Online compressor wash for six GE LM2500PE engines at a Statoil North Sea offshore field is analyzed. Three engines are generator drivers whilst three engines are compressor drivers. Two of the compressor drive engine...Online compressor wash for six GE LM2500PE engines at a Statoil North Sea offshore field is analyzed. Three engines are generator drivers whilst three engines are compressor drivers. Two of the compressor drive engines are running at peak load （T5.4-control）, hence production rate is limited by the available power from these engines. All the six engines analyzed run continuously without redundancy, hence gas turbine uptime is critical for the field＇s production and economy. The performance and operational experience with on-line wash at different water-to-air ratios and engine loads, as well as economy potentials related to successful on-line wash are given. This work is based on long-term operation with on-line wash, where operational data are collected and performance analyzed, over a 4-5 year period. All engines are operated with four-month intervals between maintenance stops, where off-line crank-wash is performed as well as other necessary maintenance and repairs. On-line wash is performed daily between the maintenance stops at full load （i.e., normal operating load for the subject engine）. To keep the engine as clean as possible and reduce degradation between maintenance stops, both an effective on-line water wash system as well as effective air intake filter system, are critical factors. The overall target is to maintain high engine performance, and extend the interval between maintenance stops through effective on-line wash. It is of vital importance to understand the gas turbine performance deterioration. The trending of its deviation from the engine baseline facilitates load-independent monitoring of the gas turbine＇s condition. Engine response to water injection at different loads and water-to-air ratios, as well as engine response to compressor deterioration is documented and analyzed. Instrument resolution and repeatability are key factors required in order to obtain reliable performance analysis results. Offshore instrumentation on older installations is often limited to the necessary instruments for machine control/protection, and additional instruments for effective performance monitoring and analysis are often missing or, if installed, have less accuracy. As a result of these analyses, a set of monitoring parameters is proposed for effective diagnosis of compressor degradation. Avenues for further research and development are proposed in order to further increase the understanding of the deterioration mechanisms and the gas turbine performance and response.展开更多
High flow rate aeroengines typically employ axial flow compressors, where aerodynamic loss is predominantly due to secondary flow features such as tip leakage and comer vortices. In very high altitude missions, turbo-...High flow rate aeroengines typically employ axial flow compressors, where aerodynamic loss is predominantly due to secondary flow features such as tip leakage and comer vortices. In very high altitude missions, turbo- machinery operates at low density ambient atmosphere, and the recent trend toward more compact engine core inevitably leads to the reduction of blade size, which in turn increases the relative height of the blade tip clearance. Low Reynolds number fiowfield as a result of these two factors amplifies the relative importance of secondary flow effects. This paper focuses on the behavior of tip leakage flow, investigating by use of both experimental and numerical approaches. In order to understand the complex secondary flow behavior, cascade tests are usually conducted using intrusive probes to determine the loss. However relatively few experimental studies are pub- lished on tip leakage flows which take into account the interaction between a rotating blade row and its casing wall. Hence a new linear cascade facility has been designed with a moving belt casing in order to reproduce more realistic flowfield as encountered by a rotating compressor row. Numerical simulations were also performed to aid in the understanding of the complex flow features. The experimental results indicate a significant difference in the flowfield when the moving belt casing is present. The numerical simulations reveal that the leakage vortex is pulled by the shearing motion of the endwall toward the pressure side of the adjacent blade. The results highlight the importance of casing wall relative motion in analyzing leakage flow effects.展开更多
Large-capacity compressors in industrial plants and the compressors in gas turbine engines consume a considerable amount of power. The compression work is a strong fimction of the ambient air temperature. This increas...Large-capacity compressors in industrial plants and the compressors in gas turbine engines consume a considerable amount of power. The compression work is a strong fimction of the ambient air temperature. This increase in compression work presents a significant problem to utilities, generators and power producers when electric demands are high during the hot months. In many petrochemical process industries and gas turbine engines, the in- crease in compression work curtails plant output, demanding more electric power to drive the system. One way to counter this problem is to directly cool the inlet air. Inlet fogging is a popular means of cooling the inlet air to air compressors. In the present study, experiments have been performed to investigate the suitability of two-fluid nozzle for inlet fogging. Compressed air is used as the driving working gas for two-fluid nozzle and water at am- bient conditions is dragged into the high-speed air jet, thus enabling the entrained water to be atomized in a very short distance from the exit of the two-fluid nozzle. The air supply pressure is varied between 2.0 and 5.0 bar and the water flow rate entrained is measured. The flow visualization and temperature and relative humidity measurements are carried out to specify the fogging characteristics of the two-fluid nozzle.展开更多
文摘Online compressor wash for six GE LM2500PE engines at a Statoil North Sea offshore field is analyzed. Three engines are generator drivers whilst three engines are compressor drivers. Two of the compressor drive engines are running at peak load （T5.4-control）, hence production rate is limited by the available power from these engines. All the six engines analyzed run continuously without redundancy, hence gas turbine uptime is critical for the field＇s production and economy. The performance and operational experience with on-line wash at different water-to-air ratios and engine loads, as well as economy potentials related to successful on-line wash are given. This work is based on long-term operation with on-line wash, where operational data are collected and performance analyzed, over a 4-5 year period. All engines are operated with four-month intervals between maintenance stops, where off-line crank-wash is performed as well as other necessary maintenance and repairs. On-line wash is performed daily between the maintenance stops at full load （i.e., normal operating load for the subject engine）. To keep the engine as clean as possible and reduce degradation between maintenance stops, both an effective on-line water wash system as well as effective air intake filter system, are critical factors. The overall target is to maintain high engine performance, and extend the interval between maintenance stops through effective on-line wash. It is of vital importance to understand the gas turbine performance deterioration. The trending of its deviation from the engine baseline facilitates load-independent monitoring of the gas turbine＇s condition. Engine response to water injection at different loads and water-to-air ratios, as well as engine response to compressor deterioration is documented and analyzed. Instrument resolution and repeatability are key factors required in order to obtain reliable performance analysis results. Offshore instrumentation on older installations is often limited to the necessary instruments for machine control/protection, and additional instruments for effective performance monitoring and analysis are often missing or, if installed, have less accuracy. As a result of these analyses, a set of monitoring parameters is proposed for effective diagnosis of compressor degradation. Avenues for further research and development are proposed in order to further increase the understanding of the deterioration mechanisms and the gas turbine performance and response.
文摘High flow rate aeroengines typically employ axial flow compressors, where aerodynamic loss is predominantly due to secondary flow features such as tip leakage and comer vortices. In very high altitude missions, turbo- machinery operates at low density ambient atmosphere, and the recent trend toward more compact engine core inevitably leads to the reduction of blade size, which in turn increases the relative height of the blade tip clearance. Low Reynolds number fiowfield as a result of these two factors amplifies the relative importance of secondary flow effects. This paper focuses on the behavior of tip leakage flow, investigating by use of both experimental and numerical approaches. In order to understand the complex secondary flow behavior, cascade tests are usually conducted using intrusive probes to determine the loss. However relatively few experimental studies are pub- lished on tip leakage flows which take into account the interaction between a rotating blade row and its casing wall. Hence a new linear cascade facility has been designed with a moving belt casing in order to reproduce more realistic flowfield as encountered by a rotating compressor row. Numerical simulations were also performed to aid in the understanding of the complex flow features. The experimental results indicate a significant difference in the flowfield when the moving belt casing is present. The numerical simulations reveal that the leakage vortex is pulled by the shearing motion of the endwall toward the pressure side of the adjacent blade. The results highlight the importance of casing wall relative motion in analyzing leakage flow effects.
基金supported by the Ministry of Education,Science Technology (MEST) and Korea Institute for Advancement of Technology (KIAT) through the Human Resource Training Project for Regional Innovation
文摘Large-capacity compressors in industrial plants and the compressors in gas turbine engines consume a considerable amount of power. The compression work is a strong fimction of the ambient air temperature. This increase in compression work presents a significant problem to utilities, generators and power producers when electric demands are high during the hot months. In many petrochemical process industries and gas turbine engines, the in- crease in compression work curtails plant output, demanding more electric power to drive the system. One way to counter this problem is to directly cool the inlet air. Inlet fogging is a popular means of cooling the inlet air to air compressors. In the present study, experiments have been performed to investigate the suitability of two-fluid nozzle for inlet fogging. Compressed air is used as the driving working gas for two-fluid nozzle and water at am- bient conditions is dragged into the high-speed air jet, thus enabling the entrained water to be atomized in a very short distance from the exit of the two-fluid nozzle. The air supply pressure is varied between 2.0 and 5.0 bar and the water flow rate entrained is measured. The flow visualization and temperature and relative humidity measurements are carried out to specify the fogging characteristics of the two-fluid nozzle.
