For contact dominated numerical control(NC) bending process of tube, the effect of friction on bending deformation behaviors should be focused on to achieve precision bending forming. A three dimensional(3D) elastic-p...For contact dominated numerical control(NC) bending process of tube, the effect of friction on bending deformation behaviors should be focused on to achieve precision bending forming. A three dimensional(3D) elastic-plastic finite element(FE) model of NC bending process was established under ABAQUS/Explicit platform, and its reliability was validated by the experiment. Then, numerical study on bending deformation behaviors under different frictions between tube and various dies was explored from multiple aspects such as wrinkling, wall thickness change and cross section deformation. The results show that the large friction of wiper die-tube reduces the wrinkling wave ratio η and cross section deformation degree ΔD and increases the wall thinning degree Δt. The large friction of mandrel-tube causes large η, Δt and ΔD, and the onset of wrinkling near clamp die. The large friction of pressure die-tube reduces Δt and ΔD, and the friction on this interface has little effect on η. The large friction of bending die-tube reduces η and ΔD, and the friction on this interface has little effect on Δt. The reasonable friction coefficients on wiper die-tube, mandrel-tube, pressure die-tube and bending die-tube of 21-6-9(0Cr21Ni6Mn9N) stainless steel tube in NC bending are 0.05-0.15, 0.05-0.15, 0.25-0.35 and 0.25-0.35, respectively. The results can provide a guideline for applying the friction conditions to establish the robust bending environment for stable and precise bending deformation of tube bending.展开更多
The paper reports the effects of surface fractal structures on the rheological behavior and combustion kinetics of raw brown coal and three modified coal water slurries （CWSs）. The results show that the fractal stru...The paper reports the effects of surface fractal structures on the rheological behavior and combustion kinetics of raw brown coal and three modified coal water slurries （CWSs）. The results show that the fractal structures and physicochemical properties of samples are dependent on various modification processes. The apparent viscosities of the coal water slurries increase with increasing surface fractal dimensions （D）, especially with decreasing shear rates. Fur- thermore, it has been proved that the ignition temperatures and apparent activation energies of modified CWSs are lower than that of raw coal water slurry. Compared with the traditional qualitative analysis of the effect of pore structures on CWSs properties, D can more efficiently indicate the quantificational effect of pore structures on the rheological behavior and combustion kinetics of CWSs.展开更多
Hot-compression of aluminum alloy 5182 was carried out on a Gleeble- 1500 thermo-simulator at deformation temperature ranging from 350 ℃ to 500 ℃ and at strain rate from 0.01 s^-1 to 10 s^-1 with strain range from 0...Hot-compression of aluminum alloy 5182 was carried out on a Gleeble- 1500 thermo-simulator at deformation temperature ranging from 350 ℃ to 500 ℃ and at strain rate from 0.01 s^-1 to 10 s^-1 with strain range from 0.7 to 1.9. The microstructures and macro-textures evolution under different conditions were investigated by polarized optical microscopy and X-ray diffraction analysis, respectively. The basic trend is that the hot-compression stress increases with the decrease of temperature and increase of strain rate, which is revealed and elucidated in terms of Zener-Hollomon parameter in the hyperbolic sine equation with the hot-deformation activation energy of 143.5 kJ/mol. An empirical constitutive equation is proposed to predict the hot-deformation behavior under different conditions. As deformation temperature increases up to 400 ℃, at strain rate over 1 s^-1, dynamic recrystallization （DRX） occurs. Cube orientation { 100} （001） is detected in the recrystallized sample after hot-compression.展开更多
Discontinuous deformation analysis （DDA） method, proposed firstly by Shi [1] in 1988, is a novel numerical approach to simulate the discontinuous deformation behaviors of blocky rock structures. In DDA, the domain o...Discontinuous deformation analysis （DDA） method, proposed firstly by Shi [1] in 1988, is a novel numerical approach to simulate the discontinuous deformation behaviors of blocky rock structures. In DDA, the domain of interest is represented as an assemblage of discrete blocks and the joints are treated as interfaces between blocks. The governing equations of DDA are derived from Newton’s Second Law of Motion and the Principle of Minimum Potential Energy.展开更多
基金Project(51164030)supported by the National Natural Science Foundation of China
文摘For contact dominated numerical control(NC) bending process of tube, the effect of friction on bending deformation behaviors should be focused on to achieve precision bending forming. A three dimensional(3D) elastic-plastic finite element(FE) model of NC bending process was established under ABAQUS/Explicit platform, and its reliability was validated by the experiment. Then, numerical study on bending deformation behaviors under different frictions between tube and various dies was explored from multiple aspects such as wrinkling, wall thickness change and cross section deformation. The results show that the large friction of wiper die-tube reduces the wrinkling wave ratio η and cross section deformation degree ΔD and increases the wall thinning degree Δt. The large friction of mandrel-tube causes large η, Δt and ΔD, and the onset of wrinkling near clamp die. The large friction of pressure die-tube reduces Δt and ΔD, and the friction on this interface has little effect on η. The large friction of bending die-tube reduces η and ΔD, and the friction on this interface has little effect on Δt. The reasonable friction coefficients on wiper die-tube, mandrel-tube, pressure die-tube and bending die-tube of 21-6-9(0Cr21Ni6Mn9N) stainless steel tube in NC bending are 0.05-0.15, 0.05-0.15, 0.25-0.35 and 0.25-0.35, respectively. The results can provide a guideline for applying the friction conditions to establish the robust bending environment for stable and precise bending deformation of tube bending.
文摘The paper reports the effects of surface fractal structures on the rheological behavior and combustion kinetics of raw brown coal and three modified coal water slurries （CWSs）. The results show that the fractal structures and physicochemical properties of samples are dependent on various modification processes. The apparent viscosities of the coal water slurries increase with increasing surface fractal dimensions （D）, especially with decreasing shear rates. Fur- thermore, it has been proved that the ignition temperatures and apparent activation energies of modified CWSs are lower than that of raw coal water slurry. Compared with the traditional qualitative analysis of the effect of pore structures on CWSs properties, D can more efficiently indicate the quantificational effect of pore structures on the rheological behavior and combustion kinetics of CWSs.
基金Project(50905188) supported by the National Natural Science FoundationProject(2012CB619500) supported by Key Basic Research Program of China
文摘Hot-compression of aluminum alloy 5182 was carried out on a Gleeble- 1500 thermo-simulator at deformation temperature ranging from 350 ℃ to 500 ℃ and at strain rate from 0.01 s^-1 to 10 s^-1 with strain range from 0.7 to 1.9. The microstructures and macro-textures evolution under different conditions were investigated by polarized optical microscopy and X-ray diffraction analysis, respectively. The basic trend is that the hot-compression stress increases with the decrease of temperature and increase of strain rate, which is revealed and elucidated in terms of Zener-Hollomon parameter in the hyperbolic sine equation with the hot-deformation activation energy of 143.5 kJ/mol. An empirical constitutive equation is proposed to predict the hot-deformation behavior under different conditions. As deformation temperature increases up to 400 ℃, at strain rate over 1 s^-1, dynamic recrystallization （DRX） occurs. Cube orientation { 100} （001） is detected in the recrystallized sample after hot-compression.
文摘Discontinuous deformation analysis （DDA） method, proposed firstly by Shi [1] in 1988, is a novel numerical approach to simulate the discontinuous deformation behaviors of blocky rock structures. In DDA, the domain of interest is represented as an assemblage of discrete blocks and the joints are treated as interfaces between blocks. The governing equations of DDA are derived from Newton’s Second Law of Motion and the Principle of Minimum Potential Energy.
