维生素制药废水水合结构分析与合成流变处理

传统的处理维生素制药废水方法采用膜生物反应MBR处理废水,工艺复杂,处理效果不好。从分子动力学分析角度出发,提出一种维生素水合物分子合成流变技术处理维生素制药废水,以径向分布函数和连续积分配位数为监测对象,对离子水合数进行分析,为合成流变处理提供了很好的指导作用。通过实际的制药废水处理分析比对进行测试实验,结果显示,采用基于合成流变处理的方法,CODCr和氨氮的去除率提高了23%和19%,具有很好的应用价值。

FLAT-PRO合成基钻井液在南海东部超深水井的应用

随着石油勘探开发的不断深入,南海东部作业了荔湾22-1-1超深水井,该井作业水深达2619.35m,实测海底温度为1.9℃。由于水深的增加,相比常规深水井,钻井液作业面临海底温度低、作业窗口窄、隔水管段井眼清洁差、易井漏等作业风险。恒流变合成基钻井液是深水、超深水井常用的钻井液体系,FLAT-PRO合成基钻井液体系的黏度、切力受温度和压力的影响小,特别是动切力、静切力和低剪切速率黏度等参数在4~65.5℃下变化平稳,满足超深水作业的要求。本井在17-1/2"、12-1/4"井段使用了FLAT-PRO合成基钻井液体系,现场作业中体系恒流变性能稳定、携岩能力强、井眼清洁效果好、ECD值较低,起下钻及电测顺利,满足了窄安全密度窗口作业的要求。

深水钻井液国内外发展现状

分析了墨西哥湾、巴西、西非等深水区块地层特性,介绍了深水盐层特性以及钻井过程中面临的技术挑战,并针对深水盐岩及活性泥岩等复杂地层对钻井液设计提出了要求,结合国内外不同公司研制开发的深水高性能水基钻井液以及深水恒流变合成基钻井液体系,归纳总结了深水钻井液国内外发展现状。

Rheological characteristics of injection molded titanium alloys powder

Ti-6Al-4V alloy powder was taken as raw material. 60%（mass fraction） paraffin, 35%low density polyethylene and 5%stearic acid were employed as binders to prepare injection feedstocks. Capillary rheometer was adopted to determine the rheological parameters and to analyze the rheological properties of the feedstocks at different milling time, powder loading and temperature. It is indicated through the results that the viscosity increases and the value of n decreases with the increase of milling time. The more the powder loading is, the higher the viscosity is. The empirical formula on the relationship between the viscosity and the powder loading is： ηr=η/ηb=A（1-Ф/Фmax）/^- m . The value m is calculated as 0.33. The flow activation energy Ea decreases with the increase of shear rate.

Simulation of temperature field and metal flow during continuous semisolid extending extrusion process of 6201 alloy tube

A continuous semisolid extending extrusion （CSEP） method was proposed. Temperature field and metal flow during continuous semisolid extending extrusion process of 6201 alloy tube were studied. During the process, the temperature in the roll-shoe cavity decreases gradually, and the isothermal lines of the alloy deviate from the shoe side to the work roll side in the roll–shoe gap. Metal flow velocity decreases gradually from the surface of the work roll to the surface of the shoe. In the extrusion mould, alloy temperature decreases gradually from the entrance to the exit and from the center to the sidewall of the mould. The extending cavity is radially filled with the alloy. The flow lines in the tube corresponding to the centers of the splitflow orifices and the welding gaps are dense, and the corresponding harness values are high; there are 8 transitional bands between them. In order to prepare 6201 alloy tubes with good surface quality, the pouring temperature from 750 ℃ to 780 ℃ was suggested.

Forced convection rheoforming process for preparation of 7075 aluminum alloy semisolid slurry and its numerical simulation

A self-developed forced convection rheoforming （FCR） machine for the preparation of light alloy semisolid slurry was introduced. The microstructure characteristics of 7075 aluminium alloy semisolid slurry at different stirring speeds prepared by the FCR process were analyzed. The experimental results suggest that with the increase of the stirring speed, the mean grain size of the semisolid decreases and the shape factor as well as the number of primary grains increase. Meanwhile, the preparation process of semisolid slurry was numerically simulated. The flow characteristics of the melt in the device and the effect of the stirring speed on temperature field and solid fraction of the melt were investigated. The simulated results show that during the preparation process of semisolid slurry, there is a complex convection within the FCR device that obviously changes the temperature field distribution and solid fraction of the melt. When the convection intensity increases, the scope of the undercooling gradient of the melt is reduced and temperature distribution is improved.

Microstructure control of AZ31 alloy by self-inoculation method for semisolid rheocasting

A novel rheocasting process, self-inoculation method （SIM）, was developed for the microstructure control of semisolid wrought Mg alloy. This process involves mixing between liquid alloy and particles of solid alloy （self-inoculants）, subsequently pouring the mixed melt into a special designed multi-stream fluid director. The primary phase with dendritic morphology in the conventionally cast AZ31 alloy has readily transformed into near spherical one in the slurry produced by SIM from melt treatment temperature between 690 ℃ and 710 ℃ and self-inoculants addition of 3%-7%. Achievement of the non-dendritic microstructure at the higher melt treatment temperature requires more self-inoculants addition or decreases in the slope angle of fluid director. Primary phase in the slurry thus produced has attained an ideally globular morphology after isothermal holding at 620 ℃ for 30 s. The increasing holding time leads to decrease of shape factor but the coarsening of particle size. The spheroidization and coarsening evolution process of solid particles during the isothermal holding were analyzed by Lifshitz-Slyozov-Wagner （LSW） theory.

Effects of technical parameters of continuous semisolid rolling on microstructure and mechanical properties of Mg-3Sn-1Mn alloy

A sloping semisolid rheo-rolling process of Mg-3Sn-1Mn alloy was developed, and the effects of process parameters on the microstructure and mechanical properties of Mg-3Sn-lMn alloy strip were studied. The results show that the primary grain average diameter of the strip increases with the increase of the roll speed. The primary grain average diameter decreases firstly and then increases with the increase of the vibration frequency, and the tensile strength and elongation of the strip increase firstly and then decrease with the increase of the vibration frequency. The primary grain average diameter increases with the increase of casting temperature, and the tensile strength and elongation of the strip decrease correspondingly. When the casting temperature is 670℃, the roll speed is 52 mm/s, and the vibration frequency is 60 Hz, Mg-3Sn-1Mn alloy strip with good properties is produced. The mechanical properties of the present product are higher than those of Mg-3Sn-lMn alloy casting with the addition of 0.87% Ce （mass fraction）.

Effects of pouring temperature and cylinder temperature on microstructures and mechanical properties of rheomoulding AZ91D alloy

An advanced rheomoulder,which is a device in the integration of melting metal,storage,slurry preparation,transportation and injection forming,was introduced and used to manufacture rheomoulding AZ91 D alloy.Effects of pouring temperature and cylinder temperature on microstructures and mechanical properties of rheomoulding AZ91 D alloy were investigated.The results show that the process can obtain such rheomoulding AZ91 D in which primary α-Mg particles are fine,spherical and uniformly distributed in the matrix.With the decrease of pouring temperature,the morphology of primary α-Mg particles changes from coarse rosette-like to fine spherical shape gradually.As the cylinder temperature decreases,the average size of primary α-Mg particles decreases firstly and then substantially maintains stable while the sphericity and solid fraction increase continuously.Also,decreasing pouring temperature or cylinder temperature properly contributes to improving mechanical properties of rheomoulding AZ91 D for the refinement of α-Mg particles and the decrease of porosity fraction.Furthermore,rheomoulding AZ91 D performs much better than thixomoulding,rheo-diecasting and high pressure die-casting（HPDC） in terms of mechanical properties.Compared with HPDC,the tensile strength,yield strength and elongation are increased by 27.8%,15.7% and 121%,respectively.

Semi-solid near-net shape rheocasting of heat treatable wrought aluminum alloys

Flexibility of the CSIR-RCS, induction stirring with simultaneous air cooling process, in combination with high pressure die casting is successfully demonstrated by semi-solid rheocasting of plates performed on commercial 2024, 6082 and 7075 wrought aluminum alloys. Tensile properties were measured for the above mentioned rheocast wrought aluminum alloys in the T6 condition. The results showed that tensile properties were close to or even in some cases exceeded the minimum specifications. The yield strength and elongation of rheocast 2024-T6 exceeded the minimum requirements of the wrought alloy in the T6 condition but the ultimate tensile strength achieved only 90% of the specification because the Mg content of the starting alloy was below the commercial alloy specification. The strengths of rheocast 6082-T6 exceeded all of the wrought alloy T6 strength targets but the elongation only managed 36% of the required minimum due to porosity, caused by incipient melting during solution heat treatment, and the presence of fine intermetallie needles in the eutectic. The yield strength of rheocast 7075 exceeded the required one and the ultimate tensile strength also managed 97% of the specification; while the elongation only reached 46% of the minimum requirement also due to incipient melting porosity caused during the solution heat treatment process.

Semi-solid processing of hypereutectic A390 alloys using novel rheoforming process

The feasibility of semi solid processing of hypereutectic A390 alloys using a novel rheoforming process was investigated. A combination of the swirl enthalpy equilibration device （SEED） process, isothermal holding using insulation and addition of solid alloy during swirling was introduced as a novel method to improve the processability of semi solid slurry. The effects of isothermal holding and the addition of solid alloy on the temperature gradient between the centre and the wall and on the formation of a（Al） particles were examined. In additional tests, phosphorus and strontium were added to the molten metal to refine the primary and eutectic silicon structure to facilitate semi solid processing. The results show that the combination of the SEED process with two additional processing steps can produce semi-solid A390 alloys that can be rheoprocessed. The microstructure reveals an adequate amount of non-dendritic a（Al） globules surrounded by liquid, which greatly improves the processability of semi-solid slurry.

Effects of rheoforming on microstructures and mechanical properties of 7075 wrought aluminum alloy

It is economically advantageous to cast wrought aluminum alloys directly into near-net-shape components.The objective of the present work is to take advantage of the rheoforming with 7075 alloy to improve the competitiveness of this emerging technology in the manufacture of wrought aluminum alloy.High quality semi-solid slurry was produced,in which primary α(Al) presents in diameter of 62 μm and shape factor of 0.78 and features no eutectics entrapped.Higher forming pressure results in small grain size,improved shape factor and higher density.Especially,rheoforming can effectively reduce the occurrence of hot tearing.The average yield strength and elongation of the rheoformed samples in the T6 condition are 483 MPa and 8%,respectively.

Modeling of a Reverse Flow Reactor for Methanol Synthesis Modeling of a Reverse Flow Reactor for Methanol Synthesis

An accurate one-dimensional, heterogeneous model taking account of axial dispersion and heat transfer to the reactor wall, and heat conduction through the reactor wall for methanol synthesis in a bench scale reactor under periodic reversal of flow direction is presented. Adjustable parameters in this model are the effectiveness factors for each of the three reactions occurring in the synthesis and a factor for the bed to wall heat transfer coefficient correlation. Experimental data were used to evaluate these parameters and reasonable values of these parameters were obtained. The model was found to closely predict the reactor performance under a wide range of operating conditions, such as carbon oxide concentrations, volumetric flow rate, and cyclic period.

Evaluation of pitting corrosion of thixoformed A356 alloy using a simulation model

Pitting behavior of thixoformed A356 alloy, with different reheating temperatures, was evaluated. Linear sweep voltammetric tests were used to study the pitting behavior of thixoformed, rheocast and gravity-cast A356 alloy in a 3.5% NaCl solution. A simulation method was also used in order to identify local galvanic corrosion current density between local galvanic couples. The results obtained show that the resistance to pitting corrosion of the thixoformed samples formed at 600 ℃ is higher than that of the samples formed at 610 ℃ as well as rheocast and gravity-cast samples. These results could be explained by morphological aspects of silicon phase as well as the area effect as related to galvanic corrosion between silicon particles and eutectic aluminum phase.

Impact of structure and flow-path on in situ synthesis of AlN: Dynamic microstructural evolution of Al-AlN-Si materials

The AI-AIN-Si composites were prepared in the gas-in-liquid in situ synthesized flow-reaction-system, which was implemented by a powder metallurgy and reaction sin- tering route. The experimental results showed that A1-AIN- 50SiB material （prepared by ball-milling powders） and AI- AIN-50SiM material （prepared by mixing powders） exhibited the semi-continuous Si structures and the isolated Si islands, respectively. Subsequently, the AI-AIN-50Si materials were selected as the model materials by phase identification and microstructure analysis. The dynamic microstructural evolu- tion of AI-AIN-50Si materials was investigated using the computational fluid dynamics （CFD） method. Mathematical models and simulation results showed that the in situ synthesis of AIN was strongly influenced by the structure and the flow- path （（Cg,N2/lg,N2）＋（Cs,AlN/ls,AiN））. The flow paths of AI-AIN-50Si^B material were restricted by the semi-continuous Si. These Si structures can promote the formation of the strong turbulence with gradually weakened fluctuation, so that the in situ synthesis of AIN was interconnected and surrounded by an interpenetrating Si network. In contrast, the flow paths of AI- AIN-50Si^B material can easily pass through the isolated Si due to its mild turbulence with linear relationship. As a result, AIN was separated by the isolated Si and agglomerated in the matrix. Overall, the present work provides new insights into dynamic microstructural evolution in in situ reaction sinter- ing systems.