The elastic prestressed ultrasonic peen forming(UPF)was adopted in order to solve problems of insufficient bending deformation and large spherical deformation of plate during free UPF.The theoretical analysis of prest...The elastic prestressed ultrasonic peen forming(UPF)was adopted in order to solve problems of insufficient bending deformation and large spherical deformation of plate during free UPF.The theoretical analysis of prestressed UPF and the influence of elastic prebending moment on deformation were analyzed.Spherical deformation coefficient was defined to quantificationally describe the spherical deformation.Experiments were conducted to compare the differences between free UPF and prestressed UPF processes and the effects of processing parameters on bending curvature and spherical deformation coefficient were studied.The results show that peening trajectory in chordwise direction is beneficial to enlarging spanwise bending deformation and decreasing spherical deformation coefficient.Large prebending curvature is helpful to increase spanwise bending deformation and decrease chordwise deformation,thereby obviously decreasing spherical deformation coefficient.Large spanwise deformation can be obtained under large firing pin velocity,small plate thickness and small offset distance.Large firing pin velocity plays a positive role in decreasing spherical deformation,while plate thickness and offset distance have little effect on it.Above all,prebending curvature and peening trajectory are the most important factors during prestressed UPF process.This study provides guidance for parameters optimization of prestressed UPF for wing plate with large thickness.展开更多
To investigate the spring-back behavior of dual-phase （DP） steel, V-shape spring-back experiments with different bending angles, relative bending radii and blank holding forces were carried out in this paper. It is ...To investigate the spring-back behavior of dual-phase （DP） steel, V-shape spring-back experiments with different bending angles, relative bending radii and blank holding forces were carried out in this paper. It is concluded that with the increase of V-shape angle or blank holding force, the spring-back of DP steel sheets decreases; while raising fiIlet radius of punch, which has the most apparent effects on spring-back, advances spring-back angle. Among DP590, DP780 and DP980, higher strength yields more notable spring-back due to larger elastic deformation. The difference of spring-back among these materials is relevant with the microstructure and mechanical properties. The total elastic deformation approximately equals the ratio of the strength corresponding to the applied load to the modulus of elasticity.展开更多
As to probe the factors affecting the roughness and surface properties of work piece in mirco-cutting machining process, according to the principle of energy balance, using the method of experiments combining with the...As to probe the factors affecting the roughness and surface properties of work piece in mirco-cutting machining process, according to the principle of energy balance, using the method of experiments combining with theoretical analysis, this paper investigates the effect of cutting edge radius on the unit cutting force, the cutting component forces ratio Fy/Fz, as well as the roughness and surface properties of the work-piece. Experimental results show that the value of tool cutting edge arc ρ has a significant impact on elastic-plastic deformation of the cutting area, and its influence on the surface quality of processing and precision is greater than common cutting. The method of calculating the theoretical limits of the diamond tool cutting edge radius is feasible. The value of 0.0001 μm has some guiding significance for the developement of suitable cutting thickness to ensure the normal cutting.展开更多
基金Project(51705248) supported by the National Natural Science Foundation of ChinaProject(BK20170785) supported by the Natural Science Foundation of Jiangsu Province,China+2 种基金Project(BE2016179) supported by the Science and Technology Planning Project of Jiangsu Province,ChinaProject(Kfkt2017-08) supported by the Open Research Fund of State Key Laboratory for High Performance Complex Manufacturing,Central South University,ChinaProject(90YAH17038) supported by the Scientific Research Staring Foundation for Talent Introduction of Nanjing University of Aeronautics and Astronautics,China
文摘The elastic prestressed ultrasonic peen forming(UPF)was adopted in order to solve problems of insufficient bending deformation and large spherical deformation of plate during free UPF.The theoretical analysis of prestressed UPF and the influence of elastic prebending moment on deformation were analyzed.Spherical deformation coefficient was defined to quantificationally describe the spherical deformation.Experiments were conducted to compare the differences between free UPF and prestressed UPF processes and the effects of processing parameters on bending curvature and spherical deformation coefficient were studied.The results show that peening trajectory in chordwise direction is beneficial to enlarging spanwise bending deformation and decreasing spherical deformation coefficient.Large prebending curvature is helpful to increase spanwise bending deformation and decrease chordwise deformation,thereby obviously decreasing spherical deformation coefficient.Large spanwise deformation can be obtained under large firing pin velocity,small plate thickness and small offset distance.Large firing pin velocity plays a positive role in decreasing spherical deformation,while plate thickness and offset distance have little effect on it.Above all,prebending curvature and peening trajectory are the most important factors during prestressed UPF process.This study provides guidance for parameters optimization of prestressed UPF for wing plate with large thickness.
文摘To investigate the spring-back behavior of dual-phase （DP） steel, V-shape spring-back experiments with different bending angles, relative bending radii and blank holding forces were carried out in this paper. It is concluded that with the increase of V-shape angle or blank holding force, the spring-back of DP steel sheets decreases; while raising fiIlet radius of punch, which has the most apparent effects on spring-back, advances spring-back angle. Among DP590, DP780 and DP980, higher strength yields more notable spring-back due to larger elastic deformation. The difference of spring-back among these materials is relevant with the microstructure and mechanical properties. The total elastic deformation approximately equals the ratio of the strength corresponding to the applied load to the modulus of elasticity.
文摘As to probe the factors affecting the roughness and surface properties of work piece in mirco-cutting machining process, according to the principle of energy balance, using the method of experiments combining with theoretical analysis, this paper investigates the effect of cutting edge radius on the unit cutting force, the cutting component forces ratio Fy/Fz, as well as the roughness and surface properties of the work-piece. Experimental results show that the value of tool cutting edge arc ρ has a significant impact on elastic-plastic deformation of the cutting area, and its influence on the surface quality of processing and precision is greater than common cutting. The method of calculating the theoretical limits of the diamond tool cutting edge radius is feasible. The value of 0.0001 μm has some guiding significance for the developement of suitable cutting thickness to ensure the normal cutting.
