A novel operation of batch distillation-combination of varyingcolumn pressure and total reflux-total efflux is studiedexperimentally. In the operation, the product is accumulated at thetop of the column under total re...A novel operation of batch distillation-combination of varyingcolumn pressure and total reflux-total efflux is studiedexperimentally. In the operation, the product is accumulated at thetop of the column under total reflux and then drained off completely,and the column pressure is varying in the whole process. This processhas been industrialized successfully with large profits. Theconventional model of batch distillation is improved by this methodeffectively: the separation efficiency and the yield of product areincreased greatly, the operation time is shortened and the productioncost is cut down. Moreover, the amount of condensation water isdecreased and the over-high reboiler temperature is lowered.展开更多
This paper proposes a modified operation mode of batch extractive distillation with two reboilers. The seoaration of ethanol and water using as ethylene glycol is well done to validate the feasibility, of this mode. T...This paper proposes a modified operation mode of batch extractive distillation with two reboilers. The seoaration of ethanol and water using as ethylene glycol is well done to validate the feasibility, of this mode. The pilot-plant experimental data under the identical operational conditions between the regular mode and the modified mode are in particular discussed. The studied results prove more practical advantages of tile.modified mode over the regular mode such as easier operation control, more flexibility and higher separation efficiency etc. So it suppues certain guidance for the industrial application of batch extractive distillation process.展开更多
Multivessel batch distillation(MVBD) is mainly used to separate mixtures with more than two components. In this article, a new operation mode with MVBD is proposed for separation of binary mixtures under total reflux....Multivessel batch distillation(MVBD) is mainly used to separate mixtures with more than two components. In this article, a new operation mode with MVBD is proposed for separation of binary mixtures under total reflux. A mathematic model is setup for the simulation. The proposed operation policy and the regular operation with constant reflux are compared theoretically and experimentally. The results show that the new operation mode has great advantages in time saving and operation flexibility. MVBD presents great potential for separation with high efficiency.展开更多
Model is usually necessary for the design of a control loop. Due to simplification and unknown dynamics, model plant mismatch is inevitable in the control loop. In process monitoring, detection of mismatch and evaluat...Model is usually necessary for the design of a control loop. Due to simplification and unknown dynamics, model plant mismatch is inevitable in the control loop. In process monitoring, detection of mismatch and evaluation of its influences are demanded. In this paper several mismatch measures are presented based on different model descriptions. They are categorized into different groups from different perspectives and their potential in detection and diagnosis is evaluated. Two case studies on mixing process and distillation process demonstrate the efficacy of the framework of mismatch monitoring.展开更多
Cyclic total reflux(CTR) batch distillation is a promising mode of the process but lacking of appropriate modeling for the period of filling the reflux drum.A new dynamic modeling method for the simulation of CTR batc...Cyclic total reflux(CTR) batch distillation is a promising mode of the process but lacking of appropriate modeling for the period of filling the reflux drum.A new dynamic modeling method for the simulation of CTR batch distillation is proposed in this work,in which the changes in column holdup and liquid flow rate during the filling of the drum,and the consequent change in valid number of theoretical plates are considered.The effect of drum holdup on operation time is investigated and the optimal drum holdup is obtained from the simulation.The dynamic modeling is compared to the conventional modeling without consideration of change in liquid flow rate. The experimental result shows that the present modeling is more reliable and more accurate,especially for the column with large liquid holdup.展开更多
The pulse-control operation technique which alternates between total reflux operation and total efflux operation in batch distillation was studied along with the minimum amount of slop cut. Total reflux time was confi...The pulse-control operation technique which alternates between total reflux operation and total efflux operation in batch distillation was studied along with the minimum amount of slop cut. Total reflux time was confirmed by dynamic simulation, and total efflux time was adopted by statistic method. For the mixture of hexane and cyclohexane and the traditional constant reflux ratio operation strategy, the amount of slop cut is 1.8-2.1 times of the minimum amount of slop cut; whereas for the pulse-control operation strategy, it is 1. 2 -1.4 times of the minimum amount of slop cut. So compared with the traditional constant reflux ratio operation, the pulse-control operation can decrease the amount of slop cut and operation time, and meanwhile, enhance separation efficiency and yield.展开更多
Three high-acidity crudes, Dar, SZ36-1, and QHD326, were separated through distillation into several fractions, including diesel distillates, and VGOs. Samples were characterized by negative-ion ESI FT-ICR MS. The O2 ...Three high-acidity crudes, Dar, SZ36-1, and QHD326, were separated through distillation into several fractions, including diesel distillates, and VGOs. Samples were characterized by negative-ion ESI FT-ICR MS. The O2 class species （petroleum carboxylic acids）, which have a close relationship with corrosion of equipment caused by high-acidity crudes, were put in the focus of attention and were discussed in this paper. Monocyclic, bicyclic, and tricyclic naphthenic acids are the main types of petroleum carboxylic acids in naphthenic-base crudes （SZ36-1 and QHD326）. But the main types of petroleum carboxylic acids in paraffinic-base crude （Dar） are aliphatic acids and monocyclic naphthenic acids. The O2 class species in SZ36-1 and QHD326 are distributed in a wider range and have bigger DBE value （double-bond equivalence value） and carbon number than Dar. Bicyclic naphthenic acids have the highest proportion among petroleum carboxylie acids in diesel distillates, but monocyclic and tricyclic naphthenic acids also occupy a high proportion. Particularly, aliphatic acids in the diesel distillate of Dar still have high proportion among petroleum carboxylic acids. The distribution of petroleum carboxylic acids in VGO is basically identical. The bicyclic naphthenic acids assume the first place （about 25 m%）, while the monocyclic and tricyclic naphthenic acids take the next place. The comparison of petroleum carboxylic acids in diesel distillates and VGOs has revealed that the molecules of carboxylic acids in VGOs are not only bigger but also more complicated.展开更多
文摘A novel operation of batch distillation-combination of varyingcolumn pressure and total reflux-total efflux is studiedexperimentally. In the operation, the product is accumulated at thetop of the column under total reflux and then drained off completely,and the column pressure is varying in the whole process. This processhas been industrialized successfully with large profits. Theconventional model of batch distillation is improved by this methodeffectively: the separation efficiency and the yield of product areincreased greatly, the operation time is shortened and the productioncost is cut down. Moreover, the amount of condensation water isdecreased and the over-high reboiler temperature is lowered.
文摘This paper proposes a modified operation mode of batch extractive distillation with two reboilers. The seoaration of ethanol and water using as ethylene glycol is well done to validate the feasibility, of this mode. The pilot-plant experimental data under the identical operational conditions between the regular mode and the modified mode are in particular discussed. The studied results prove more practical advantages of tile.modified mode over the regular mode such as easier operation control, more flexibility and higher separation efficiency etc. So it suppues certain guidance for the industrial application of batch extractive distillation process.
文摘Multivessel batch distillation(MVBD) is mainly used to separate mixtures with more than two components. In this article, a new operation mode with MVBD is proposed for separation of binary mixtures under total reflux. A mathematic model is setup for the simulation. The proposed operation policy and the regular operation with constant reflux are compared theoretically and experimentally. The results show that the new operation mode has great advantages in time saving and operation flexibility. MVBD presents great potential for separation with high efficiency.
基金Supported in part by the National Basic Research Program of China (2012CB720500)the Erasmus Mundus Europe Asia(EMEA) Scholarship Program
文摘Model is usually necessary for the design of a control loop. Due to simplification and unknown dynamics, model plant mismatch is inevitable in the control loop. In process monitoring, detection of mismatch and evaluation of its influences are demanded. In this paper several mismatch measures are presented based on different model descriptions. They are categorized into different groups from different perspectives and their potential in detection and diagnosis is evaluated. Two case studies on mixing process and distillation process demonstrate the efficacy of the framework of mismatch monitoring.
文摘Cyclic total reflux(CTR) batch distillation is a promising mode of the process but lacking of appropriate modeling for the period of filling the reflux drum.A new dynamic modeling method for the simulation of CTR batch distillation is proposed in this work,in which the changes in column holdup and liquid flow rate during the filling of the drum,and the consequent change in valid number of theoretical plates are considered.The effect of drum holdup on operation time is investigated and the optimal drum holdup is obtained from the simulation.The dynamic modeling is compared to the conventional modeling without consideration of change in liquid flow rate. The experimental result shows that the present modeling is more reliable and more accurate,especially for the column with large liquid holdup.
文摘The pulse-control operation technique which alternates between total reflux operation and total efflux operation in batch distillation was studied along with the minimum amount of slop cut. Total reflux time was confirmed by dynamic simulation, and total efflux time was adopted by statistic method. For the mixture of hexane and cyclohexane and the traditional constant reflux ratio operation strategy, the amount of slop cut is 1.8-2.1 times of the minimum amount of slop cut; whereas for the pulse-control operation strategy, it is 1. 2 -1.4 times of the minimum amount of slop cut. So compared with the traditional constant reflux ratio operation, the pulse-control operation can decrease the amount of slop cut and operation time, and meanwhile, enhance separation efficiency and yield.
文摘Three high-acidity crudes, Dar, SZ36-1, and QHD326, were separated through distillation into several fractions, including diesel distillates, and VGOs. Samples were characterized by negative-ion ESI FT-ICR MS. The O2 class species （petroleum carboxylic acids）, which have a close relationship with corrosion of equipment caused by high-acidity crudes, were put in the focus of attention and were discussed in this paper. Monocyclic, bicyclic, and tricyclic naphthenic acids are the main types of petroleum carboxylic acids in naphthenic-base crudes （SZ36-1 and QHD326）. But the main types of petroleum carboxylic acids in paraffinic-base crude （Dar） are aliphatic acids and monocyclic naphthenic acids. The O2 class species in SZ36-1 and QHD326 are distributed in a wider range and have bigger DBE value （double-bond equivalence value） and carbon number than Dar. Bicyclic naphthenic acids have the highest proportion among petroleum carboxylie acids in diesel distillates, but monocyclic and tricyclic naphthenic acids also occupy a high proportion. Particularly, aliphatic acids in the diesel distillate of Dar still have high proportion among petroleum carboxylic acids. The distribution of petroleum carboxylic acids in VGO is basically identical. The bicyclic naphthenic acids assume the first place （about 25 m%）, while the monocyclic and tricyclic naphthenic acids take the next place. The comparison of petroleum carboxylic acids in diesel distillates and VGOs has revealed that the molecules of carboxylic acids in VGOs are not only bigger but also more complicated.
