可控编程自动控制系统在莱芜选矿厂的应用

可控编程自动化控制系统以其稳定可靠、抗干扰能力强、使用方便、便于维护的优势,在莱芜矿业公司选矿厂实现了整个工艺流程的集中控制和连续控制。针对选矿厂工艺流程的特点,选用S7-300和S7-400分别控制破碎和选矿系统。改善了工作环境,降低了工人劳动强度。

自动监控系统在油气集输站的配套应用

在油气集输的过程中,对于控制系统有着很重要的要求。在改变了以往人工操作的模式,现有的智能化操作平台可以在集散系统中利用人机交换的模式对输送系统起到关键的控制。在利用可控式操作系统中,对于数据进行采集,并经过数据的处理后得到油气采集的安全信息,这套操作系统不仅能起到系统监控的作用,还能用于系统故障分析和处理的效果。在本文中,详细的介绍了油气集输站中的监控系统,对于系统中的不足之处提出相应的解决办法,更好更加合理的解决油气输送的的问题,提高了输送的安全性和高效性。

PLC应用于喷泉控制系统的方案设计

采用PLC与计算机组成的喷泉控制系统,充分利用PLC的通信功能和编程特点,实现上位机与下位机之间的通信和控制,由远程计算机与PLC之间进行通信,通过PLC实现对喷泉各种水型和灯光的快速控制;另一方面,利用PLC的自诊断功能,可实现喷泉控制系统的故障诊断,不但缩短了维修时间,而且提高了控制系统的稳定性。

New digital drive phase control for improving bias stability of silicon MEMS gyroscope

In order to improve the bias stability of the micro-electro mechanical system（MEMS） gyroscope and reduce the impact on the bias from environmental temperature,a digital signal processing method is described for improving the accuracy of the drive phase in the gyroscope drive mode.Through the principle of bias signal generation,it can be concluded that the deviation of the drive phase is the main factor affecting the bias stability.To fulfill the purpose of precise drive phase control,a digital signal processing circuit based on the field-programmable gate array（FPGA） with the phase-lock closed-loop control method is described and a demodulation method for phase error suppression is given.Compared with the analog circuit,the bias drift is largely reduced in the new digital circuit and the bias stability is improved from 60 to 19 °/h.The new digital control method can greatly increase the drive phase accuracy,and thus improve the bias stability.

基于EPLD技术的多路视频监视系统

应用ALTER公司生产的MAX9000S系列的EPLD器件EPM9560-40设计开发了一个多路视频监视系统，由于应用EPLD技术，该系统集成度高，结构小巧，可以在一台监示器上显示多路视频，所以具有较高的实用价值。

Design of PLC control system of RTG spreader in Qingdao Port Container Terminal

The control method of rubber tyre gantry （RTG） spreader in Qingdao Port Container Terminal is logic board control,which has many shortcomings such as expensive spare parts and high faults.This paper designs a new control system using programmable logic controller （PLC） centralized control to replace the original logic board control.The new system mainly contains complete ELME spreader control scheme design,hardware selection and PLC control program development.Its field application shows that the system has characteristics of high efficiency,low running cost,easy maintenance.

倾斜井巷全自动跑车防护装置的设计及应用

目前煤矿井下使用的安全门,存在掉道跑车及捆绑原因导致物件下滑跑车而无法动作的缺点。文章阐述了PLC可控编程器在倾斜井巷常开式安全门中的应用技术,有效防止斜巷跑车事故的发生。

PLC-Oriented Access Point Location Planning Algorithm in Smart-Grid Communication Networks

In this study, we investigate the optimal location of access points （APs） to connect end nodes with a service provider through power-line communication in smartgrid communication networks. APs are the gateways of power-distribution communication networks, connecting users to control centers. Hence, they are vital for the reliable, safe, and economical operation of a power system. This paper proposes a planning method for AP allocation that takes into consideration economics, reliability, network delay, and （n-l） resilience. First, an optimization model for the AP location is established, which minimizes the cost of installing APs, while satisfying the reliability, network delay, and （n-1） resilience constraints. Then, an improved genetic algorithm is proposed to solve the optimization problem. The simulation results indicate that the proposed planning method can deal with diverse network conditions satisfactorily. Furthermore, it can be applied effectively with high flexibility and scalability.

Research on PCC Control Method for Ribbon-free Random Winding

Based on analyzing the overlap appearance of random winding, basic principles of ribbon-free random winding and parametric selections for anti-overlap are discussed. The ribbon-free random winding control system and its related hardware construction as well as its software design are introduced by applying PCC technology to high speed spinning machine of synthetic filament.

A Proposal of Adaptive PID Controller Based on Reinforcement Learning

Aimed at the lack of self-tuning PID parameters in conventional PID controllers, the structure and learning algorithm of an adaptive PID controller based on reinforcement learning were proposed. Actor-Critic learning was used to tune PID parameters in an adaptive way by taking advantage of the model-free and on-line learning properties of reinforcement learning effectively. In order to reduce the demand of storage space and to improve the learning efficiency, a single RBF neural network was used to approximate the policy function of Actor and the value function of Critic simultaneously. The inputs of RBF network are the system error, as well as the first and the second-order differences of error. The Actor can realize the mapping from the system state to PID parameters, while the Critic evaluates the outputs of the Actor and produces TD error. Based on TD error performance index and gradient descent method, the updating rules of RBF kernel function and network weights were given. Simulation results show that the proposed controller is efficient for complex nonlinear systems and it is perfectly adaptable and strongly robust, which is better than that of a conventional PID controller.

A novel fuzzy logic direct torque controller for a permanent magnet synchronous motor with a field programmable gate array

A high-performance digital servo system built on the platform of a field programmable gate array (FPGA),a fully digitized hardware design scheme of a direct torque control (DTC) and a low speed permanent magnet synchronous motor (PMSM) is proposed. The DTC strategy of PMSM is described with Verilog hardware description language and is employed on-chip FPGA in accordance with the electronic design automation design methodology. Due to large torque ripples in low speed PMSM,the hysteresis controller in a conventional PMSM DTC was replaced by a fuzzy controller. This FPGA scheme integrates the direct torque controller strategy,the time speed measurement algorithm,the fuzzy regulating technique and the space vector pulse width modulation principle. Experimental results indicate the fuzzy controller can provide a controllable speed at 20 r min-1 and torque at 330 N m with satisfactory dynamic and static performance. Furthermore,the results show that this new control strategy decreases the torque ripple drastically and enhances control performance.

A Miniaturized System for Neural Signal Acquiring and Processing

To collect neural activity data from awake, behaving freely animals, we develop miniaturized implantable recording system by the modem chip：Programmable System on Chip （PSoC） and through chronic electrodes in the cortex. With PSoC family member CY8C29466,the system completed operational and instrument amplifiers, filters, timers, AD convertors, and serial communication, etc. The signal processing was dealt with virtual instrument technology. All of these factors can significantly affect the price and development cycle of the project. The result showed that the system was able to record and analyze neural extrocellular discharge generated by neurons continuously for a week or more. This is very useful for the interdisciplinary research of neuroscience and information engineering technique. The circuits and architecture of the devices can be adapted for neurobiology and research with other small animals.

Design of 32 kbit one-time programmable memory for microcontroller units

A 32 kbit OTP(one-time programmable)memory for MCUs(micro-controller units)used in remote controllers was designed.This OTP memory is used for program and data storage.It is required to apply 5.5V to BL(bit-line)and 11V to WL(word-line)for a OTP cell of 0.35μm ETOX(EEPROM tunnel oxide)type by MagnaChip.We use 5V transistors on column data paths to reduce the area of column data paths since they require small areas.In addition,we secure device reliability by using HV(high-voltage)transistors in the WL driver.Furthermore,we change from a static logic to a dynamic logic used for the WL driver in the core circuit.Also,we optimize the WD(write data)switch circuit.Thus,we can implement them with a small-area design.In addition,we implement the address predecoder with a small-area logic circuit.The area of the designed 32 kbit OTP with 5V and HV devices is 674.725μm×258.75μm(=0.1745mm2)and is 56.3% smaller than that using 3.3V devices.

Research and realization of PWM drive control digitalization for the full digital welding power supply

Pulse width modulation （ PWM） drive control digitalization is the key for the full digital invert power supply. New ideas are proposed, which are based on field programmable gate array （ FPGA ）. First, digital PWM principles are discussed. The primary and secondary current characteristics are analyzed when the transformer is in both normal and magnetic bias conditions. Second, two digitalization methods are put forward after the research on PWM adjustment principles, which are based on the primary current feedback. Though the two methods could restrain magnetic bias, their realization is difficult. A new method is researched on double close-loops to overcome the above shortcomings, which uses the secondary current as the feedback signal and the primary current as the protection signal. Finally, the secondary current control made is discussed and realized. Welding experimental results show that the method has strong flexibility and adaptability, which can be used to realize the full digital welding power supply.

Gas pipeline explosion resistance technology

Based on the features and requirements of gas drainage system, an optimized explosion resistance technology is done after a comprehensive analysis and research about the triple IR （Infrared Ray） flame detection technology, explosion resistance valve technology and explosion resistance control technology. An intelligent PLC （Programmable Logic Controller） resistance control system is designed which can cut offthe gas branch quickly and accurately, and the controller have automatic pressure maintaining function, valve rotation limit function, remote and local control interlock function. The reliability and rationality of explosion resistance technology is verified by gas pipeline explosion propagation and resistance simulation test. Overall response time of explosion resistance system is less than 100ms, and the spread of fire in gas pipeline can be prevented effectively.

Study on Position Control System with Programmable Logic Controller

To solve the problems of mechanical cam, tracking in an automatic welding machine, a new method of programmable logic controller ( PLC) tracking is presented. Based on analyzing the forming of welding tracking, a mathematical model of position control is set up. The experiments show that using a modified machine, PLC makes little welding positional error and can meet the product requirements.

Commissioning Status of NSLS-II Vacuum Control System

The NSLS-II （National Synchrotron Light Source II） is a state-of-the-art 3 GeV third generation light source currently under integrated testing and commissioning at Brook_haven National Laboratory. The vacuum systems are monitored by vacuum gauges and ion pump current. The gate valves are controlled by PLC （programmable logic controllers） using voting scheme. EPICS （Experimental Physics and Industrial Control System） application codes provide the high level monitoring and control through the input-output controllers. This paper will discuss the commissioning status of the various aspects of vacuum control system.

Visual Tracking System for Welding Seams

To track the narrow butt welding seams in container manufacture, a visual tracking system based on smart camera is proposed in this paper. A smart camera is used as the sensor to detect the welding seam. The feature extraction algorithm is designed with the consideration of the characteristics of the smart caraera, which is used to compute the error between the welding torch and the welding seam. Visual control system based on image is preseated, which employs a programmable controller to control a stepper motor to eliminate the tracking error detected by the smart camera. Experiments are conducted to demonstrate the effectiveness of the vision system.

Simulation Based Synthesis, Design and Optimization of Actual Pressure Swing Adsorption （PSA） Unit

The present study demonstrates the potential of the simulation based on-line synthesis, design and optimization strategy for pressure swing adsorption （PSA） processes developed in our earlier study by implementing on an actual two-bed unit. The unit is very flexible and allows process synthesis from the PSA cycle configuration point of view. The model parameters are regressed and updated using live experimental data. The on-line monitoring and controlling of the operating parameters and operating configurations are done by multi-loop processor programmable logic controller. Separation of air into nitrogen free oxygen as raffinate stream and enriched nitrogen as extract stream using 5A zeolite as adsorbent has been chosen as a specific system for implementing the strategy. The philosophy of the typical optimization and process synthesis exercise implemented on the unit is described. The results show the successful implementation of the developed strategy on the two-bed O2-PSA unit and the application of this general approach to commercial PSA processes.

Analytical Modeling and Experimental Validation of Electromagnetic Field Radiated by In-house PLC Lines

Broadband PLC （power line communication） technology is a main factor of the development of digital convergence in the indoor network. It uses the already existing power cable infrastructure for communication purposes. The EM （electromagnetic） field radiating from the cable could, however, disturb other communication systems, and thus should be evaluated. The MoM （method of moment） and the FEM （finite element method） have been studied to estimate the EVI field emitted from the power cable. However, the M oM is difficult to treat the dielectric material of the cable and the FEM is time consuming. This paperpresents a new approach to estimate the radiated EM fields caused by PLC sy stems from the CM current along the cable, based on the transmission line theory. The proposed model has the advantage of using the measured primary parameters of the cable. An experimental analysis of the EM radiation distribution is also presented. A comparison showed that the model results agree quite well with the measurements performed in this study.