基于宏程序的异型内螺纹参数化加工

异型内螺纹一直采用成型车刀加工,这种方法不但效率低、刀片易磨损,而且由于过大的切削力将导致尺寸控制不准,废品率高。利用宏程序和菱形55°刀片,通过优化走刀路线加工异型内螺纹。实践证明:这种方法不但可以有效提升加工效率,减少废品率,而且还可以通过使用标准55°刀片,降低刀具的费用。

CAD、CAM之参数化方法模具行业实践之(二)参数化加工、参数化工艺

根据模具行业的特点,结合笔者多年的工作经验提出模具制作中的参数化加工和参数化工艺的概念。

宏程序在数控加工中的应用

以日本FANUC18i-MA数控系统为例,介绍了用户宏程序在进行参数化加工和中断处理方面的功能和应用。

Modified constitutive model and workability of 7055 aluminium alloy in hot plastic compression

To obtain flow behavior and workability of 7055 aluminium alloy during hot deformation,hot compression tests at different temperatures and strain rates are conducted.True stress?strain curves of 7055 aluminium alloy under different conditions are obtained and the flow stress increases with ascending strain rate and descending temperature.For Arrhenius constitutive equation,each material parameter is set as a constant,which will bring forth large error for predicting flow behavior.In this work,material parameters are fitted as a function of temperature or strain rate based on experimental results and a modified constitutive equation is established for more accurate prediction of flow behavior of 7055 aluminium alloy.The effects of temperature and strain rate on power dissipation and instability are analyzed to establish a processing map of 7055 aluminium alloy.The dominant deformation mechanism for microstructure evolution at different deformation conditions can be determined and high efficiency of power dissipation may be achieved from power dissipation map.Meanwhile,proper processing parameters to avoid flow instability can be easily acquired in instability map.According to the processing map,optimized processing parameters of 7055 aluminium alloy are temperature of 673?723 K and strain rate of 0.01?0.4 s^?1,during which its efficiency of power dissipation is over 30%.Finite element method(FEM)is used to obtain optimized parameter in hot rolling process on the basis of processing map.

Self-adaptive fuzzy controller with formulary rule for servo control of discharge gap in Micro EDM

In micro electrical discharge machining （micro EDM）, it is difficult for servo controlling the narrow discharge gap with the characters of non-linear and quick change. In this paper, aiming at solving the problems above, a self-adaptive fuzzy controller with formulary rule （SAFCFR） is presented based on the dual feedbacks composed by gap electric signal and discharge-ratio statistics. To ensure the properties of self-optimizing and fast stabilization, the formulary rule was designed with a tuning factor. In addition, the fast-convergence algorithms were introduced to adjust control target center and output scale factor. In this way, the normal discharge ratio can tend to the highest value during micro-EDM process. Experimental results show that the proposed algorithms are effective in improving the servo-control performance. According to the drilling-micro-EDM experiments, the machining efficiency is improved by 20% through applying SAFCFR. Moreover, SAFCFR is a prompt way to optimize parameters of discharge-gap servo control.

Effects of MgO on densification and consolidation of oxidized pellets

The calcined magnesite was utilized as a kind of MgO bearing additive to produce MgO bearing pellets. The effects of MgO on densification and consolidation of pellets were investigated. The experimental results show that, at the same process parameters, the porosity and pore size distribution of green pellets have no evident relation with the MgO bearing additive, pore size of green pellets is between 15 μm and 35 μm and the porosity of green pellets is about 34%. There is a densification and consolidation phenomenon during the induration process; the pore size and porosity of product pellets decrease gradually; and the structure of product pellets becomes dense. MgO makes a negative effect on the densification and consolidation of product pellets, the densification ratio of pellets decreases from 46.3% to 28.6% with the addition of MgO bearing additive from 0 to 2.0 %. The porosity and the pore size of product pellets increase gradually with the increase of MgO content; When the mass fraction of MgO bearing additive increases from 0 to 2.0%, the pore size of product pellet increases and the pore size distributes in a large range. Also, the porosity increases from 18.61% to 24.06%.

High-quality aluminum turbocharger impellers produced by thixocasting

The thixocasting process was chosen to produce the impellers as it is capable of producing castings with extremely high internal quality.Slugs cut from the DC cast bars are re-heated to the semi-solid casting temperature, and a specially-designed runner and gating system is used to prevent oxide from the surface of the slugs from becoming incorporated into the impeller.The technology used to produce the semi-solid impellers is described in detail.The semi-solid cast impellers, produced from an Al-Si-Mg-Cu alloy, are heat treated to the T6 temper.Results from testing are presented demonstrating that the impellers are free of porosity and other internal defects.Both mechanical property and fatigue data are presented showing that the semi-solid impellers have better properties than impellers produced by conventional casting and similar properties to forged and machined impellers.A short study is also described which identified suitable processing parameters to minimize hot tearing in the complex-shaped turbocharger impellers semi-solid cast from alloy 201.The surfaces of the impellers were examined using penetrant testing, and the results of modifying processing parameters on the propensity for surface cracking are presented.An aging study was performed to identify optimum mechanical strength.

Discussion of skill improvement in marine ecosystem dynamic models based on parameter optimization and skill assessment

Marine ecosystem dynamic models(MEDMs) are important tools for the simulation and prediction of marine ecosystems. This article summarizes the methods and strategies used for the improvement and assessment of MEDM skill, and it attempts to establish a technical framework to inspire further ideas concerning MEDM skill improvement. The skill of MEDMs can be improved by parameter optimization(PO), which is an important step in model calibration. An effi cient approach to solve the problem of PO constrained by MEDMs is the global treatment of both sensitivity analysis and PO. Model validation is an essential step following PO, which validates the effi ciency of model calibration by analyzing and estimating the goodness-of-fi t of the optimized model. Additionally, by focusing on the degree of impact of various factors on model skill, model uncertainty analysis can supply model users with a quantitative assessment of model confi dence. Research on MEDMs is ongoing; however, improvement in model skill still lacks global treatments and its assessment is not integrated. Thus, the predictive performance of MEDMs is not strong and model uncertainties lack quantitative descriptions, limiting their application. Therefore, a large number of case studies concerning model skill should be performed to promote the development of a scientifi c and normative technical framework for the improvement of MEDM skill.

Influence of the Main Technological Variables of Cyclical Mechanic-Thermal Processing on the Strain Hardening of Steel Parts

The main objective of the present work was to determine the influence of the most important technological variables of CMTP （cyclical mechanic-thermal processing） on the strain hardening in the surface layers of steel parts. For this, it was designed a full factorial plan at two levels of five independent variables that include the whole processing in two and three cycles, the cold-forming degree and force during the plastic deformation （burnishing）, and the temperature and time at the given temperature during the aging. Each cycle is composed of plastic deformation at room temperature plus aging. As dependent variables, the degree and penetration depth of strain hardening were evaluated. Based on the appropriately used set of experimental data, it had been fitted an exponential model for each dependent variables and also a two-degree polynomial fitting of in-depth evolution of microhardness profile was obtained. The amount of cycles and the cold-forming degree are the technological variables of CMTP that influence the most on strain hardening, although other variables also are significant. The microhardness profile highlights that during the CMTP, the strain hardening decreases from the outer bound to the transition zone of the surface layers, where it disappears.

室内异型墙柱GRG在公共建筑的施工应用研究

室内异型墙柱GRG一体化施工工艺通过应用GRG环保材料、BIM、3D扫描、3D施工放样及构件参数化加工等技术,发挥了GRG材料本身质轻强度高、可定制的特点,降低了大型公共建筑室内装饰的施工难度,提升了建造过程信息化水平和施工质量,达到了节约成本和工时的目的。