高强度管道钢管表面应力腐蚀裂纹的研究

叙述了日本JFE钢研单位在实验室条件下采用不同防蚀电位、恒定负荷、变动应力、电化学方法等对API高强度管线钢钢管应力腐蚀裂纹的试验研究。通过X80与X65钢试验对比,得出:在人工海水的恒负荷试验中,X80和X65钢试件相同,都不发生裂纹;在人工海水和低pH值氯化物溶液的变动应力试验中,X80和X65钢裂纹发生的极限条件基本相同。

Preparation and curing kinetics of“bottlebrush-like structure”green bio-based ultra-low-temperature polyfarnesene nanocomposites

Based on the requirements of dual-carbon strategy and the major needs of sustainable development,it was of great significance to develop green and environmentally-friendly bio-based rubbers.However,it was difficult for existing rubber materials to simultaneously meet the requirements of low-temperature resistance and excellent dynamic performance,which greatly limited its application in special fields at low temperature.To solve this problem,the bio-based acyclic sesquiterpene compound,trans-β-farnesene was autonomously synthesized by bio-fermentation in our laboratory.

Growth kinetics of interfacial intermetallic compounds formed in SnPbInBiSb high entropy alloy soldered joints on Cu substrates

The growth behavior of the complex intermetallic compounds(IMCs)formed at the interface of Cu/SnPbInBiSb high entropy alloy solder joints was explored.The growth inhibition mechanism of the IMCs at the Cu/SnPbInBiSb solid−liquid reaction interface was revealed.The results showed that the growth rate of the complex IMCs obviously decreased at the Cu/SnPbInBiSb solid−liquid reaction interface.The maximum average thickness of IMCs only reached up to 1.66μm after reflowing at 200℃for 10 min.The mechanism for the slow growth of the complex IMCs was analyzed into three aspects.Firstly,the high entropy of the liquid SnPbInBiSb alloy reduced the growth rate of the complex IMCs.Secondly,the distorted lattice of complex IMCs restrained the diffusion of Cu atoms.Lastly,the higher activation energy(40.9 kJ/mol)of Cu/SnPbInBiSb solid−liquid interfacial reaction essentially impeded the growth of the complex IMCs.

节能减排的振动时效技术

2008年7月30日下午，由工业和信息化部中小企业司、国家发改委资源节约和环境保护司指导，中国中小企业信息网、中国资源综合利用协会主办，北京翔博科技有限责任公司承办“绿色制造-节能减排百城巡展”启动会在北京中国职工之家隆重启动。有关政府领导、协会领导、行业专家、中小企业代表和几十家京城媒体共100多人参加了启动会。

Dynamic globularization kinetics during hot working of TA15 titanium alloy with colony microstructure

The dynamic globularization kinetics of TA15（Ti-6Al-2Zr-1Mo-1V） titanium alloy with a colony α microstructure during deformation at temperature range of 860-940 ℃ and strain rate range of 0.01-10 s-1 was quantitatively studied through isothermal compression tests.It is found that the dynamic globularization kinetics and the kinetics rate of TA15 are sensitive to deformation parameters.The dynamic globularized fraction increases with increasing strain,temperature but decreasing strain rate.The variation of globularized fraction with strain approximately follows an Avrami type equation.Using the Avrami type equation,the initiation and completion strains for dynamic globularization of TA15 were predicted to be 0.34-0.59 and 3.40-6.80.The kinetics rate of dynamic globularization increases with strain at first,then decreases.The peak value of kinetics rate,which corresponds to 20%-33% globularization fraction,increases with increasing temperature and decreasing strain rate.

Hot deformation behavior of Al-Zn-Mg-Cu-Zr aluminum alloys during compression at elevated temperature

The hot compression tests of Al-Zn-Mg-Cu-Zr aluminum alloys （7056 alloy and 7150 alloy） were performed in a temperature range from 300 to 450 °C and at strain rate range from 0.01 to 10 s-1. The results show that the true stress-true strain curves exhibit a peak stress at a critical strain, then the flow stresses decrease monotonically until high strains, showing a dynamic flow softening. The peak stresses depend on the temperature compensated strain rate, which can be represented by the Zener-Hollomon parameter Z in the hyperbolic-sine equation with hot deformation activation energy of 244.64 kJ/mol for 7056 alloy and 229.75 kJ/mol for 7150 alloy, respectively, while the peak stresses for the former are lower than those for the latter under the similar compression condition. The deformed microstructures consist of a great amount of precipitates within subgrains in the elongated grains at high Z value and exhibit well formed subgrains in the recrystallized grains at low Z value. The smaller subgrains and greater density of fine precipitates in 7150 alloy are responsible for the high peak stresses because of the substructural strengthening and precipitating hardening compared with 7056 alloy.

Modeling of strain hardening and dynamic recrystallization of ZK60 magnesium alloy during hot deformation

The flow stress behavior of ZK60 alloy at elevated temperature was investigated. The strain hardening and dynamic recrystallization of the alloy were modeled by Kocks-Meching model and Avrami equation, respectively. A new constitutive equation during hot deformation was constructed to predict the flow stress considering the dynamic recrystallization. The results show that the flow stress curves predicted by the proposed equation have high correlation coefficients with the experimental data, which confirms that the developed model is accurate and effective to establish the flow stress equation of ZK60 magnesium alloy during hot deformation. Microstructure observation shows that dynamic recovery occurs in the initial stage of hot deformation. However, the microstructure turns to recrvstallization structure as the strain increases.

Arrhenius-type constitutive model and dynamic recrystallization behavior of V-5Cr-5Ti alloy during hot compression

To clarify the high temperature flow stress behavior and microstructures evolution of a V-5Cr-5Ti （mass fraction, %） alloy, the isothermal hot compression tests were conducted in the temperature range of 1423-1573 K with strain rates of 0.01, 0.1, and 1 s-1. The results show that the measured flow stress should be revised by friction and the calculated values of friction coefficient m are in the range of 0.45-0.56. Arrhenius-type constitutive equation was developed by regression analysis. The comparison between the experimental and predicted flow stress shows that the R~ and the average absolute relative error （AARE） are 0.948 and 5.44%, respectively. The measured apparent activation energy Qa is in the range of 540-890 kJ/mol. Both dis-continuous dynamic recrystallization （DDRX） and continuous dynamic recrystallization （CDRX） mechanisms are observed in the deformed alloy, but dynamic recovery （DRV） is the dominant softening mechanism up to a true strain of 1.5.

泡状金属控制气流噪声源的实验研究与分析

本文从理论分析与实验两个方面对泡状金属的降噪效果进行了研究,认为泡状金属所具有的三维连通微孔是一种较理想的降低气流噪声的材料.其降噪机理是利用微孔抑制喷射气流的高强噪声的产生,同时使难以消除的中、低频段噪声移向便于消除的高频段.

Constitutive modeling of hot deformation behavior of X20Cr13 martensitic stainless steel with strain effect

Hot deformation behavior ofX20Cr13 martensitic stainless steel was investigated by conducting hot compression tests on Gleeble-1500D thermo-mechanical simulator at the temperature ranging from 1173 to 1423 K and the strain rate ranging from 0.001 to 10 s^-1. The material constants of a and n, activation energy Q and A were calculated as a function of strain by a fifth-order polynomial fit. Constitutive models incorporating deformation temperature, strain rate and strain were developed to model the hot deformation behavior of X20Cr13 martensitic stainless steel based on the Arrhenius equation. The predictable efficiency of the developed constitutive models of X20Cr13 martensitic stainless steel was analyzed by correlation coefficient and average absolute relative error which are 0.996 and 3.22%, respectively.

Deformation behavior of Ti-5Al-2Sn-2Zr-4Mo-4Cr alloy with two initial microstructures during hot working

The effects of initial microstructure on the flow stress, strain rate sensitivity （m）, strain hardening exponent （n）, apparent activation energy （Q） for deformation of Ti-5Al-2Sn-2Zr-4Mo-4Cr alloy were investigated using isothermal compression tests. Results show that the alloy with Widmanst-tten alpha plates shows a higher peak stress and flow softening. Additionally, the alloy with equiaxed primary alpha exhibits an early yield drop at or above 810 ℃ and at strain rates of 0.1-5.0 s^-1. In the strain range of 0.5-0.7,m of the alloy with equiaxed primary alpha is found to be larger at 0.01 s^-1 and lower deformation temperatures. This phenomenon could be reasonably explained based on the microstructure evolution. The strain has a significant effect onn of the alloy with Widmanst-tten alpha plates, which is attributed to platelet bending/kinking and dynamic globularization ofα phase. In the strain range of 0.15-0.55,Q of the alloy with Widmanst-tten alpha plates is larger.

Effect of flow stress—strain relation on forming limit of 5754O aluminum alloy

A modified Swift type flow stress—strain relation was presented in order to describe the uniaxial tension test curve reasonably. The FLD-strain （forming limit diagram made up of limit strain） of 5754O aluminum alloy sheet was calculated based on the two flow stress—strain relations using Yld2000-2d yield function. By comparing the theoretical and experimental results, it is found that the calculated FLD-strain based on the modified Swift flow stress—strain relation can reasonably describe the experimental results. However, though the common Voce flow stress—strain relation can describe the deformation behavior during homogenous deformation phase accurately, the FLD-strain calculated based on it is obviously lower than the experimental result. It is concluded that the higher the hardening rate of sheet metal is, the higher the forming limit is. A method for determining the reasonable flow stress—strain relation is recommended for describing the material behavior during inhomogenous phase and the forming limit of sheet metal.

Tensile deformation behaviors of pure nickel fine wire with a few grains across diameter

Size effects on plastic deformation behaviors in uniaxial micro tension of pure nickel fine wires were investigated experimentally, including flow stress and inhomogeneous deformation behaviors. It is found that with the increase of grain size or the decrease of number of grains across the diameter, the flow stress decreases and inhomogeneous deformation degree increases. When there are less than 9.3 grains across the diameter, the flow stress decreases quickly with the increase of grain size. Then, the flow stress size effect in micro tension of fine wires is revealed by a proposed model by introducing the grain boundary size factor. These results also indicate that both the fracture strain and stress decrease with the increase of grain size. When there are less than 14.7 grains across the diameter, both the fracture strain and stress decrease quickly. This indicates that the inhomogeneous deformation degree in micro tension increases with the decrease of the number of grains across the diameter. The fracture topography tends to be more and more irregular with the decrease of the number of grains across the diameter. Then, the formation mechanism of irregular fracture topography was analyzed considering the inhomogeneous distribution of microstructure when there are a few grains across the diameter.

Microscopic damage and dynamic mechanical properties of rock under freeze-thaw environment

For understanding the rock microscopic damage and dynamic mechanical properties subjected to recurrent freeze-thaw cycles, experiments for five groups of homogeneous sandstone under different freeze-thaw cycles were conducted. After freezethaw, nuclear magnetic resonance(NMR) tests and impact loading tests were carried out, from which microscopic damage characteristics of sandstone and dynamic mechanical parameters were obtained. The results indicate that the porosity increases with the increase of cycle number, the rate of porosity growth descends at the beginning of freeze-thaw, yet accelerates after a certain number of cycles. The proportion of pores with different sizes changes dynamically and the multi-scale distribution of pores tends to develop on pore structure with the continuing impact of freeze-thaw and thawing. Dynamic compressive stress-strain curve of sandstone undergoing freeze-thaw can be divided into four phases, and the phase of compaction is inconspicuous compared with the static curve. Elastic modulus and dynamic peak intensity of sandstone gradually decrease with freeze-thaw cycles, while peak strain increases. The higher the porosity is, the more serious the degradation of dynamic intensity is. The porosity is of a polynomial relationship with the dynamic peak intensity.

Correlation of Cooperatively Localized Rearrangement on the ＂Fluidized Domain＂ of Polymers to Their Nonexponentially Viscoelastic Behaviors at Double Aging Processes （I）： A Set of Reduced Universal Equations on the Stress Relaxation Modulus and Creep Comp

Based on the structure of glass （or liquid） polymers consisting of α-domain, β-co-domain, and entanglement constituent chain networks, and the nonexponentially viscoelastic behavior, a “heterophase fluctuation” model was proposed. It was found that the dynamics of cooperative rearrangement on the “fluidized domain” has a great shear rate, domain size, and temperature dependences. When the shear rate, domain size, and temperature dependences were taken account into the cooperatively localized rearrangement on the fluidized domain by the degradation of primary α-domain and the reformation of secondary β-co-domain constituent chains. A new dynamic theory of cooperatively localized rearrangement on the fluidized domain constituent chains with different size and different network chain length during physical and mechanical aging was established. The total viscoelastic free en-ergy of deformation resulting from the change in conformations of α-domain, β-co-domain, crytallite, crosslinked, and trapped entanglement constituent chains during aging processes was calculated by the combining method of kinetics and statistical mechanics. The constitu- tive equations and reduced stress relaxation modulus and creep compliances for three types of polymers were also derived. Finally, two reduced universal equations on creep compliance and stress relaxation modulus with a non-linear and two nonexponential parameters α and β were theoretically derived from the dynamic theory and a statistically extended mode coupling theory for double aging effects of polymers was developed. Results show that the two reduced universal equations have the same form as Kohlraush-Williams-Watts （K-W-W） stretched exponential function. The nonlinearity and the nonexponentiality are, respectively, originated from the memory effects of nonthermal and thermal history. The correlation of nonlinearity, α and β to the aging time, aging temperature, and the mesomorphic structure of fluidized domains was also established.

Static and dynamic mechanical behaviour of ECO-RPC

Ecological reactive powder concrete (ECO-RPC) with small sized and differentvolume fraction steel fibers was prepared by substitution of ultra-fine industrial waste powder for50% to 60% cement by weight and replacement of ground fine quartz sand with natural fine aggregate.The effect of steel fiber volume fraction and curing ages on the static mechanical behaviour ofECO-RPC was studied. Using the split Hopkinson pressure bar technique, the dynamic mechanicalbehaviour of ECO-RPC was investigated under different strain rates. The results show that the staticmechanical behaviour of ECO-RPC increases with the increase of steel fiber volume fraction andcuring ages. The type of ECO-RPC with the substitution of 25% ultra-fine slag, 25% ultra-fine flyash and 10% silica fume is better than the others with compressive strength, flexural strength, andfracture energy more than 200 MPa, 60 MPa and 30 kJ/m^2, respectively. ECO-RPC has excellent strainrate stiffening effects under dynamic load. Its peak stress, peak strain and the area understrain-stress curve increase with the increase of strain rate. Its fracture pattern changes frombrittleness to toughness under high strain rates.

Constitutive modeling for dynamic recrystallization kinetics of Mg-4Zn-2Al-2Sn alloy

In order to have a better understanding of the hot deformation behavior of the as-solution-treated Mg-4 Zn-2 Sn-2 Al（ZAT422） alloy, a series of compression experiments with a height reduction of 60% were performed in the temperature range of 498-648 K and the strain rate range of 0.01-5 s～（-1） on a Gleeble 3800 thermo-mechanical simulator. Based on the regression analysis by Arrhenius type equation and Avrami type equation of flow behavior, the activation energy of deformation of ZAT422 alloy was determined as 155.652 k J/mol, and the constitutive equations for flow behavior and the dynamic recrystallization（DRX） kinetic model of ZAT422 alloy were established. Microstructure observation shows that when the temperature is as low as 498 K, the DRX is not completed as the true strain reaches 0.9163. However, with the temperature increasing to 648 K, the lower strain rate is more likely to result in some grains＇ abnormal growth.

Flow behavior and microstructure evolution of 6A82 aluminium alloy with high copper content during hot compression deformation at elevated temperatures

The flow behavior and microstructure evolution of 6A82 aluminum alloy (Al?Mg?Si?Cu) with high copper content were studied on a Gleeble?1500 system by isothermal hot compression test in the temperature range from 320 to 530 °C and the strain rate range from 0.001 to 10 s?1. The results reveal that the flow stress of the alloy exhibits a continuous flow softening behavior at low temperatures of 320?390 °C, whereas it reaches steady state at high temperatures (≥460°C), which are influenced greatly by the Zener?Hollomon parameter (Z) in the hyperbolic sine with the hot deformation activation energy of 325.12 kJ/mol. Microstructure characterizations show that prominent dynamic recrystallization and coarsening of dynamic precipitation may be responsible for the continuous flow softening behavior. Due to deformation heating at high strain rates (≥1 s?1), dynamic recrystallization is more prominent in the specimen deformed at 530 °C and 10 s?1 than in the specimen deformed at 460 °C and 0.1 s?1 even though they have very close lnZ values.

Hot deformation behavior and processing maps of as-cast Mg-8Zn-1Al-0.5Cu-0.5Mn alloy

The hot deformation behavior of as-cast Mg-8Zn-1Al-0.5Cu-0.5Mn alloy was studied by hot compression tests at temperatures of 200-350 °C and strain rates of 0.001-1 s-1.The results show that the flow stress increases significantly with increasing strain rate,and decreases as the temperature increases.The flow stress model based on the regression analysis was developed to predict the flow behavior of Mg-8Zn-1Al-0.5Cu-0.5Mn alloy during the hot compression,and the model shows a good agreement with experimental results.Meanwhile,the processing maps were established according to the dynamic materials model.The processing maps show that the increase of strain enlarges the instability domains,and the alloy shows good hot workability at high temperatures and low strain rates.