Producer gas through gasification of biomass can be used as an alternate fuel in rural areas due to high potential of biomass resources in India.Experiments were conducted to study the performance of a diesel engine(f...Producer gas through gasification of biomass can be used as an alternate fuel in rural areas due to high potential of biomass resources in India.Experiments were conducted to study the performance of a diesel engine(four stroke,single cylinder,5.25 kW) with respect to its thermal efficiency,specific fuel consumption and diesel substitution by use of diesel alone and producer gas-cum-diesel(dual fuel mode).Three types of biomass,i.e.wood chips,pigeon pea stalks and corn cobs were used for generation of producer gas.A producer gas system consisting of a downdraft gasifier,a cooling cum cleaning unit,a filtering unit and a gas air mixing device was designed,fabricated and used to power a 5.25 kW diesel engine on dual fuel mode.Performance of the engine was reported by keeping biomass moisture contents as 8%,12%,16%,and 21%,engine speed as 1 600 r/min and with variable engine loads.The average value of thermal efficiency on dual fuel mode was found slightly lower than that of diesel mode.The specific diesel consumption was found to be 60%-64% less in dual fuel mode than that in diesel mode for the same amount of energy output.The average diesel substitution of 74% was observed with wood chips followed by corn cobs(78%) and pigeon pea stalks(82%).Based on the performance studied,the producer gas may be used as a substitute or as supplementary fuel for diesel conservation,particularly for stationary engines in agricultural operations in the farm.展开更多
To diagnose the lining condition of the blast furnace hearth during its campaign, are widely used methods based on the analysis of the temperature characteristics of the refractory lining. Measurement of the temperatu...To diagnose the lining condition of the blast furnace hearth during its campaign, are widely used methods based on the analysis of the temperature characteristics of the refractory lining. Measurement of the temperature characteristics is performed by means of a few hundred thermocouples placed inside the refractory lining. The peculiarity of proposed and used mathematical models is a fully three-dimensional assessment of the refractory lining, presence mechanisms of adaptation to the actual thermal conductivity of refractories and optimization calculations to the work in the on-line mode. The new monitoring systems of the lining wear of the blast furnace hearth are established on 5 blast furnaces of integrated iron-and-steel works of China： No.4 by volume 3,200 m3 of “Jinan Iron ＆ Steel Company” in Jinan （683 thermocouples）, No.2 by volume 1,080 m3 of “Henan Jiyuan Iron ＆ Steel （Group） Company” in Jiyuan （212 thermocouples）, No.4 by volume 2,500 m3 of “Guangxi Liuzhou Iron ＆ Steel （Group） Company” in Liuzhou （383 thermocouples）, No.3 by volume 1,750 m3 of “Jinan Iron ＆ Steel Company” in Jinan （524 thermocouples）; No.1 by volume 1,750 m3 of “Jinan Iron ＆ Steel Company” in Jinan （524 thermocouples）.展开更多
This paper presents some opportunities to improve feedwater system efficiency for industrial boilers, usually consisting of multistage centrifugal pumps driven by three-phase induction motors. There is abundant litera...This paper presents some opportunities to improve feedwater system efficiency for industrial boilers, usually consisting of multistage centrifugal pumps driven by three-phase induction motors. There is abundant literature on the efficiency in steam boilers. However, few deal exclusively with feedwater systems. The total horsepower in boiler feed pumps and the corresponding energy consumption estimated for Brazilian industries are as follows： 110.5 MWE of motor driven power and a yearly electricity consumption of 442 GWh for a population of 7,800 steam boilers, approximately. It is estimated that there can be an efficiency improvement in feedwater systems for industrial boilers of 30% on average. To a large extent, these opportunities reside in older boilers that are very common in the Brazilian industrial sector. The most common causes for the low efficiency of feedwater systems are： the control loop of the feedwater, oversized boilers and excessive operational pressure set. Sometimes, the boiler feedwater system can present more than one problem simultaneously. Any kind of solution involves some speed regulation, new pump and number of pumps. Each problem generation facilities were selected in which common inefficiencies cases, the improvement in efficiency can get to 37%. form of intervention in boiler feed pumps, such as： impeller trim, may have more than one solution. Three distinct industrial steam are present. The suggested solutions were analyzed. In these three展开更多
The reasons of introducing cold air into pulverizer are analyzed for boilers with large capacity and high parameters. The temperature rises of the exhaust gas are calculated when varying the amount of the cold air. Th...The reasons of introducing cold air into pulverizer are analyzed for boilers with large capacity and high parameters. The temperature rises of the exhaust gas are calculated when varying the amount of the cold air. The hot primary air heater, a new technology, is developed to eliminate the cold air from the pulverized coal system. The applications, advantages and disadvantages are introduced in detail for the new device and system. It is concluded that introducing cold air into pulverizer is one of the major factors that causes the exhaust gas temperature of boilers with large capacity to be high. The amount of the cold air could be reduced signif icantly, even to zero in some cases by adopting the hot primary air heater, which drops the exhaust gas temperature of the boiler effectively. The hot primary air heater, which could play part roles of the steam-air heater or the hot air recirculation system, could also be used to adjust the exhaust gas temperature within the range of 20 ℃ by controlling the flow rate of the cooling medium. Moreover, the startup period of the steam-air heater or the hot air recirculation system will be shortened, which is a unique advantage of the hot primary air heater among the measures to drop the exhaust gas temperature.展开更多
Ash deposition is a form of particulate fouling, and appears usually in boiler economizers. The ash deposition increases capital expenditure, energy input and maintenance costs. An analog experiment for monitoring ash...Ash deposition is a form of particulate fouling, and appears usually in boiler economizers. The ash deposition increases capital expenditure, energy input and maintenance costs. An analog experiment for monitoring ash deposition was performed from the analogous objective of a 410 t/h boiler economizer to verify the rationality and reliability of the ash-deposition-monitoring model presented in order to increase the security and economy in economizer running. The analog experiment platform is a tube-shell exchanger that conforms well to the conditions of a self-modeling area. The analog flue gas in the shell side is the heated air mixed with ash, and in the tube side the fluid is water heated by the flue gas. The fluid state in the water side and the flue gas side follows the second self-modeling area. A 4-factor-3-level orthogonal table was used to schedule 9 operation conditions of orthogonal experiment, with the 4 factors being heat power, flue gas velocity, ashes grain diameter and adding ashes quantity while the three levels are different values due to different position classes in every factor. The ash deposition thermal resistances is calculated by the model with the measure parameters of temperature and pressure drop. It shows that the values of the ash deposition thermal resistances gradually increase up to a stable state. And the experimental results are reliable by F testing method at α= 0.001. Therefore, the model can be applied in online monitoring of ash deposition in a boiler economizers in power plants and provides scientific decision on ash deposition prediction and sootblowing.展开更多
When designing and selecting burning equipment for low volatile coal fired boilers,the primary concerns are about coal ignition and burnout.The characteristics of ignition and burnout are analyzed for low volatile coa...When designing and selecting burning equipment for low volatile coal fired boilers,the primary concerns are about coal ignition and burnout.The characteristics of ignition and burnout are analyzed for low volatile coal and the technical measures are discussed for enhancing the combustion and burnout.The adaptability of tangential firing,wall firing and double-arch firing for low volatile coal is studied.Based on the statistic analysis for the main design parameters of domestic low volatile coal fired boilers with tangential firing,wall firing or double-arch W flame firing,the thermal performance for various boiler furnaces is recommended.The combustion systems for different types of boilers are also put forward for coals with different volatiles.展开更多
India is having more than 500,000 villages of which about 85% have been electrified. But as per RGGVY （Rejiv Gandhi Grammen Vidyutikaran Yojana）, the rate of village electrification is much lower as household connec...India is having more than 500,000 villages of which about 85% have been electrified. But as per RGGVY （Rejiv Gandhi Grammen Vidyutikaran Yojana）, the rate of village electrification is much lower as household connectivity has been fairly low. The rest 15% villages and a larger proportion of households have to be electrified. Villages have been a major concern as cost of electrification is fairly high. The most favored alternative to any kind of users is generation of electricity from diesel generating sets and renewable sources of energy. But the capital cost of renewable energy equipments is fairly high. Gradually, there is a reduction in the prices of these systems due to availability of better technological options and they are becoming competitive to grid electricity. In this paper, an attempt has been made to calculate the cost of production of electricity from stand-alone, off-grid devices biomass gasifiers （both dual fuel and pure gas type） and compare with that of diesel generating sets by using the concept of LCC （life cycle costing） and Homer software. It is found that the cost of per unit electricity generation （kWh） has been always the lowest in comparison to diesel generating sets even if the price of biomass increases to some extent.展开更多
Numerical simulation of complex systems and components by computers is a fundamental phase of any modern engineering activity. The traditional methods of simulation typically entail long, iterative processes which lea...Numerical simulation of complex systems and components by computers is a fundamental phase of any modern engineering activity. The traditional methods of simulation typically entail long, iterative processes which lead to large simulation times, often exceeding transient real time. Artificial neural networks （ANNs） may be advantageous in this context, the main advantage being the speed of computation, the capability of generalizing from the few examples, robustness to noisy and partially incomplete data and the capability of performing empirical input-output mapping without complete knowledge of underlying physics. In this paper, the simulation of steam generator is considered as an example to show the potentialities of this tool. The data required for training and testing the ANN is taken from the steam generator at Abott Power Plant, Champaign （USA）. The total number of samples is 9600 which are taken at a sampling time of three seconds. The performance of boiler （drum pressure, steam flow rate） has been verified and tested using ANN, under the changes in fuel flow rate, air flow rate and load disturbance. Using ANN, input-output mapping is done and it is observed that ANN allows a good reproduction of non-linear behaviors of inputs and outputs.展开更多
Pulverized coal-fired(PCF) boilers were first and foremost intended to fire pulverized hard or brown coal. However, biomass co-firing has become a fairly common practice in the Polish power generation system and many ...Pulverized coal-fired(PCF) boilers were first and foremost intended to fire pulverized hard or brown coal. However, biomass co-firing has become a fairly common practice in the Polish power generation system and many existing boilers have been modernized to serve this purpose. This paper presents calculations of the coefficient of thermal efficiency of the boiler heating surfaces and of the time needed for complete reconstruction of deposits on the second-stage steam reheater(RHII) of an OP-380 boiler with the output of 380×10~3 kg/h. The boiler was equipped with a purpose-designed installation of direct feeding of biomass. The main co-fired fuels were wood and sunflower husk pellets. Intense formation of deposits on the steam reheater tubes and problems related to a reduction in the diameters of the tubes were identified during the power unit operation.展开更多
文摘Producer gas through gasification of biomass can be used as an alternate fuel in rural areas due to high potential of biomass resources in India.Experiments were conducted to study the performance of a diesel engine(four stroke,single cylinder,5.25 kW) with respect to its thermal efficiency,specific fuel consumption and diesel substitution by use of diesel alone and producer gas-cum-diesel(dual fuel mode).Three types of biomass,i.e.wood chips,pigeon pea stalks and corn cobs were used for generation of producer gas.A producer gas system consisting of a downdraft gasifier,a cooling cum cleaning unit,a filtering unit and a gas air mixing device was designed,fabricated and used to power a 5.25 kW diesel engine on dual fuel mode.Performance of the engine was reported by keeping biomass moisture contents as 8%,12%,16%,and 21%,engine speed as 1 600 r/min and with variable engine loads.The average value of thermal efficiency on dual fuel mode was found slightly lower than that of diesel mode.The specific diesel consumption was found to be 60%-64% less in dual fuel mode than that in diesel mode for the same amount of energy output.The average diesel substitution of 74% was observed with wood chips followed by corn cobs(78%) and pigeon pea stalks(82%).Based on the performance studied,the producer gas may be used as a substitute or as supplementary fuel for diesel conservation,particularly for stationary engines in agricultural operations in the farm.
文摘To diagnose the lining condition of the blast furnace hearth during its campaign, are widely used methods based on the analysis of the temperature characteristics of the refractory lining. Measurement of the temperature characteristics is performed by means of a few hundred thermocouples placed inside the refractory lining. The peculiarity of proposed and used mathematical models is a fully three-dimensional assessment of the refractory lining, presence mechanisms of adaptation to the actual thermal conductivity of refractories and optimization calculations to the work in the on-line mode. The new monitoring systems of the lining wear of the blast furnace hearth are established on 5 blast furnaces of integrated iron-and-steel works of China： No.4 by volume 3,200 m3 of “Jinan Iron ＆ Steel Company” in Jinan （683 thermocouples）, No.2 by volume 1,080 m3 of “Henan Jiyuan Iron ＆ Steel （Group） Company” in Jiyuan （212 thermocouples）, No.4 by volume 2,500 m3 of “Guangxi Liuzhou Iron ＆ Steel （Group） Company” in Liuzhou （383 thermocouples）, No.3 by volume 1,750 m3 of “Jinan Iron ＆ Steel Company” in Jinan （524 thermocouples）; No.1 by volume 1,750 m3 of “Jinan Iron ＆ Steel Company” in Jinan （524 thermocouples）.
文摘This paper presents some opportunities to improve feedwater system efficiency for industrial boilers, usually consisting of multistage centrifugal pumps driven by three-phase induction motors. There is abundant literature on the efficiency in steam boilers. However, few deal exclusively with feedwater systems. The total horsepower in boiler feed pumps and the corresponding energy consumption estimated for Brazilian industries are as follows： 110.5 MWE of motor driven power and a yearly electricity consumption of 442 GWh for a population of 7,800 steam boilers, approximately. It is estimated that there can be an efficiency improvement in feedwater systems for industrial boilers of 30% on average. To a large extent, these opportunities reside in older boilers that are very common in the Brazilian industrial sector. The most common causes for the low efficiency of feedwater systems are： the control loop of the feedwater, oversized boilers and excessive operational pressure set. Sometimes, the boiler feedwater system can present more than one problem simultaneously. Any kind of solution involves some speed regulation, new pump and number of pumps. Each problem generation facilities were selected in which common inefficiencies cases, the improvement in efficiency can get to 37%. form of intervention in boiler feed pumps, such as： impeller trim, may have more than one solution. Three distinct industrial steam are present. The suggested solutions were analyzed. In these three
文摘The reasons of introducing cold air into pulverizer are analyzed for boilers with large capacity and high parameters. The temperature rises of the exhaust gas are calculated when varying the amount of the cold air. The hot primary air heater, a new technology, is developed to eliminate the cold air from the pulverized coal system. The applications, advantages and disadvantages are introduced in detail for the new device and system. It is concluded that introducing cold air into pulverizer is one of the major factors that causes the exhaust gas temperature of boilers with large capacity to be high. The amount of the cold air could be reduced signif icantly, even to zero in some cases by adopting the hot primary air heater, which drops the exhaust gas temperature of the boiler effectively. The hot primary air heater, which could play part roles of the steam-air heater or the hot air recirculation system, could also be used to adjust the exhaust gas temperature within the range of 20 ℃ by controlling the flow rate of the cooling medium. Moreover, the startup period of the steam-air heater or the hot air recirculation system will be shortened, which is a unique advantage of the hot primary air heater among the measures to drop the exhaust gas temperature.
文摘Ash deposition is a form of particulate fouling, and appears usually in boiler economizers. The ash deposition increases capital expenditure, energy input and maintenance costs. An analog experiment for monitoring ash deposition was performed from the analogous objective of a 410 t/h boiler economizer to verify the rationality and reliability of the ash-deposition-monitoring model presented in order to increase the security and economy in economizer running. The analog experiment platform is a tube-shell exchanger that conforms well to the conditions of a self-modeling area. The analog flue gas in the shell side is the heated air mixed with ash, and in the tube side the fluid is water heated by the flue gas. The fluid state in the water side and the flue gas side follows the second self-modeling area. A 4-factor-3-level orthogonal table was used to schedule 9 operation conditions of orthogonal experiment, with the 4 factors being heat power, flue gas velocity, ashes grain diameter and adding ashes quantity while the three levels are different values due to different position classes in every factor. The ash deposition thermal resistances is calculated by the model with the measure parameters of temperature and pressure drop. It shows that the values of the ash deposition thermal resistances gradually increase up to a stable state. And the experimental results are reliable by F testing method at α= 0.001. Therefore, the model can be applied in online monitoring of ash deposition in a boiler economizers in power plants and provides scientific decision on ash deposition prediction and sootblowing.
文摘When designing and selecting burning equipment for low volatile coal fired boilers,the primary concerns are about coal ignition and burnout.The characteristics of ignition and burnout are analyzed for low volatile coal and the technical measures are discussed for enhancing the combustion and burnout.The adaptability of tangential firing,wall firing and double-arch firing for low volatile coal is studied.Based on the statistic analysis for the main design parameters of domestic low volatile coal fired boilers with tangential firing,wall firing or double-arch W flame firing,the thermal performance for various boiler furnaces is recommended.The combustion systems for different types of boilers are also put forward for coals with different volatiles.
文摘India is having more than 500,000 villages of which about 85% have been electrified. But as per RGGVY （Rejiv Gandhi Grammen Vidyutikaran Yojana）, the rate of village electrification is much lower as household connectivity has been fairly low. The rest 15% villages and a larger proportion of households have to be electrified. Villages have been a major concern as cost of electrification is fairly high. The most favored alternative to any kind of users is generation of electricity from diesel generating sets and renewable sources of energy. But the capital cost of renewable energy equipments is fairly high. Gradually, there is a reduction in the prices of these systems due to availability of better technological options and they are becoming competitive to grid electricity. In this paper, an attempt has been made to calculate the cost of production of electricity from stand-alone, off-grid devices biomass gasifiers （both dual fuel and pure gas type） and compare with that of diesel generating sets by using the concept of LCC （life cycle costing） and Homer software. It is found that the cost of per unit electricity generation （kWh） has been always the lowest in comparison to diesel generating sets even if the price of biomass increases to some extent.
文摘Numerical simulation of complex systems and components by computers is a fundamental phase of any modern engineering activity. The traditional methods of simulation typically entail long, iterative processes which lead to large simulation times, often exceeding transient real time. Artificial neural networks （ANNs） may be advantageous in this context, the main advantage being the speed of computation, the capability of generalizing from the few examples, robustness to noisy and partially incomplete data and the capability of performing empirical input-output mapping without complete knowledge of underlying physics. In this paper, the simulation of steam generator is considered as an example to show the potentialities of this tool. The data required for training and testing the ANN is taken from the steam generator at Abott Power Plant, Champaign （USA）. The total number of samples is 9600 which are taken at a sampling time of three seconds. The performance of boiler （drum pressure, steam flow rate） has been verified and tested using ANN, under the changes in fuel flow rate, air flow rate and load disturbance. Using ANN, input-output mapping is done and it is observed that ANN allows a good reproduction of non-linear behaviors of inputs and outputs.
文摘Pulverized coal-fired(PCF) boilers were first and foremost intended to fire pulverized hard or brown coal. However, biomass co-firing has become a fairly common practice in the Polish power generation system and many existing boilers have been modernized to serve this purpose. This paper presents calculations of the coefficient of thermal efficiency of the boiler heating surfaces and of the time needed for complete reconstruction of deposits on the second-stage steam reheater(RHII) of an OP-380 boiler with the output of 380×10~3 kg/h. The boiler was equipped with a purpose-designed installation of direct feeding of biomass. The main co-fired fuels were wood and sunflower husk pellets. Intense formation of deposits on the steam reheater tubes and problems related to a reduction in the diameters of the tubes were identified during the power unit operation.
