Different solvothermal reactions of ZnC2O_(4)with oxalic acid(H_(2)ox)and 1,2,4-triazole(Htrz)successfully gave a new quaternary(NJTU-Bai83,NJTU-Bai=Nanjing Tech University Bai's group)and a new quinary(NJTU-Bai84...Different solvothermal reactions of ZnC2O_(4)with oxalic acid(H_(2)ox)and 1,2,4-triazole(Htrz)successfully gave a new quaternary(NJTU-Bai83,NJTU-Bai=Nanjing Tech University Bai's group)and a new quinary(NJTU-Bai84)anionic metal-organic frameworks(MOFs),where NJTU-Bai83=(Me_(2)NH_(2))2[Zn_(3)(trz)_(2)(ox)_(3)]·2H_(2)O and NJTU-Bai84=(Me_(2)NH_(2))[Zn_(3)(trz)_(3)(ox)_(2)]·H_(2)O,respectively.With the[Zn_(2)(ox)4(trz)_(2)]secondary building unit(SBU)in NJTU-Bai83 replaced by the[Zn_(3)(ox)_(2)(trz)_(6)]and planar[Zn(ox)_(2)(trz)_(2)]ones in NJTU-Bai84,2D supramolecular building layers(SBLs)are changed from the A-layer and B-layer to another A-layer,while pillars are transformed from the tetrahedral[Zn(ox)_(2)(trz)_(2)]SBU to the irregular tetrahedral[Zn(ox)_(2)(trz)_(2)]and planar[Zn(ox)_(2)(trz)_(2)]SBUs.Thus,cdq-topological quaternary NJTU-Bai83 is tuned to(4,4,8)-c new topological quinary NJTU-Bai84.Two MOFs were well characterized by powder X-ray diffraction,thermogravimetric analysis,elemental analysis,etc.CCDC:2351819,NJTU-Bai83;2351820,NJTU-Bai84.展开更多
The impact of cold rolling deformation,which was introduced after solid solution and before aging treatment,on microstructure evolution and mechanical properties of the as-extruded spray formed Al−9.8Zn−2.3Mg−1.73Cu−0...The impact of cold rolling deformation,which was introduced after solid solution and before aging treatment,on microstructure evolution and mechanical properties of the as-extruded spray formed Al−9.8Zn−2.3Mg−1.73Cu−0.13Cr(wt.%)alloy,was investigated.SEM,TEM,and EBSD were used to analyze the microstructures,and tensile tests were conducted to assess mechanical properties.The results indicate that the D1-T6 sample,subjected to 25%cold rolling deformation,exhibits finer grains(3.35μm)compared to the D0-T6 sample(grain size of 4.23μm)without cold rolling.Cold rolling refines the grains that grow in solution treatment.Due to the combined effects of finer and more dispersed precipitates,higher dislocation density and smaller grains,the yield strength and ultimate tensile strength of the D1-T6 sample can reach 663 and 737 MPa,respectively.In comparison to the as-extruded and D0-T6 samples,the yield strength of the D1-T6 sample increases by 415 and 92 MPa,respectively.展开更多
A V-shaped bending device was established to evaluate the effects of temperature and bending fillet radius on springback behavior of 2219-W aluminum alloy at cryogenic temperatures.The cryogenic springback mechanism w...A V-shaped bending device was established to evaluate the effects of temperature and bending fillet radius on springback behavior of 2219-W aluminum alloy at cryogenic temperatures.The cryogenic springback mechanism was elucidated through mechanical analyses and numerical simulations.The results indicated that the springback angle at cryogenic temperatures was greater than that at room temperature.The springback angle increased further as the temperature returned to ambient conditions,attributed to the combined effects of the “dual enhancement effect” and thermal expansion.Notably,a critical fillet radius made the springback angle zero for 90° V-shaped bending.The critical fillet radius at cryogenic temperatures was smaller than that at room temperature,owing to the influence of temperature variations on the bending moment ratio between the forward bending section at the fillet and the reverse bending section of the straight arm.展开更多
In order to increase the processability and process window of the selective laser melting(SLM)-fabricated Al−Mn−Mg−Er−Zr alloy,a novel Si-modified Al−Mn−Mg−Er−Zr alloy was designed.The effect of Si alloying on the sur...In order to increase the processability and process window of the selective laser melting(SLM)-fabricated Al−Mn−Mg−Er−Zr alloy,a novel Si-modified Al−Mn−Mg−Er−Zr alloy was designed.The effect of Si alloying on the surface quality,processability,microstructure,and mechanical properties of the SLM-fabricated alloy was studied.The results showed that introducing Si into the Al−Mn−Mg−Er−Zr alloy prevented balling and keyhole formation,refined the grain size,and reduced the solidification temperature,which eliminated cracks and increased the processability and process window of the alloy.The maximum relative density of the SLM-fabricated Si/Al−Mn−Mg−Er−Zr alloy reached 99.6%.The yield strength and ultimate tensile strength of the alloy were(371±7)MPa and(518±6)MPa,respectively.These values were higher than those of the SLM-fabricated Al−Mn−Mg−Er−Zr and other Sc-free Al−Mg-based alloys.展开更多
In order to obtain the Al wires with good mechanical properties and high electrical conductivities, conductive wires of Al-0.16 Zr, Al-0.16 Sc, Al-0.12Sc-0.04Zr(mass fraction, %) and pure Al(99.996%) were produced...In order to obtain the Al wires with good mechanical properties and high electrical conductivities, conductive wires of Al-0.16 Zr, Al-0.16 Sc, Al-0.12Sc-0.04Zr(mass fraction, %) and pure Al(99.996%) were produced with the diameter of 9.5 mm by continuous rheo-extrusion technology, and the extruded materials were heat treated and analyzed. The results show that the separate additions of 0.16% Sc and 0.16% Zr to pure Al improve the ultimate tensile strength but reduce the electrical conductivity, and the similar trend is found in the Al-0.12Sc-0.04 Zr alloy. After the subsequent heat treatment, the wire with the optimum comprehensive properties is Al-0.12Sc-0.04 Zr alloy, of which the ultimate tensile strength and electrical conductivity reach 160 MPa and 64.03%(IACS), respectively.展开更多
The morphologies and formation process of Ni-pool defects in WC?8Ni cemented carbides were studied. The SEM images show that Ni-pool generally has two kinds of morphologies: “island” in isolation and “ring” around...The morphologies and formation process of Ni-pool defects in WC?8Ni cemented carbides were studied. The SEM images show that Ni-pool generally has two kinds of morphologies: “island” in isolation and “ring” around a new phase. In the obtained samples with “ring-like Ni-pool”, WC, Ni and Ni2W4C (η phase) phases were detected in XRD patterns. Combined with SEM, EDX and XRD results, it is found that the phase in the center of the “ring-like Ni-pool” is Ni2W4C (η phase) and the main chemical components of Ni-pool are Ni, W and C. In addition, the relationships among large size Ni (agglomerated) particles, volatile impurities, pores and carbon content vs forming process of the Ni-pool defects for WC?8Ni cemented carbides are also presented and discussed.展开更多
A modified Swift type flow stress—strain relation was presented in order to describe the uniaxial tension test curve reasonably. The FLD-strain (forming limit diagram made up of limit strain) of 5754O aluminum allo...A modified Swift type flow stress—strain relation was presented in order to describe the uniaxial tension test curve reasonably. The FLD-strain (forming limit diagram made up of limit strain) of 5754O aluminum alloy sheet was calculated based on the two flow stress—strain relations using Yld2000-2d yield function. By comparing the theoretical and experimental results, it is found that the calculated FLD-strain based on the modified Swift flow stress—strain relation can reasonably describe the experimental results. However, though the common Voce flow stress—strain relation can describe the deformation behavior during homogenous deformation phase accurately, the FLD-strain calculated based on it is obviously lower than the experimental result. It is concluded that the higher the hardening rate of sheet metal is, the higher the forming limit is. A method for determining the reasonable flow stress—strain relation is recommended for describing the material behavior during inhomogenous phase and the forming limit of sheet metal.展开更多
A series of Al-Ti-B master alloys were prepared by different preparation routes,and the TiB2 particles in the master alloys were extracted and analyzed.It is found that the forming process has significant influence on...A series of Al-Ti-B master alloys were prepared by different preparation routes,and the TiB2 particles in the master alloys were extracted and analyzed.It is found that the forming process has significant influence on the three-dimensional morphology of TiB2 particles.Different preparation routes result in different reaction forms,which accounts for the morphology variation of TiB2 particles.When the Al-Ti-B master alloy is prepared using "halide salt" route,TiB2 particles exhibit hexagonal platelet morphology and are independent with each other.In addition,the reaction temperature almost does not have influence on the morphology of TiB2 particles.However,TiB2 particles exhibit different morphologies at different reaction temperatures when the master alloys are prepared with Al-3B and Ti sponge.When the master alloy is prepared at 850 ℃,a kind of TiB2 particle agglomeration forms with a size larger than 5 μm.The TiB2 particles change to layered stacking morphology even dendritic morphology with the reaction temperature reaching up to 1200 ℃.展开更多
An artificial neural network (ANN) model was developed for simulating and predicting critical dimension dc of glass forming alloys. A group of Zr-Al-Ni-Cu and Cu-Zr-Ti-Ni bulk metallic glasses were designed based on...An artificial neural network (ANN) model was developed for simulating and predicting critical dimension dc of glass forming alloys. A group of Zr-Al-Ni-Cu and Cu-Zr-Ti-Ni bulk metallic glasses were designed based on the dc and their de values were predicted by the ANN model. Zr-Al-Ni-Cu and Cu-Zr-Ti-Ni bulk metallic glasses were prepared by injecting into copper mold. The amorphous structures and the determination of the dc of as-cast alloys were ascertained using X-ray diffraction. The results show that the predicted de values of glass forming alloys are in agreement with the corresponding experimental values. Thus the developed ANN model is reliable and adequate for designing the composition and predicting the de of glass forming alloy.展开更多
A theoretical prediction on forming limit diagram(FLD) of AZ31 magnesium alloy sheet was developed at warm temperatures based on the M-K theory. Two different yield criteria of von Mises and Hill'48 were applied in...A theoretical prediction on forming limit diagram(FLD) of AZ31 magnesium alloy sheet was developed at warm temperatures based on the M-K theory. Two different yield criteria of von Mises and Hill'48 were applied in this model. Mechanical properties of AZ31 magnesium alloy used in the prediction were obtained by uniaxial tensile tests and the Fields-Backofen equation was incorporated in the analysis. In addition, experimental FLDs of AZ31 were acquired by conducting rigid die swell test at different temperatures to verify the prediction. It is demonstrated from a comparison between the predicted and the experimental FLDs at 473 K and 523 K that the predicted results are influenced by the type of yield criterion used in the calculation, especially at lower temperatures. Furthermore, a better agreement between the predicted results and experimental data for AZ31 magnesium alloy sheet at warm temperatures was obtained when Hill'48 yield criterion was applied.展开更多
Ti-6Al-4V alloy powder was taken as raw material. 60%(mass fraction) paraffin, 35%low density polyethylene and 5%stearic acid were employed as binders to prepare injection feedstocks. Capillary rheometer was adopted...Ti-6Al-4V alloy powder was taken as raw material. 60%(mass fraction) paraffin, 35%low density polyethylene and 5%stearic acid were employed as binders to prepare injection feedstocks. Capillary rheometer was adopted to determine the rheological parameters and to analyze the rheological properties of the feedstocks at different milling time, powder loading and temperature. It is indicated through the results that the viscosity increases and the value of n decreases with the increase of milling time. The more the powder loading is, the higher the viscosity is. The empirical formula on the relationship between the viscosity and the powder loading is: ηr=η/ηb=A(1-Ф/Фmax)/^- m . The value m is calculated as 0.33. The flow activation energy Ea decreases with the increase of shear rate.展开更多
The comparative experiments of age forming and artificial aging of 2A12 aluminum alloy were carried out. The effect of the age forming on the microstructure and mechanical properties was investigated. The results demo...The comparative experiments of age forming and artificial aging of 2A12 aluminum alloy were carried out. The effect of the age forming on the microstructure and mechanical properties was investigated. The results demonstrate that the grains are further squashed and elongated compared with artificial aging due to the existence of the applied stress during the age forming. Meanwhile, the precipitated phases change from circle shape with random orientation of age forming to long strip shape with uniform orientation of artificial aging. The dislocation configuration in samples changes from ring dislocation or helical dislocation of the artificial aging to long and straight dislocation of the age forming. Otherwise, age forming slightly reduces the tensile properties and fracture toughness of the alloy and enhances its fatigue crack growth rate.展开更多
The forming defects, including thinning, rupture, wrinkling and springback, usually arising in producing a side-door impact beam, were investigated by trial and numerical simulation. A temperature-related constitutive...The forming defects, including thinning, rupture, wrinkling and springback, usually arising in producing a side-door impact beam, were investigated by trial and numerical simulation. A temperature-related constitutive model specific to the temperature range from 350 °C to 500 °C was established and used for the numerical simulation. The trial and numerical simulation were conducted to clarify the quantitative characteristics of forming defects and to analyze the effects of process parameters on the forming defects. Results show that the rupture situation is ameliorated and the springback is eliminated in the aluminum alloy hot stamping. The wrinkling severity decreases with increasing blank holder force (BHF), but the BHF greater than 15 kN causes the rupture at the deepest drawing position of workpiece. The forming defects are avoided with lubricant in the feasible ranges of process parameters: the BHF of 3 to 5 kN and the stamping speed of 50 to 200 mm/s.展开更多
文摘Different solvothermal reactions of ZnC2O_(4)with oxalic acid(H_(2)ox)and 1,2,4-triazole(Htrz)successfully gave a new quaternary(NJTU-Bai83,NJTU-Bai=Nanjing Tech University Bai's group)and a new quinary(NJTU-Bai84)anionic metal-organic frameworks(MOFs),where NJTU-Bai83=(Me_(2)NH_(2))2[Zn_(3)(trz)_(2)(ox)_(3)]·2H_(2)O and NJTU-Bai84=(Me_(2)NH_(2))[Zn_(3)(trz)_(3)(ox)_(2)]·H_(2)O,respectively.With the[Zn_(2)(ox)4(trz)_(2)]secondary building unit(SBU)in NJTU-Bai83 replaced by the[Zn_(3)(ox)_(2)(trz)_(6)]and planar[Zn(ox)_(2)(trz)_(2)]ones in NJTU-Bai84,2D supramolecular building layers(SBLs)are changed from the A-layer and B-layer to another A-layer,while pillars are transformed from the tetrahedral[Zn(ox)_(2)(trz)_(2)]SBU to the irregular tetrahedral[Zn(ox)_(2)(trz)_(2)]and planar[Zn(ox)_(2)(trz)_(2)]SBUs.Thus,cdq-topological quaternary NJTU-Bai83 is tuned to(4,4,8)-c new topological quinary NJTU-Bai84.Two MOFs were well characterized by powder X-ray diffraction,thermogravimetric analysis,elemental analysis,etc.CCDC:2351819,NJTU-Bai83;2351820,NJTU-Bai84.
基金the support from the National Natural Science Foundation of China(No.52271177)the Science and Technology Innovation Leaders Projects in Hunan Province,China(No.2021RC4036).
文摘The impact of cold rolling deformation,which was introduced after solid solution and before aging treatment,on microstructure evolution and mechanical properties of the as-extruded spray formed Al−9.8Zn−2.3Mg−1.73Cu−0.13Cr(wt.%)alloy,was investigated.SEM,TEM,and EBSD were used to analyze the microstructures,and tensile tests were conducted to assess mechanical properties.The results indicate that the D1-T6 sample,subjected to 25%cold rolling deformation,exhibits finer grains(3.35μm)compared to the D0-T6 sample(grain size of 4.23μm)without cold rolling.Cold rolling refines the grains that grow in solution treatment.Due to the combined effects of finer and more dispersed precipitates,higher dislocation density and smaller grains,the yield strength and ultimate tensile strength of the D1-T6 sample can reach 663 and 737 MPa,respectively.In comparison to the as-extruded and D0-T6 samples,the yield strength of the D1-T6 sample increases by 415 and 92 MPa,respectively.
基金the financial supports from the National Key Research and Development Program of China (No. 2019YFA0708804)。
文摘A V-shaped bending device was established to evaluate the effects of temperature and bending fillet radius on springback behavior of 2219-W aluminum alloy at cryogenic temperatures.The cryogenic springback mechanism was elucidated through mechanical analyses and numerical simulations.The results indicated that the springback angle at cryogenic temperatures was greater than that at room temperature.The springback angle increased further as the temperature returned to ambient conditions,attributed to the combined effects of the “dual enhancement effect” and thermal expansion.Notably,a critical fillet radius made the springback angle zero for 90° V-shaped bending.The critical fillet radius at cryogenic temperatures was smaller than that at room temperature,owing to the influence of temperature variations on the bending moment ratio between the forward bending section at the fillet and the reverse bending section of the straight arm.
基金the National Natural Science Foundation of China(Nos.51801079,52001140)the Portugal National Funds through FCT Project(No.2021.04115).
文摘In order to increase the processability and process window of the selective laser melting(SLM)-fabricated Al−Mn−Mg−Er−Zr alloy,a novel Si-modified Al−Mn−Mg−Er−Zr alloy was designed.The effect of Si alloying on the surface quality,processability,microstructure,and mechanical properties of the SLM-fabricated alloy was studied.The results showed that introducing Si into the Al−Mn−Mg−Er−Zr alloy prevented balling and keyhole formation,refined the grain size,and reduced the solidification temperature,which eliminated cracks and increased the processability and process window of the alloy.The maximum relative density of the SLM-fabricated Si/Al−Mn−Mg−Er−Zr alloy reached 99.6%.The yield strength and ultimate tensile strength of the alloy were(371±7)MPa and(518±6)MPa,respectively.These values were higher than those of the SLM-fabricated Al−Mn−Mg−Er−Zr and other Sc-free Al−Mg-based alloys.
基金Project(51222405)supported by the National Natural Science Foundation for Outstanding Young Scholars of ChinaProject(51034002)supported by the National Natural Science Foundation of ChinaProject(120502001)supported by the Fundamental Research Funds for the Central Universities of China
文摘In order to obtain the Al wires with good mechanical properties and high electrical conductivities, conductive wires of Al-0.16 Zr, Al-0.16 Sc, Al-0.12Sc-0.04Zr(mass fraction, %) and pure Al(99.996%) were produced with the diameter of 9.5 mm by continuous rheo-extrusion technology, and the extruded materials were heat treated and analyzed. The results show that the separate additions of 0.16% Sc and 0.16% Zr to pure Al improve the ultimate tensile strength but reduce the electrical conductivity, and the similar trend is found in the Al-0.12Sc-0.04 Zr alloy. After the subsequent heat treatment, the wire with the optimum comprehensive properties is Al-0.12Sc-0.04 Zr alloy, of which the ultimate tensile strength and electrical conductivity reach 160 MPa and 64.03%(IACS), respectively.
文摘The morphologies and formation process of Ni-pool defects in WC?8Ni cemented carbides were studied. The SEM images show that Ni-pool generally has two kinds of morphologies: “island” in isolation and “ring” around a new phase. In the obtained samples with “ring-like Ni-pool”, WC, Ni and Ni2W4C (η phase) phases were detected in XRD patterns. Combined with SEM, EDX and XRD results, it is found that the phase in the center of the “ring-like Ni-pool” is Ni2W4C (η phase) and the main chemical components of Ni-pool are Ni, W and C. In addition, the relationships among large size Ni (agglomerated) particles, volatile impurities, pores and carbon content vs forming process of the Ni-pool defects for WC?8Ni cemented carbides are also presented and discussed.
基金Project(51005010)supported by the National Natural Science Foundation of China
文摘A modified Swift type flow stress—strain relation was presented in order to describe the uniaxial tension test curve reasonably. The FLD-strain (forming limit diagram made up of limit strain) of 5754O aluminum alloy sheet was calculated based on the two flow stress—strain relations using Yld2000-2d yield function. By comparing the theoretical and experimental results, it is found that the calculated FLD-strain based on the modified Swift flow stress—strain relation can reasonably describe the experimental results. However, though the common Voce flow stress—strain relation can describe the deformation behavior during homogenous deformation phase accurately, the FLD-strain calculated based on it is obviously lower than the experimental result. It is concluded that the higher the hardening rate of sheet metal is, the higher the forming limit is. A method for determining the reasonable flow stress—strain relation is recommended for describing the material behavior during inhomogenous phase and the forming limit of sheet metal.
基金Project(50625101) supported by the National Science Fund for Distinguished Young Scholars of ChinaProject supported by Graduate Independent Innovation Foundation of Shandong University(GIIFSDU),ChinaProject(51071097) supported by the National Natural Science Foundation of China
文摘A series of Al-Ti-B master alloys were prepared by different preparation routes,and the TiB2 particles in the master alloys were extracted and analyzed.It is found that the forming process has significant influence on the three-dimensional morphology of TiB2 particles.Different preparation routes result in different reaction forms,which accounts for the morphology variation of TiB2 particles.When the Al-Ti-B master alloy is prepared using "halide salt" route,TiB2 particles exhibit hexagonal platelet morphology and are independent with each other.In addition,the reaction temperature almost does not have influence on the morphology of TiB2 particles.However,TiB2 particles exhibit different morphologies at different reaction temperatures when the master alloys are prepared with Al-3B and Ti sponge.When the master alloy is prepared at 850 ℃,a kind of TiB2 particle agglomeration forms with a size larger than 5 μm.The TiB2 particles change to layered stacking morphology even dendritic morphology with the reaction temperature reaching up to 1200 ℃.
基金Project(50874045)supported by the National Natural Science Foundation of China
文摘An artificial neural network (ANN) model was developed for simulating and predicting critical dimension dc of glass forming alloys. A group of Zr-Al-Ni-Cu and Cu-Zr-Ti-Ni bulk metallic glasses were designed based on the dc and their de values were predicted by the ANN model. Zr-Al-Ni-Cu and Cu-Zr-Ti-Ni bulk metallic glasses were prepared by injecting into copper mold. The amorphous structures and the determination of the dc of as-cast alloys were ascertained using X-ray diffraction. The results show that the predicted de values of glass forming alloys are in agreement with the corresponding experimental values. Thus the developed ANN model is reliable and adequate for designing the composition and predicting the de of glass forming alloy.
基金Project(51375328)supported by the National Natural Science Foundation of ChinaProject(20143009)supported by Graduates Innovation Project of Shanxi Province,ChinaProject(2015-036)supported by Shanxi Scholarship Council of China
文摘A theoretical prediction on forming limit diagram(FLD) of AZ31 magnesium alloy sheet was developed at warm temperatures based on the M-K theory. Two different yield criteria of von Mises and Hill'48 were applied in this model. Mechanical properties of AZ31 magnesium alloy used in the prediction were obtained by uniaxial tensile tests and the Fields-Backofen equation was incorporated in the analysis. In addition, experimental FLDs of AZ31 were acquired by conducting rigid die swell test at different temperatures to verify the prediction. It is demonstrated from a comparison between the predicted and the experimental FLDs at 473 K and 523 K that the predicted results are influenced by the type of yield criterion used in the calculation, especially at lower temperatures. Furthermore, a better agreement between the predicted results and experimental data for AZ31 magnesium alloy sheet at warm temperatures was obtained when Hill'48 yield criterion was applied.
文摘Ti-6Al-4V alloy powder was taken as raw material. 60%(mass fraction) paraffin, 35%low density polyethylene and 5%stearic acid were employed as binders to prepare injection feedstocks. Capillary rheometer was adopted to determine the rheological parameters and to analyze the rheological properties of the feedstocks at different milling time, powder loading and temperature. It is indicated through the results that the viscosity increases and the value of n decreases with the increase of milling time. The more the powder loading is, the higher the viscosity is. The empirical formula on the relationship between the viscosity and the powder loading is: ηr=η/ηb=A(1-Ф/Фmax)/^- m . The value m is calculated as 0.33. The flow activation energy Ea decreases with the increase of shear rate.
基金Project (NCET-10-0278) supported by the Program for New Century Excellent Talents in University, ChinaProject (20102024) supported by the Natural Science Foundation of Liaoning Province, China
文摘The comparative experiments of age forming and artificial aging of 2A12 aluminum alloy were carried out. The effect of the age forming on the microstructure and mechanical properties was investigated. The results demonstrate that the grains are further squashed and elongated compared with artificial aging due to the existence of the applied stress during the age forming. Meanwhile, the precipitated phases change from circle shape with random orientation of age forming to long strip shape with uniform orientation of artificial aging. The dislocation configuration in samples changes from ring dislocation or helical dislocation of the artificial aging to long and straight dislocation of the age forming. Otherwise, age forming slightly reduces the tensile properties and fracture toughness of the alloy and enhances its fatigue crack growth rate.
基金Project(P2014-15)supported by the State Key Laboratory of Materials Processing and Die&Mould Technology,Huazhong University of Science and Technology,ChinaProject supported by the Beijing Laboratory of Metallic Materials and Processing for Modern Transportation,China
文摘The forming defects, including thinning, rupture, wrinkling and springback, usually arising in producing a side-door impact beam, were investigated by trial and numerical simulation. A temperature-related constitutive model specific to the temperature range from 350 °C to 500 °C was established and used for the numerical simulation. The trial and numerical simulation were conducted to clarify the quantitative characteristics of forming defects and to analyze the effects of process parameters on the forming defects. Results show that the rupture situation is ameliorated and the springback is eliminated in the aluminum alloy hot stamping. The wrinkling severity decreases with increasing blank holder force (BHF), but the BHF greater than 15 kN causes the rupture at the deepest drawing position of workpiece. The forming defects are avoided with lubricant in the feasible ranges of process parameters: the BHF of 3 to 5 kN and the stamping speed of 50 to 200 mm/s.