目的针对国内处理原料气在气质较富时乙烷回收装置单一、产物回收率低的问题,在原有工艺冷干气回流流程(cold residue reflux process,CRR)的基础上提出两种高效乙烷回收流程,即带闪蒸的冷干气回流流程(cold residue reflux process wit...目的针对国内处理原料气在气质较富时乙烷回收装置单一、产物回收率低的问题,在原有工艺冷干气回流流程(cold residue reflux process,CRR)的基础上提出两种高效乙烷回收流程,即带闪蒸的冷干气回流流程(cold residue reflux process with flash evaporator,CRR-FE)和部分原料气过冷分离的冷干气回流流程(cold residue reflux process with feed subcooled,CRR-PS)。方法在保证乙烷回收率高于95%的条件下,利用HYSYS软件模拟改进工艺流程,设置了3组逐渐变富的气质对CRR及改进流程进行了综合能耗和火用分析对比。结果改进后的流程有很好的节能效果,其中CRR-PS流程节能效果明显,在GPM值为4.3时,CRR-PS流程综合能耗节约了9.4%。3种流程火用损最大为主体设备压缩机中的外输压缩机,其次是塔设备中脱甲烷塔和丙烷制冷,最后是换热器、空冷器及水冷器;改进后的流程性能很好,整体火用效率在80%以上,总火用效率排序为CRR-PS>CRR-FE>CRR;当GPM值为4.3时,CRR-PS火用损为28471 kW,相比于CRR降低了3.9%,表明CRR-PS火用损失较少,有很好的节能潜力。结论CRR-PS流程对富气适应性更强,节能效果更好。展开更多
This paper reports an investigation of Computational Fluid Dynamics(CFD)on the influence of injection momentum rate of premixed air and fuel on the flameless Moderate or Intense Low oxygen Dilution(MILD) combustion in...This paper reports an investigation of Computational Fluid Dynamics(CFD)on the influence of injection momentum rate of premixed air and fuel on the flameless Moderate or Intense Low oxygen Dilution(MILD) combustion in a recuperative furnace.Details of the furnace flow velocity,temperature,O2,CO2 and NOx concentrations are provided.Results obtained suggest that the flue gas recirculation plays a vital role in establishing the premixed MILD combustion.It is also revealed that there is a critical momentum rate of the fuel-air mixture below which MILD combustion does not occur.Moreover,the momentum rate appears to have less significant influence on conventional global combustion than on MILD combustion.展开更多
文摘目的针对国内处理原料气在气质较富时乙烷回收装置单一、产物回收率低的问题,在原有工艺冷干气回流流程(cold residue reflux process,CRR)的基础上提出两种高效乙烷回收流程,即带闪蒸的冷干气回流流程(cold residue reflux process with flash evaporator,CRR-FE)和部分原料气过冷分离的冷干气回流流程(cold residue reflux process with feed subcooled,CRR-PS)。方法在保证乙烷回收率高于95%的条件下,利用HYSYS软件模拟改进工艺流程,设置了3组逐渐变富的气质对CRR及改进流程进行了综合能耗和火用分析对比。结果改进后的流程有很好的节能效果,其中CRR-PS流程节能效果明显,在GPM值为4.3时,CRR-PS流程综合能耗节约了9.4%。3种流程火用损最大为主体设备压缩机中的外输压缩机,其次是塔设备中脱甲烷塔和丙烷制冷,最后是换热器、空冷器及水冷器;改进后的流程性能很好,整体火用效率在80%以上,总火用效率排序为CRR-PS>CRR-FE>CRR;当GPM值为4.3时,CRR-PS火用损为28471 kW,相比于CRR降低了3.9%,表明CRR-PS火用损失较少,有很好的节能潜力。结论CRR-PS流程对富气适应性更强,节能效果更好。
基金Supported by the National Natural Science Foundation of China(50936001)
文摘This paper reports an investigation of Computational Fluid Dynamics(CFD)on the influence of injection momentum rate of premixed air and fuel on the flameless Moderate or Intense Low oxygen Dilution(MILD) combustion in a recuperative furnace.Details of the furnace flow velocity,temperature,O2,CO2 and NOx concentrations are provided.Results obtained suggest that the flue gas recirculation plays a vital role in establishing the premixed MILD combustion.It is also revealed that there is a critical momentum rate of the fuel-air mixture below which MILD combustion does not occur.Moreover,the momentum rate appears to have less significant influence on conventional global combustion than on MILD combustion.
