B,UCB,CI,A,A/SSSS seems to slightly decrease with increasing k. The variability ofB,UCB,CI,A,A/SSSS is found to increase with k.Based on the cases studied in this work,B,UCB,CI,A,A/SSSS ranges between 0.3 and 0.5. This range is quite close to the range of 0.4to 0.6 obtained for SCI,B/SUC,B. The highest variability of ± 0.12 forB,UCB,CI,A,A/SSSS is obtained for k=0.8. For the remaining k values the variability ofB,UCB,CI,A,A/SSSS can be expressed within ± 0.05. This finding is very similar to the finding obtained for the variability of SCI,B/SUC,B.
基金the National Science and Technology Major Project of the Ministry of Science and Technology of China(No.2018-ZX04044001-008)the National Natural Science Foundation of China(No.52075328).
文摘The hot forming behavior,failure mechanism,and microstructure evolution of in-situ TiB_(2)particle-reinforced 7075 aluminum matrix composite were investigated by isothermal compression test under different deformation conditions of deformation temperatures of 300−450℃ and strain rates of 0.001^(−1)s^(−1).The results demonstrate that the failure behavior of the composite exhibits both particle fracture and interface debonding at low temperature and high strain rate,and dimple rupture of the matrix at high temperature and low strain rate.Full dynamic recrystallization,which improves the composite formability,occurs under conditions of high temperature(450℃)and low strain rate(0.001 s^(−1));the grain size of the matrix after hot compression was significantly smaller than that of traditional 7075Al and ex-situ particle reinforced 7075Al matrix composite.Based on the flow stress curves,a constitutive model describing the relationship of the flow stress,true strain,strain rate and temperature was proposed.Furthermore,the processing maps based on both the dynamic material modeling(DMM)and modified DMM(MDMM)were established to analyze flow instability domain of the composite and optimize hot forming processing parameters.The optimum processing domain was determined at temperatures of 425−450℃ and strain rates of 0.001−0.01 s^(−1),in which the fine grain microstructure can be gained and particle crack and interface debonding can be avoided.
基金Project(11727802)supported by the National Natural Science Foundation of ChinaProjects(2018CDJSK04XK09,106112017CDJQJ328840)supported by the Fundamental Research Funds for the Central Universities,China。
文摘The influence of Al3Zr particles on the hot compression behavior and processing map(PM)of Al-Cu-Li based alloys under isothermal plane-strain compression in the temperature range of 400-500℃and at the strain rates of 0.01-10 s^-1 was investigated.The corresponding microstructure was analyzed using optical microscopy(OM),electron back-scattered diffraction(EBSD)and transmission electron microscope(TEM).The results showed that dynamic recovery(DRV)played a greater role than dynamic recrystallization(DRX)in dynamic softening.At low temperatures,the Al3Zr particles were the significant barriers to inhibit DRV and DRX grain growth.When the temperature reached 500℃,the Al3Zr particles readily spread along grain boundaries just like a necklace due to the dissolution of Al3Zr particles and rapid diffusion of Zr through grain boundary,resulting in generating the macroscopic cracks and forming an instability domain at 490-500℃,0.01 s^-1 in the PM.
基金Project(50725416) supported by the National Natural Science Funds for Distinguished Young Scholars of China
文摘The mechanism of high pressure roll grinding on improvement of compression strength of oxidized hematite pellets was researched by considering their roasting properties. The results indicate that oxidized hematite pellets require higher preheating temperature and longer preheating time to attain required compression strength of pellets compared with the common magnetite oxidized pellets. It is found that when the hematite concentrates are pretreated by high pressure roll grinding （HPRG）, the compression strengths of preheated and roasted oxidized hematite pellets get improved even with lower preheating and roasting temperatures and shorter preheating and roasting time. The mechanism for HPRG to improve roasting properties of oxidized pellets were investigated and the cause mainly lies in the increase of micro-sized particles and the decrease of dispersion degree for hematite concentrates, which promotes the hematite concentrate particles to be compacted, the solid-phase crystallization, and finally the formation of Fe203 bonding bridges during subsequent high temperature roasting process.
文摘The paper presents the results of a two-year research of properties and the way of use of briquettes and pellets made of separated and partially dehydrated digestate from agricultural BGSs （biogas stations）. Digestate is a by-product of BGS. There are approximately 170 agricultural BGSs operating in the Czech Republic. Unprocessed digestate with the dry mass content around 6% is usually applied to soil as a lighter mineral fertilizer. If digestate is separated and the separated solid component of the digestate is further dehydrated to 14 % moisture, it can be processed by pressing to the form of very solid pellets and briquettes, also with various additives. It was also ascertained that mechanical strength and shape of briquettes does not change due to long-term storage. In this form, the compressed digestate can be used in various ways. One of the ways is its energetic use by direct burning. That is why we have observed its calorific value and combustion heat. Another alternative use of compressed digestate from BGS is its application in targeted treatment of in particular mechanical properties of soil and its water regime. The briquettes and pellets have great water sorption properties--the briquette retains water and as a consequence grows up to four times in size. This specific property was analysed and it was ascertained that the speed of water sorption depends on the composition of the compressed mixture （i.e., the type of material and the size of its particles）, but also on the total weight of the produced briquettes （i.e., their size）. Similar dependency was ascertained for other briquette materials that were analysed.
基金supported by the China Scholarship Council in the University of Wollongong(Grant No.201306710022)
文摘Particle size distribution significantly influences the mechanical response of the ballast under low confining pressure.However,particle breakage usually occurs and unfavorably degrades the particle size distribution of the ballast when sufficient load is applied.To model the triaxial stress-strain behavior and its associated evolution of particle size distribution of the ballast,a specific bounding surface model is proposed.The proposed model is based on the traditional bounding surface plasticity and a modified particle breakage index,which correlates the initial gradation and the ultimate gradation together with the current gradation.Simulation of the experimental results from the triaxial compression tests shows that the proposed model can predict the strain softening and volumetric expansion of the ballast under relatively lower confining pressure.It is also able to simulate the strain hardening and volumetric compression of the ballast under relatively higher confining pressure.Most importantly,the proposed approach was observed to have a great potential in predicting the evolution of the particle size distribution of the ballast.
