设备密封结合面微变形处理方法的应用

设备的密封结合表面会随着运行时间增加产生一定量的微变形,这种微变形导致了设备一定程度的泄露,该文分析了设备密封结合表面的原因,接着根据变形的程度和间隙的大小,综合运用直接刮削、刷涂、喷涂、补焊和补偿余量等多种技术手段,进行了综合考虑,实现了以最小的成本和最短的时间获得最大的效益,处理紧急情况下设备运行的隐患,彻底对设备密封结合表面的问题进行了解决,这使得设备在高效、稳定、连续运行的基础上创造更大的经济效益。

利用全息摄影测量结合面变形

机器是由若干构件和结合部组成的,确定结合面变形对分析机器性能和提高设计质量都是十分重要的。笔者已在有关文献中研究了通过理论解析确定结合面变形的方法。为了考核这种解析方法的正确性,本文利用全息摄影测量出构件和结合面的综合变形,再用解析计算的方法求出构件的变形,然后将结合面的变形从综合变形中分离出来,从而间接地测出结合面变形,并将测量值与解析值进行了对比。

基于结合面变形的装配误差建模研究

机械产品装配精度与装配误差源和误差传递规律相关。论文研究了装配结合面变形影响下零部件的建模方法,并建立了误差模型。通过分析两零部件粗糙表面结合处的相互作用,得出结合面变形特性。通过坐标变换和位姿描述,构建了零部件在结合面变形下的误差模型。此外,分析了零部件的误差传递路径,建立了误差累积传递模型并进行了计算。

浅析“中体西用”思想在近代思想史上的作用和影响

"中体西用"是"中学为体,西学为用"的节略语,主张在坚守中国政治制度和封建纲常名教不变的前提下,引进西方先进的科学技术以维护封建政权的稳固,达到救亡图存,富国强兵的目的。"中体西用"思想,改变了中国固有的文化结构,对于西方文化的输入发挥了重要的作用。"中体西用"的思想用割裂的"体"、"用"来建构文化模式是不科学的,是在中西两种截然不同文化的碰撞矛盾中产生的一种变形结合,其结果必然阻碍中国近代文化的健康发展。

添加铜对钢/铝板组织和性能的影响

试验采用两道次热轧法制备钢/铜/铝复合板,研究了轧制温度、保温时间和压下量对板材力学性能的影响规律。结果表明,低温长时间有利于板材性能提高,低温短时间或高温长时间都不利于板材结合,使性能下降。钢/铜/铝板的变形结合性能随压下量的增大先逐渐增大后减小,当压下量为85%时,结合强度近50 MPa,弯曲循环性能最佳,达35次界面不开裂。试验得出最佳的轧制工艺为:一道次300℃保温30min、40%压下量轧制,二道次550℃保温15min、85%压下量轧制。同时,采用SEM观察到钢/铜/铝板在热轧后界面上产生连续的中间层化合物分别是Al2Cu、Al4Cu9和Cu,这些化合物与基体结合紧密,有利于提高变形结合性能。

Microstructural evolution of 2026 aluminum alloy during hot compression and subsequent heat treatment

2026 aluminum alloy was compressed in a temperature range of 300-450 ℃ and strain rate range of 0.01-10 s^-1. The correlation between compression conditions and microstructural evolution after solution and aging heat treatment was investigated. It is found that the recrystallization and precipitation behavior after heat treatment are associated with the temperature compensated strain rate Z value during hot deformation. Under low Z parameter condition, a small quantity of free recrystallized grains are formed, and the well formed subgrains with clean high-angle boundaries and coarse precipitates seem to be remained during heat treatment. Under high Z parameter condition, a large number of fine equiaxed recrystallized grains are produced, and a high dislocation density with poorly developed cellularity and considerable fine dynamic precipitates are replaced by the well formed subgrains and relatively coarse precipitates after heat treatment. The average recrystallized grain size after heat treatment decreases with increasing Z value and a quantitative relation between the average grain size and the Z value is obtained.

Bonding properties of interface in Fe/Al clad tube prepared by explosive welding

A Fe/Al clad tube was prepared by explosive welding.Then the bonding characteristic of the interface was investigated by compression,flattening and compression-shear test.The test results exhibit that the clad tubes possessing good bonding interface have higher shear strength than that of pure aluminum and can bear both axial and radial deformation.The original interface between aluminum layer and ferrite layer was observed by scanning electron microscopy（SEM）.The results show that the clad tubes with good bonding properties possess the interface in wave and straight shape.The Fe/Al clad tube was used to manufacture the T-shape by hydro-bulging.It is found that the good-bonding interface of the Fe/Al clad tube plays a dominant role in the formation of the T-shape.

Investigation on sintering and deformation strengthening of Mo-Cu alloy

Mo-Swt%Cu nanocomposite powders were fabricated by mechanical alloying, and full density alloy was obtained via liquid-phase sintering and post-treatment process. The microstructure of Mo-8wt%Cu alloy was investigated by scanning elec-tron microscope （SEM） , and the effects of process parameters on relative density, tensile strength and elongation were stud-ied. The results indicate that the relative density of Mo-Cu alloy is 98. 6% after sintering at 1 250℃ for 30 min, and its micro-structure is composite network The full density of Mo-Cu alloy can be obtained when specimens are treated through deforma-tion strengthening process of rotating forging and hydrostatic extrusion The tensile strength and elongation rate are 576 MPa and 5. 8% ,respectively, when hydrostatic extrusion deformation degree is 40%.

Influence of deformation passes on interface of SiC_p/Al composites consolidated by equal channel angular pressing and torsion

Powder mixture of pure Al and oxidized Si C was consolidated into 10%（mass fraction） Si Cp/Al composites at 250 °C by equal channel angular pressing and torsion（ECAP-T）. The valence states of Si for Si C particulates and Al for the as-consolidated composites were detected by X-ray photoelectron spectroscopy（XPS）. The interfacial bondings of the composites were characterized by scanning electron microscopy（SEM）. The elements at the interface were linearly scanned by energy dispersive spectroscopy（EDS） and the EDS mappings of Si and Al were also obtained. The values of the nanohardness at different positions within 2 μm from the boundary of Si C particulate were measured. The results show that after ECAP-T, interfacial reaction which inhibits injurious interfacial phase occurs between Al and the oxide layer of Si C, and the element interdiffusion which can enhance interfacial bonding exists between Al and Si C. As ECAP-T passes increase, the reaction degree is intensified and the element interdiffusion layer is thickened, leading to the more smooth transition of the hardness from Si C to Al.

Hot deformation and processing map of GH3535 superalloy

The hot deformation behavior of GH3535 superalloy was investigated by hot compression tests in the temperature range of 1000-1200 °C and strain rate range of 0.01-50 s-1. The activation energy is about 356.3 k J/mol, and the flow curves and processing map were developed on the basis of experimental data. The processing map exhibits a stable domain which occurs in the strain rate range of 0.01-1 s-1 at all the temperatures and a instable domain which occurs in the strain rate range of 1-50 s-1. Microstructural observations reveal that the full dynamic recrystallization（DRX） occurs in the conditions of（1150 °C, 0.01 s-1）,（1200 °C, 0.01 s-1） and（1200 °C, 0.1 s-1） with different grain sizes and undissolved carbides. The flow localization and cracks occur in the regime of flow instability.

Microstructure evolution and optimum parameters analysis for hot working of new type Mg-8Sn-2Zn-0.5Cu alloy

The hot deformation behavior of as-solutionized Mg 8Sn 2Zn 0.5Cu(TZC820)alloy was investigated experimentally and numerically via isothermal compression tests at 250400℃and strain rate range of 0.013 s 1 on a Gleeble 1500D thermomechanical simulator.Results show that the deformation temperature and strain rate signi cantly affected ow stress and material constants.In addition,the strain-compensated constitutive relationship was established on the basis of true stress strain curves.The main deformation mechanism for this alloy was the dynamic recrystallization(DRX),and the DRX degree was effectively enhanced with an increase in deformation temperature and a decrease in strain rate.Moreover,the cellular automaton method was used to simulate the microstructure evolution during hot compression.In addition,the processing maps were established,and the optimum deformation parameters for the as-solutionized TZC820 alloy are at 370400℃and 0.01 s 1,and at 320360℃and 13 s 1.

Simulation of dynamic recrystallization for aluminium alloy 7050 using cellular automaton

The prediction of microstructure evolution plays an important role in the design of forging process. In the present work, the cellular automaton (CA) program was developed to simulate the process of dynamic recrystallization (DRX) for aluminium alloy 7050. The material constants in CA models, including dislocation density, nucleation rate and grain growth, were determined by the isothermal compress tests on Gleeble 1500 machine. The model of dislocation density was obtained by linear regression method based on the experimental results. The influences of the deformation parameters on the percentage of DRX and the mean grain size for aluminium alloy 7050 were investigated in details by means of CA simulation. The simulation results show that, as temperature increases from 350 to 450 ℃ at a strain rate of 0.01 s?1, the percentage of DRX also increases greatly and the mean grain size decreases from 50 to 39.3 μm. The mean size of the recrystallied grains (R-grains) mainly depends on the Zener-Hollomon parameter. To obtain fine grain, the desired deformation temperature is determined from 400 to 450 ℃.

Effect of rolling reduction on deformation mechanism and twinning behavior of WE43 magnesium alloy

The effect of rolling reduction of the last pass on the dislocation slip and twinning behavior during direct hot rolling of a cast WE43 magnesium alloy at 480℃ was investigated.The results showed that prismatic<á>slip was always the main deformation mode during rolling at 480℃.In addition,the activated twinning type was associated with rolling reduction.The{1012}extension twinning was activated at a slight rolling reduction(2%),while{1011}compression twinning and{1011}−{1012}double twinning were activated at larger rolling reduction(12%and 20%).Schmid factor calculation showed that the activation of{1012}extension twin variants followed the Schmid Law,whereas the activation of{1011}compression twin variants did not follow it.Even if the rolling reduction reached 20%,almost no dynamic recrystallization(DRX)grains were found,presumably because the amount of deformation required for DRX to occur was not reached.

Excision of a large abdominal wall lipoma improved bowel passage in a Proteus syndrome patient

Proteus syndrome is an extremely rare congenital disorder that produces multifocal overgrowth of tissue. This report presents a surgical case of a large lipoma in the abdominal wall of a patient with Proteus syndrome. She was diagnosed with Proteus syndrome based on certain diagnostic criteria. The neoplasm increased in size gradually, producing hemihypertrophy of her left lower extremity and trunk, and spread to her retroperitoneum and her left abdominal wall. She experienced gradually progressive constipation, nausea, vomiting, and abdominal pain. Computed tomography （CT） of the abdomen demonstrated a large mass in the subcutaneous adipose tissue of the left lower abdominal wall which measured 12 cm×8 cm×6 cm in diameter and encased the left colon. This mass in the abdominal wall was excised. The weight of the excised mass was 1550 g. The histopathological diagnosis of this mass was lipoma. After surgery, the encasement of the left colon was improved, and the patient was able to move her bowels twice per day. The excision of the large lipoma in the abdominal wall contributed to the improved bowel passage in this patient with Proteus syndrome.

Static recrystallization behavior of hot-deformed magnesium alloy AZ31 during isothermal annealing

The static recrystallization of hot-deformed magnesium alloy AZ31 during isothermal annealing was studied at temperature of 503 K by optical and SEM/EBSD metallographic observation.The grain size change during isothermal annealing is categorized into three regions,i.e.an incubation period for grain growth,rapid grain coarsening,and normal grain growth.The number of fine grains per unit area,however,decreases remarkably even in incubation period.This leads to grain coarsening taking place continuously in the whole period of annealing.In contrast,the deformation texture scarcely changes even after full annealing at high temperatures.It is concluded that the annealing processes operating in hot-deformed magnesium alloy with continuous dynamic recrystallized grain structures can be mainly controlled by grain coarsening without texture change,that is,continuous static recrystallization.

Microstructure evolution and deformation behavior of as-cast NiTi shape memory alloy under compression

The as-cast ingot of equiatomic nickel-titanium shape memory alloy （SMA） was prepared via vacuum consumable arc melting. Differential scanning calorimetry （DSC）, X-ray diffraction （XRD） analysis, energy dispersive X-ray （EDX） measurement and microanalysis were adopted in order to understand the microstructure evolution and deformation behavior of the as-cast NiTi SMA under compression at various strain rates and temperatures. The microstructures of as-cast NiTi SMA composed of dendritic grains and equiaxed grains are inhomogeneous and show segregation. The as-cast NiTi SMA consists of B19′ martensite, B2 austenite and Ti2Ni phase simultaneously at room temperature. The as-cast NiTi SMA is sensitive to strain rate under compression at high temperature, at which NiTi SMA is characterized by dynamic recrystallization at strain rates of 0.1 and 0.01 s-1, but by dynamic recovery at strain rate of 0.001s-1. The strain rates have little influence on the true stress—strain curves as well as microstructure of NiTi SMA at room temperature and -100 °C.

High-pressure torsion deformation process of bronze/niobium composite

The deformation process in the material volume under high-pressure torsion(HPT)was studied.As a model object for the observation of deformation process,we used a composite comprising a bronze matrix and niobium filaments.The arrangements of the niobium filaments in the bronze matrix and their size have regular geometry.This allows us to monitor and measure the displacement of the niobium filaments in the sample volume,which results from HTP.The bronze/niobium composite samples were subjected to HPT at room temperature and 6 GPa,and the number of revolutions N=1/4,1/2,1,2,3 and 5.It was shown that HPT with revolution number of 1 leads to the 360° rotation of entire sample volume without sample slippage.Similar deformational behavior during HPT can be expected for high-ductility metallic materials.The increase in the number of revolutions more than 2 leads to twisting the niobium filaments in the sample volume and the formation of 'vortex' multilayer structure.The mechanisms for the formation of such structures were discussed.

Cellular automaton simulation of dynamic recrystallization behavior in V-10Cr-5Ti alloy under hot deformation conditions

The deformation behavior of V-10Cr-5Ti alloy was studied on the Gleeble-1500 thermomechanical simulator at the temperatures of 950-1350℃, and the strain rates of 0.01-10 s^-1. Based on the Arrhenius model, dislocation density model, nucleation model and grain growth model, a numerical cellular automaton (CA) model coupling simulation of hot deformation is established to simulate and characterize the microstructural evolution during DRX. The results show that the flow stress is fairly sensitive to the strain rate and deformation temperature. The error between the predicted stress by the Arrhenius model and the actual measured value is less than 8%. The initial average grain size calculated by the CA model is 86.25 μm, which is close to the experimental result (85.63 μm). The simulations show that the effect of initial grain size on the dynamic recrystallization microstructure evolution is not significant, while increasing the strain rate or reducing the temperature can refine the recrystallized grains.

Effects of rheoforming on microstructures and mechanical properties of 7075 wrought aluminum alloy

It is economically advantageous to cast wrought aluminum alloys directly into near-net-shape components.The objective of the present work is to take advantage of the rheoforming with 7075 alloy to improve the competitiveness of this emerging technology in the manufacture of wrought aluminum alloy.High quality semi-solid slurry was produced,in which primary α(Al) presents in diameter of 62 μm and shape factor of 0.78 and features no eutectics entrapped.Higher forming pressure results in small grain size,improved shape factor and higher density.Especially,rheoforming can effectively reduce the occurrence of hot tearing.The average yield strength and elongation of the rheoformed samples in the T6 condition are 483 MPa and 8%,respectively.

Hot deformation behavior and microstructure evolution of TC4 titanium alloy

The hot deformation behavior of Ti-6Al-4V （TC4） titanium alloy was investigated in the temperature range from 650℃ to 950℃ with the strain rate ranging from 7.7×10^-4 s^-1 to 7.7×10^-2 s^-1. The hot tension test results indicate that the flow stress decreases with increasing the deformation temperature and increases with increasing the strain rate. XRD analysis result reveals that only deformation temperature affects the phase constitution. The microstructure evolution under different deformation conditions was characterized by TEM observation. For the deformation of TC4 alloy, the work-hardening is dominant at low temperature, while the dynamic recovery and dynamic re-crystallization assisted softening is dominant at high temperature.