Determination and Evaluation of Strength Characteristics of Dry Jet Mixing

Dry jet mixing (DJM) for soft soil stabilization has been widely used since 1980s. The quality and strength of stabilized columns are fundamental parameters to evaluate the stabilization work. This paper presents the standard penetration test (SPT) method and its test results on cement columns. It is shown that SPT is an effective and simple method for inspecting and evaluating cement columns. The strength characteristics along the length of the column, a good correction between SPT blow count and the unconfined compressive strength are achieved.

Optimization of Drying Process for Plasma Protein from Tibetan Sheep

Fresh blood of Tibetan sheep was subjected to protein separation and spray drying, and the effects of drying process on water content, yield and nitrogen soluble index of plasma powder from blood of Tibetan sheep were investigated. The results showed that the optimum separation parameters were a centrifugal speed at 6 000 r/min, centrifugal time of 20 min, a mass fraction of dry matter of 20%, an inlet air temperature at 180 ℃ and a feed rate at 400 ml/h, under which the plasma protein was a pale yellow powdery solid, indicating a good separation effect.

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The microstructure and properties of TZP ceramics fabricated from spray dried powder differing in granule morphology and deformability are determined.The effects of the feed slurry solids content on the granule character are discussed.The lower solid content results in hard and tough ‘donut’ shaped granules that resist deformation during compaction.The microphotograph shows that relatively large intergranular pores formed by incomplete deformation of granules persist during sintering and are the major strength limiting defects in fired material.Sintered material produced from uniform and deformable granules has a homogeneous microstructure and relatively high mean strength.

Effects of Calcium Oxide on Physicochemical Properties of Spray-dried Bayberry Powder

[Objective] Effects of different contents of calcium oxide on physicochemi- cal properties of spray-dried bayberry powder were studied. [Method] Bayberry pow- der produced from bayberry juice adding 0, 2 and 4 g/L calcium oxide using the spray drying technique has been selected. The physicochemical properties of the spray-dried bayberry powder were investigated by determining moisture content, colour, apparent density, wettability, angle of repose and moisture absorption rate of bayberry powder. [Result] The results showed that the content of calcium oxide had a significant effect on the moisture content and colour of bayberry powder. Effects of different contents of calcium oxide on the apparent density of spray-dried bayber- ry powder were not obvious. Adding calcium oxide had a significant effect on the wettability, angle of repose and moisture absorption rate of spray-dried bayberry powder, nevertheless, there was not obvious difference on these properties between adding 2 and 4 g/L calcium oxide. [Conclusion] The results confirmed that the con- tent of calcium oxide had a significant effect on the properties of spray-dried bay- berry powder.

A new design of foam spray nozzle used for precise dust control in underground coal mines

In order to improve the utilization rate of foam,an arc jet nozzle was designed for precise dust control.Through theoretical analysis,the different demands of foam were compared amongst arc jets,flat jets and full cone jets when the dust source was covered identically by foam.It is proved that foam consumption was least when an arc jet was used.Foam production capability of an arc jet nozzle under different conditions was investigated through experiments.The results show that with the gas liquid ratio(GLR)increasing,the spray state of an arc jet nozzle presents successively water jet,foam jet and mist.Under a reasonable working condition range of foam production and a fixed GLR,foam production quantity increases at first,and then decreases with the increase of liquid supply quantity.When the inner diameter of the nozzle is 14 mm,the best GLR is 30 and the optimum liquid supply quantity is0.375 m^3/h.The results of field experiments show that the total dust and respirable dust suppression efficiency of arc jet nozzles is 85.8%and 82.6%respectively,which are 1.39 and 1.37 times higher than the full cone nozzles and 1.20 and 1.19 times higher than the fiat nozzles.

Effect of thermal cycle on Ni-Cr based nanostructured thermal spray coating in boiler tubes

Ni-Cr based nanostructured feedstock powder was prepared by mechanical milling technique involving repeated welding, fracturing, and re-welding of powder particles in a planetary ball mill. The milled nanocrystalline powders were used to coat carbon steel tubes using high velocity oxygen fuel（HVOF） thermal spraying process. The characterization of the feedstock powder and HVOF coated substrates was performed using optical microscope, X-ray diffractometer（XRD）, scanning electron microscope（SEM）, high resolution transmission electron microscope（HR-TEM）, energy dispersive spectrometer（EDS） and microhardness tests. The coated and uncoated samples were subjected to different thermal cycles and characterized for their phase changes, metallurgical changes and microhardness variations. Ni-Cr nanostructured coated samples exhibited higher mechanical and metallurgical properties compared to their conventionally coated counter parts. The results showed that the nanostructured coating possessed a more uniform and denser microstructure than the conventional coating.

Effects of atomization parameters of dust removal nozzles on the de-dusting results for different dust sources

In order to obtain appropriate spray pressure and enhance the spraying and dust removal efficiency, various factors including the dust characteristics, nozzle spraying angle, effective spraying range, water consumption and droplet size are taken into account. The dust characteristics from different mines and atomization parameters of different pressure nozzles were measured. It was found that the internal pressure of coal cutters and roadheaders should be kept at 2 MPa, which could ensure large droplet size, large spraying angle and low water consumption and hence realizing a large-area covering and capture for large particle dusts. However, the external spray pressure should be kept at 4 MPa for smaller droplet size and longer effective spraying range, leading to effective dust removal in the operator zone. The spray pressure of support moving, drawing opening, and stage loader on a fully mechanized caving face and stage loader on a fully mechanized driving face should be kept at 8 MPa, under which the nozzles have long effective spraying range, high water flow and small droplet size for the rapid capture of instantaneous, high-concentration and small size dust groups. From the applications on the caving and driving faces in the coal mines, it is indicated that the optimization of spray pressure in different spraying positions could effectively enhance dust removal efficiency. Selecting appropriate nozzles according to the dust characteristics at different positions is also favorable for dust removal efficiency. With the selected nozzles under optimal pressures, the removal rates of both total dust and respirable dust could reach over70%, showing a significant de-dusting effect.

A novel model for cost performance evaluation of pulverized coal injected into blast furnace based on effective calorific value

The combustion process of pulverized coal injected into blast furnace involves a lot of physical and chemical reactions. Based on the combustion behaviors of pulverized coal, the conception of coal effective calorific value representing the actual thermal energy provided for blast furnace was proposed. A cost performance evaluation model of coal injection was built up for the optimal selection of various kinds of coal based on effective calorific value. The model contains two indicators: coal effective calorific value which has eight sub-indicators and coal injection cost which includes four sub-indicators. In addition, the calculation principle and application of cost performance evaluation model in a Chinese large-scale iron and steel company were comprehensively introduced. The evaluation results finally confirm that this novel model is of great significance to the optimal selection of blast furnace pulverized coal.

Silver removal from molten lead through zinc powder injection

A silver removal process was carried out on a Pb-Ag alloy through zinc powder injection of three different sizes （3.55, 44.4 and 734.8μm） with a top submerged lance using nitrogen as carrying gas. The higher silver removal was obtained for the zinc powder size of 44.4μm, while the lowest silver removal efficiency was attained for the smaller particle size. The AgZn phase was detected in the slag for the 44.4 and 734.8μm particle sizes by XRD, which was in agreement with SEM-EDS analysis. Experimental behavior was explained according to the melting and residence time of the injected particles.

Study on influence factors of cement-stabilized soil compressive strength

The cement dry jet mixing method has been used to reinforce soft cohesive ground to increase the strength of soft cohesive ground and to decrease its deformation. The study briefly introduces the curing mechanism of cement-soil,presents the factors of influencing on compressive strength,mainly analyses the factors including cement mixing ratio,cement strength grade,curing age,moisture content and soil texture and puts forward some rational proposals at last.

Robotic milling for rapid ceramic pototyping

Robotic milling is a developing method for rapidly producing prototypes and parts, but the application is limited for materials such as wax, wood, plastic and light metal, etc. The reason for this is because of the robotic weak rigidity. In this paper, a method of robotic milling for ceramic prototyping is developed, one that has been successfully applied in a new rapid hard tooling technology-Direct Prototype Spray Tooling. At first, the appropriate ceramic materials mixed with metal powder are confirmed for the robotic milling and the following plasma spraying process. Then the 6 - DOF robotic milling paths are extracted from the NC code and transformed into the robotic JBI type file, the NC code generated through the general CAD/CAM software such as UG -NX. Finally, the robotic milling characteristics such as moving path accuracy and milling force are tested to find the best milling parameters and to ensure the executable, accurate and efficient ceramic prototype milling technology. The development of this method not only broadens the robotic milling material range but also extends the rapid prototyping fields. It can also be used for producing ceramic parts that are difficult to machine.

Influence of heat treatment on nanocrystalline zirconia powder and plasma-sprayed thermal barrier coatings

Nanostructured zirconia top coat was deposited by air plasma spray and NiCoCrAlTaY bond coat was deposited on Ni substrate by low pressure plasma spray.Nanostructured and conventional thermal barrier coatings were heat-treated at temperature varying from 1050 to 1 250oC for 2-20 h.The results show that obvious grain growth was found in both nanostructured and conventional thermal barrier coatings(TBCs)after high temperature heat treatment.Monoclinic/tetragonal phases were transformed into cubic phase in the agglomerated nano-powder after calcination.The cubic phase content increased with increasing calcination temperature.Calcination of the powder made the yttria distributed on the surface of the nanocrystalline particles dissolve in zirconia when grains grew.Different from the phase constituent of the as-sprayed conventional TBC which consisted of diffusionlesstransformed tetragonal,the as-sprayed nanostructured TBC consisted of cubic phase.

Optimization of Spray Drying Processing Technology of Mulberry Powder

With concentrated juice of mulberry as raw material, the influence of type and dosage of dry aid, the inlet air tempera- ture, inlet flow rate, and rotating speed on spray drying was studied. The spray drying processing conditions of mulberry pow- der were optimized by the L9 （3^4） orthogonal test on the basis of single factor experiment. The results showed that optimum technical parameters to produce mulberry powder were： lS-cyclodextrin as dry aids with dosage of 30%, inlet air temperature of 180 ℃, rotating speed of 18 000 r/min and inlet flow rate of 30 mL/min. The mulberry powder under this optimum process conditions had a loose structure and bright color, fruity flavor was rich, the anthocyanin content for 54.67 mg/g, moisture content for 5.6% and sensory scores for 83.