The fabrication of nanocrystalline nickel coatings was conducted by pulse jet electrodeposition on the substrate of 45# carbon steel.The effects of average current density on the surface morphology,microstructure,aver...The fabrication of nanocrystalline nickel coatings was conducted by pulse jet electrodeposition on the substrate of 45# carbon steel.The effects of average current density on the surface morphology,microstructure,average grain size and microhardness of nickel coatings were investigated by scanning electron microscopy(SEM),X-ray diffractometry(XRD)and microhardness measurement.In addition,the corrosion resistances of coating and substrate were compared.It is revealed that the nickel coatings prepared by pulse jet electrodeposition exhibit a fine-grained structure with a smooth surface and a high density,although some pores and defects are still present in coatings.With the increase of average current density,the average grain size of nickel coatings is reduced at first and then increased.The coating with the optimum compactness,the smallest average grain size(13.7 nm)and the highest microhardness are obtained at current density of 39.8 A/dm2.The corrosion resistance is obviously increased for the coatings prepared by pulse jet electrodeposition;however,the corrosion rate is increased after a certain period due to the penetration of the corrosive media.展开更多
A novel surface cladding technique was developed to prepare the FeCrNiMn alloy and high carbon steel cladding layers,and the microhardness,bonding strength,abrasion wear and corrosion resistance were investigated.The ...A novel surface cladding technique was developed to prepare the FeCrNiMn alloy and high carbon steel cladding layers,and the microhardness,bonding strength,abrasion wear and corrosion resistance were investigated.The microstructures of the cladding layers were analyzed by using X-ray diffraction(XRD),scanning electron microscopy(SEM),and energy dispersive spectrometry(EDS).The results show that the bonding strength between the substrate and the two cladding layers were(432.6±21)and(438.3±12)MPa,respectively.Vickers hardness values of the two cladding layers were HV418.5and HV329.6,respectively.The corrosion current densities of the two coatings were2.926×10–6and6.858×10–6A/cm2after electrochemical corrosion test in3.5%NaCl solution,and the wear rate were1.78×10–7and1.46×10–6mm3/mN after sliding wear test,respectively.This indicates that a well metallurgical bonding between the coating and the substrate was achieved,the abrasion wear and corrosion resistance of both coatings had been greatly improved compared with the substrate.The novel cladding technology is promising for preparing wear-and-corrosion resistant coatings.展开更多
Sputtering deposition is one of the most important processes in the vacuum coating, it is widely used in microeletronics industries, optical films, and metallurgical coatings industry et al. Sputtering deposition is, ...Sputtering deposition is one of the most important processes in the vacuum coating, it is widely used in microeletronics industries, optical films, and metallurgical coatings industry et al. Sputtering deposition is, in the vacuum conditions, sputtered particles from the target material deposit on the substrate using energetic ions to bombard surface of target to form a film.展开更多
An Er203 coating-type selective emitter for themophotovoltaic application was prepared by plasma spray technology. The test results show that plasma spray technology could be used to prepare the Er203 coating-type sel...An Er203 coating-type selective emitter for themophotovoltaic application was prepared by plasma spray technology. The test results show that plasma spray technology could be used to prepare the Er203 coating-type selective emitter with good stability at 1400℃. Based on the measurements of the high temperature normal spectral emissivity and the spectral hemispherical emissivity of the samples at room temperature, the influence of the coating thickness was discussed, and the selective emission performance of the sample was evaluated using radiative efficiency as the criterion. The results demonstrate that the emission of substrate could not be neglected unless the coating thickness would be larger than the penetration depth, which is around 100 μm. The selective emission peak of the Er203 coating occurs at 1550 nm, matching well with the GaSb cells. However, the radiative efficiency is not larger than that of the SiC emitter, because the non-convertible emission of 1.725-5 μm accounts for a large proportion of the total radiation power, especially at high temperature. Effective suppression of this band emission is essential to the improvement of the radiation efficiency of the emitter.展开更多
基金Project(50175053) supported by the National Natural Science Foundation of China
文摘The fabrication of nanocrystalline nickel coatings was conducted by pulse jet electrodeposition on the substrate of 45# carbon steel.The effects of average current density on the surface morphology,microstructure,average grain size and microhardness of nickel coatings were investigated by scanning electron microscopy(SEM),X-ray diffractometry(XRD)and microhardness measurement.In addition,the corrosion resistances of coating and substrate were compared.It is revealed that the nickel coatings prepared by pulse jet electrodeposition exhibit a fine-grained structure with a smooth surface and a high density,although some pores and defects are still present in coatings.With the increase of average current density,the average grain size of nickel coatings is reduced at first and then increased.The coating with the optimum compactness,the smallest average grain size(13.7 nm)and the highest microhardness are obtained at current density of 39.8 A/dm2.The corrosion resistance is obviously increased for the coatings prepared by pulse jet electrodeposition;however,the corrosion rate is increased after a certain period due to the penetration of the corrosive media.
基金Project(2016JJ2025)supported by the Natural Science Foundation of Hunan Province,ChinaProject(U1560105)supported by the National Natural Science Foundation of China
文摘A novel surface cladding technique was developed to prepare the FeCrNiMn alloy and high carbon steel cladding layers,and the microhardness,bonding strength,abrasion wear and corrosion resistance were investigated.The microstructures of the cladding layers were analyzed by using X-ray diffraction(XRD),scanning electron microscopy(SEM),and energy dispersive spectrometry(EDS).The results show that the bonding strength between the substrate and the two cladding layers were(432.6±21)and(438.3±12)MPa,respectively.Vickers hardness values of the two cladding layers were HV418.5and HV329.6,respectively.The corrosion current densities of the two coatings were2.926×10–6and6.858×10–6A/cm2after electrochemical corrosion test in3.5%NaCl solution,and the wear rate were1.78×10–7and1.46×10–6mm3/mN after sliding wear test,respectively.This indicates that a well metallurgical bonding between the coating and the substrate was achieved,the abrasion wear and corrosion resistance of both coatings had been greatly improved compared with the substrate.The novel cladding technology is promising for preparing wear-and-corrosion resistant coatings.
文摘Sputtering deposition is one of the most important processes in the vacuum coating, it is widely used in microeletronics industries, optical films, and metallurgical coatings industry et al. Sputtering deposition is, in the vacuum conditions, sputtered particles from the target material deposit on the substrate using energetic ions to bombard surface of target to form a film.
基金supported by the Key Laboratory of Inorganic Coating Materials,Chinese Academy of Sciencesthe Fundamental Research Funds for the Central Universities
文摘An Er203 coating-type selective emitter for themophotovoltaic application was prepared by plasma spray technology. The test results show that plasma spray technology could be used to prepare the Er203 coating-type selective emitter with good stability at 1400℃. Based on the measurements of the high temperature normal spectral emissivity and the spectral hemispherical emissivity of the samples at room temperature, the influence of the coating thickness was discussed, and the selective emission performance of the sample was evaluated using radiative efficiency as the criterion. The results demonstrate that the emission of substrate could not be neglected unless the coating thickness would be larger than the penetration depth, which is around 100 μm. The selective emission peak of the Er203 coating occurs at 1550 nm, matching well with the GaSb cells. However, the radiative efficiency is not larger than that of the SiC emitter, because the non-convertible emission of 1.725-5 μm accounts for a large proportion of the total radiation power, especially at high temperature. Effective suppression of this band emission is essential to the improvement of the radiation efficiency of the emitter.
