Microstructure evolution of Al-Ti liquid-solid interface

Al-Ti diffusion couples were made by embedded technology and treated at the temperature between the melting points of Al and Ti. The microstructure evolution and growth mechanism of the Al-Ti DRZ were investigated. The result shows that the DRZ, the mixture of TiAl3 and Al, grows layer by layer along their chemical equilibrium zone. In the course, the growth interface moves toward the aluminum side. TiAl3 is the only new phase which forms earliest in the course of heat-treatment. The growth mechanism of the DRZ changes after the phase transition of titanium. Before the phase transition of titanium, the growth of the DRZ is controlled by the dissolution speed of the titanium to the molten aluminum, while after the phase transition of titanium, the growth is controlled by the chemical reaction speed of Al and Ti atoms, and consequently, its growth rate is greatly increased.

极端低温环境下防覆冰材料研究进展

表面覆冰和积雪广泛存在于日常生活及工业生产中,但在极端复杂低温环境下,工程设备表面严重积冰会影响其使役性能,常常导致高能耗或灾难事故发生。传统除冰技术如机械除冰、加热融冰以及喷洒化学试剂等效率低,费用高,作业危险性大,无法从根本上解决实际工程领域的覆冰难题。通过采用涂装功能防覆冰材料的策略,抑制或延缓材料表面覆冰的形成,降低表面冰层的结合强度和覆冰量,从源头上解决覆冰问题成为主要的研究方向。相比于传统物理法和化学法,该方法具有高效率、低能耗、简便易行等特点,具有较好的应用前景。基于此,在详细阐述了材料表界面润湿特性和防覆冰机理的基础上,综述了国内外极端低温环境下防覆冰材料的研究进展,并对固–液界面型、液–液界面型以及复合涂层材料等几类主要防覆冰材料的适用性及优缺点进行了对比和分析,最后指出了目前防覆冰材料应用面临的技术瓶颈,并对未来防覆冰材料的发展方向和趋势进行了展望,为极端低温环境防覆冰材料的设计和选择提供参考。

Kinetics of reactive wetting of graphite by liquid Al and Cu-Si alloys

In order to reveal the physical essence of the spreading process of reactive wetting,a sort of model of energy to explain the driving force and wetting mechanism was presented.The reactive wetting of molten A1 and Cu Si on graphite was studied by a modified sessile drop method under a vacuum,in which the contact angles were measured by ADSA software.The thermodynamic and kinetic processes of the typical reactive wetting were focused on,the thermodynamic equations of energy relations were derived,the interfacial energy of graphite and solid-liquid interfacial energy versus time at the triple line were calculated,and the dynamics model of interface energy is established.The presented dynamics model is verified by means of experimental results,and it is shown that solid liquid interfacial energy decreases with time in exponential relationship.It provides a new method for reference to explain the process from the angle of energy.

Microstructure refinement of AZ31 alloy solidified with pulsed magnetic field

The effects of a pulsed magnetic field on the solidified microstructure of an AZ31 magnesium alloy were investigated.The experimental results show that the remarkable microstructural refinement is achieved when the pulsed magnetic field is applied to the solidification of the AZ31 alloy.The average grain size of the as-cast microstructure of the AZ31 alloy is refined to 107 μm.By quenching the AZ31 alloy, the different primary α-Mg microstructures are preserved during the course of solidification.The microstructure evolution reveals that the primary α-Mg generates and grows in globular shape with pulsed magnetic field, contrast with the dendritic shape without pulsed magnetic field.The pulsed magnetic field causes melt convection during solidification, which makes the temperature of the whole melt homogenized, and produces an undercooling zone in front of the liquid/solid interface, which makes the nucleation rate increased and big dendrites prohibited.In addition, the Joule heat effect induced in the melt also strengthens the grain refinement effect and spheroidization of dendrite arms.

Direct AFM measurements of morphology and interaction force at solid-liquid interfaces between DTAC/CTAC and mica

The adsorption of dedecyltrimethylammoium chloride(DTAC) and hexadecyltrimethylammoium chloride(CTAC) on muscovite mica substrates was examined using atomic force microscopy(AFM). Adsorption morphology images and interaction forces of cationic surfactants at solid-solution interfaces were measured in tapping mode and Pico Force mode, respectively. The images demonstrated that the adsorbed structure was varied by a variety of surfactant concentrations. The adsorbed layer on mica was monolayer at first, and then became bilayer. A striped adsorbed structure was observed in a higher concentration of CTAC,which could not be found in any other concentrations of DTAC. For force measurements, the repulsive force was exponentially decreasing with the concentration increasing till a net attractive force appeared. A largest attractive force could be observed at a certain concentration, which was close to the point of charge neutralization. The results also showed a significant impact of hydrocarbon chain length on adsorption. An adsorption simulation was established to give a clear understanding of the interaction between cationic surfactants and mica.

Kinetic study on carbothermic reduction of ilmenite with activated carbon

The carbothermic reduction of Panzhihua ilmenite with various additions of activated carbon was investigated byisothermal experiments over the temperature range of1373to1773K in the argon atmosphere.According to the reaction kineticsrecorded by the infrared gas analyzer,it was found that the amount of carbon addition had little influence on the reaction rates atvarious temperatures except1473K.When the reaction temperature was above the eutectic temperature of1427K of Fe?C binarysystem,part of carbon would dissolve into Fe to form a liquid phase,which made the liquid Fe as a diffusion channel of carbon todiffuse to the reaction interface.The carbothermic reduction above1573K obeyed the shrinking-core model.The mass fraction ofTiC could be determined by the standard addition technique.

Microstructures and mechanical properties of AZ91D/0Cr19Ni9 bimetal composite prepared by liquid-solid compound casting

The liquid-solid compound casting technology was used to produce the AZ91D/0Cr19Ni9 bimetal composite without and with hot dipping aluminium, respectively. The influences of Al coating on microstructures and mechanical properties of AZ91D/0Cr19Ni9 interface were investigated. The results showed that the mechanical bonding was obtained between AZ91D and bare steel 0Cr19Ni9 where a gap existed at the interface; the metallurgical bonding was formed between AZ91D and Al-coated 0Cr19Ni9, which could be divided into two different intermetallic layers: layer Ⅰ was mainly composed of α-Mg+β-Mg17Al12 eutectic structure and a small amount of MgAl2O4, and layer Ⅱ mainly comprised of Fe2Al5 intermetallic compound. Furthermore, the hardness value of interface was obviously higher than that of AZ91D matrix, and the average hardness values of layers Ⅰ and Ⅱ were HV 158 and HV 493, respectively. The shear strength of AZ91D/Al-coated 0Cr19Ni9 interface was higher than that of AZ91D/bare 0Cr19Ni9 interface, which confirmed that Al coating could improve the adhesive strength between AZ91D and 0Cr19Ni9 during liquid-solid compound casting process.

"Environmental phosphorylation"boosting photocatalytic CO_(2)reduction over polymeric carbon nitride grown on carbon paper at air-liquid-solid joint interfaces

The limited CO_(2)content in aqueous solution and low adsorption amount of CO_(2)on catalyst surface lead to poor photocatalytic CO_(2)reduction activity and selectivity.Herein,the design and fabrication of a novel photocatalytic architecture is reported,accomplished via chemical vapor deposition of polymeric carbon nitride on carbon paper.The as-obtained samples with a hydrophobic surface exhibit excellent CO_(2)transport and adsorption ability,as well as the building of triphase air-liquid-solid(CO_(2)-H_(2)O-catalyst)joint interfaces,eventually resulting in the inhibition of H2 evolution and great promotion of CO_(2)reduction with a selectivity of 78.6%.The addition of phosphate to reaction environment makes further improvement of CO_(2)photoreduction into carbon fuels with a selectivity of 93.8%and an apparent quantum yield of 0.4%.This work provides new insight for constructing efficient photocatalytic architecture of CO_(2)photoreduction in aqueous solution and demonstrates that phosphate could play a key role in this process.

Local corrosion mechanism of SiO2-based refractories caused by slag movement near solid–liquid–gas interface in different slag systems

Slag movement on SiO2-based prism refractories in different slag systems was observed. The cross section shape evolution mechanism was discussed. Two types of shape evolution appear. For PbO-SiO2 slag whose surface tension improves with SiO2 concentration, slag film flows up along four edges under axial Marangoni shear force and wettability. Then, it flows down along four lateral faces under gravity. Corrosion rate at edges is larger than that on lateral faces due to different SiO2 solubilities of ascending and descending flow. Prism cross section shape changes from square to round. For FetO-SiO2 slag whose surface tension reduces with the increase of SiO2 concentration, slag film flows up under the inflence of wettability. Then, it flows down under Marangoni shear force and gravity. Compared to four edges, slag is mainly up and down on four lateral faces due to larger surface tension and size. So, prism cross section shape keeps square.

Effect of Si content on interfacial reaction and properties between solid steel and liquid aluminum

The effect of Si content on the microstructures and growth kinetics of intermetallic compounds(IMCs)formed during the initial interfacial reaction(<10 s)between solid steel and liquid aluminum was investigated by a thermophysical simulation method.The influence of Si addition on interfacial mechanical properties was revealed by a high-frequency induction brazing.The results showed that IMCs layers mainly consisted ofη-Fe_(2)Al_(5)andθ-Fe_(4)Al_(13).The addition of Si reduced the thickness of the IMCs layer.The growth of theηphase was governed by the diffusion process when adding 2 wt.%Si to the aluminum melt.When 5 wt.%or 8 wt.%Si was added to aluminum,the growth was governed by both the diffusion process and interfacial reaction,and ternary phaseτ1/τ9-(Al,Si)_(5)Fe_(3)was formed in theηphase.The apparent activation energies of theηphase decreased gradually with increasing Si content.The joint with pure aluminum metal had the highest tensile strength and impact energy.

Relationship between solid/liquid interface and crystal orientation for pure magnesium solidified in fashion of cellular crystal

The relationship between the solid/liquid interface and the crystal orientation for pure magnesium,which grows in fashion of cellular crystal in unidirectional solidification,was investigated.The results show that the energy of the solid/liquid interface is the lowest during cellular crystal growth of pure magnesium;and the solid/liquid interface is covered by the basal face{0001}and by the crystal face made up of three atoms located at the orientation{0001}0100and two atoms located at the inner of magnesium crystal cell.The strongest bond is formed in the direction of 61.9°viating from the growth direction,and the second strong bond is formed in the directions of 8.5°d 47.7°espectively,deviating from the growth direction.The angle between the basal face{0001} and the growth direction is 61.9°he theoretical analysis results are basically consistent with the experimental results from SUSUMU et al.

Understanding fundamentals of electrochemical reactions with tender X-rays:A new lab-based operando X-ray photoelectron spectroscopy method for probing liquid/solid and gas/solid interfaces across a variety of electrochemical systems

Electrocatalysis is key to improving energy efficiency,reducing carbon emissions,and providing a sustainable way of meeting global energy needs.Therefore,elucidating electrochemical reaction mechanisms at the electrolyte/electrode interfaces is essential for developing advanced renewable energy technologies.However,the direct probing of real-time interfacial changes,i.e.,the surface intermediates,chemical environment,and electronic structure,under operating conditions is challenging and necessitates the use of in situ methods.Herein,we present a new lab-based instrument commissioned to perform in situ chemical analysis at liquid/solid interfaces using ambient pressure X-ray photoelectron spectroscopy(APXPS).This setup takes advantage of a chromium source of tender X-rays and is designed to study liquid/solid interfaces by the“dip and pull”method.Each of the main components was carefully described,and the results of performance tests are presented.Using a three-electrode setup,the system can probe the intermediate species and potential shifts across the liquid electrolyte/solid electrode interface.In addition,we demonstrate how this system allows the study of interfacial changes at gas/solid interfaces using a case study:a sodium–oxygen model battery.However,the use of APXPS in electrochemical studies is still in the early stages,so we summarize the current challenges and some developmental frontiers.Despite the challenges,we expect that joint efforts to improve instruments and the electrochemical setup will enable us to obtain a better understanding of the composition–reactivity relationship at electrochemical interfaces under realistic reaction conditions.

Evolution of bonding interface in solid-liquid cast-rolling bonding of Cu/Al clad strip

Cu/Al clad strips are prepared using solid?liquid cast-rolling bonding(SLCRB)technique with a d160mm×150mm twin-roll experimental caster.The extent of interfacial reactions,composition of the reaction products,and their micro-morphology evolution in the SLCRB process are investigated with scanning electron microscope(SEM),energy dispersive spectrometer(EDS),and X-ray diffraction(XRD).In the casting pool,initial aluminized coating is first generated on the copper strip surface,with the diffusion layer mainly consisting ofα(Al)+CuAl2and growing at high temperatures,with the maximum thickness of10μm.After sequent rolling below the kiss point,the diffusion layer is broken by severe elongation,which leads to an additional crack bond process with a fresh interface of virgin base metal.The average thickness is reduced from10to5μm.The reaction products,CuAl2,CuAl,and Cu9Al4,are dispersed along the rolling direction.Peeling and bending test results indicate that the fracture occurs in the aluminum substrate,and the morphology is a dimple pattern.No crack or separation is found at the bonding interface after90°-180°bending.The presented method provides an economical way to fabricate Cu/Al clad strip directly.

A critical assessment of the roles of water molecules and solvated ions in acid-base-catalyzed reactions at solid-water interfaces

Solid-aqueous interfaces and phenomena occurring at those interfaces are ubiquitously found in a plethora of chemical systems.When it comes to heterogeneous catalysis,however,our understanding of chemical transformations at solid-aqueous interfaces is relatively limited and primitive.This review phenomenologically describes a selection of water-engendered effects on the catalytic behavior for several prototypical acid-base-catalyzed reactions over solid catalysts,and critically assesses the general and special roles of water molecules,structural moieties derived from water,and ionic species that are dissolved in it,with an aim to extract novel concepts and principles that underpin heterogeneous acid-base catalysis in the aqueous phase.For alcohol dehydration catalyzed by solid Bronsted acids,rate inhibition by water is most typically related to the decrease in the acid strength and/or the preferential solvation of adsorbed species over the transition state as water molecules progressively solvate the acid site and form extended networks wherein protons are mobilized.Water also inhibits dehydration kinetics over most Lewis acid-base catalysts by competitive adsorption,but a few scattered reports reveal substantial rate enhancements due to the conversion of Lewis acid sites to Brønsted acid sites with higher catalytic activities upon the introduction of water.For aldol condensation on catalysts exposing Lewis acid-base pairs,the addition of water is generally observed to enhance the rate when C–C coupling is rate-limiting,but may result in rate inhibition by site-blocking when the initial unimolecular deprotonation is rate-limiting.Water can also promote aldol condensation on Brønsted acidic catalysts by facilitating inter-site communication between acid sites through hydrogen-bonding interactions.For metallozeolite-catalyzed sugar isomerization in aqueous media,the nucleation and networking of intrapore waters regulated by hydrophilic entities causes characteristic enthalpy-entropy tradeoffs as these water moieties interact with kinetically relevant hydride transfer transition states.The discussed examples collectively highlight the utmost importance of hydrogen-bonding interactions and ionization of covalently bonded surface moieties as the main factors underlying the uniqueness of water-mediated interfacial acid-base chemistries and the associated solvation effects in the aqueous phase or in the presence of water.A perspective is also provided for future research in this vibrant field.

Recent advances on “ordered water monolayer that does not completely wet water” at room temperature

The molecular scales behavior of interracial water at the solid/liquid interfaces is of a fundamental significance in a diverse set of technical and scientific contexts, ranging from the efficiency of oil mining to the activity of biological molecules. Recently, it has become recognized that, both the physical interactions and the surface morphology have significant impact on the behavior of inter- facial water, including the water structures as well as the wetting properties of the surface. In this review, we summarize some of recent advances in the atom-level pictures of the interfacial water, which exhibits the ordered character on various solid surfaces at room or cryogenic temperature. Special focus has been devoted to the wetting phenomenon of ＂ordered water monolayer that does not completely wet water＂ and the underlying mechanism on model and some real solid surfaces at room temperature. The possible applications of this phenomenon are also discussed.

Study on the effect of pressure on the equilibrium and stability of the solid-liquid interface in solidification of binary alloys

The equilibrium of the solid-liquid interface in pressurized solidification process of binary alloys was studied using the Gibbs theory, and the stability of the solid-liquid interface was discussed based on the consideration of the effects of pressure on the diffusion coefficient, the interface growth rate and tile equilibrium liquid composition. A mathematical description of the equi- librium status, the relationship of temperature, pressure, composition and interfacial tension was obtained, and further, a mathematical representation of the curvature radius of solid-liquid interface was developed, which facilitates a thorough understanding of the controlled variables of the interfacial stability.

Acoustic Goos-H?nchen effect

We report two models of the lateral displacement of acoustic-wave scattering on a fluid-solid interface that reveal an acoustic analog of the Goos-Hainchen effect in optics. This acoustic analog is called the acoustic Goos-Hainchen effect. Using newly proposed models, we made numerical calculations for the system ofa water-Perspex interface. Specifically, in the post-critical-angle region, we observed a lateral displacement （and transition time） of the reflected P-wave with respect to the incident P-wave. The first arrival of the acoustic signal from the interface is found to be a reflected P-wave rather than the sliding-refraction P-wave usually described in traditional acoustic-logging sliding P-wave theory. For both proposed models, the effective propagation speed of the reflected P-wave along the interface depends on not only the physical properties of the interracial media but also the incident angle. These observations are intriguing and warrant further investigation.

Morphological evolution of the solid-liquid interface near grain boundaries during directional solidification

Morphological evolution of the solid-liquid interface near grain boundaries has been studied during directional solidification of succinonitrile-based transparent alloys (SCN-0.9wt%DCB). Experimental results show that the grain boundary provides the starting point of morphological instability of the solid-liquid interface. The initial perturbation near the grain boundary is significantly larger than other perturbations on the interface. The initial shape of the interface and the competition between the thermal direction and preferred crystalline orientations determine the subsequent growth pattern selections. The temporal variations of the curvature radius of cell/ridge tips near the grain boundary have also been studied when the instability occurs. This process is divided into three parts. As the pulling velocity increases, dendrites at the grain boundary grow in two different directions to form a bicrystal microstructure. Side branches on either side of the dendrite exhibit different growth patterns.