The microstructures and crystal growth directions of permanent mould casting(PMC) and directionally solidified(DS) Al-Cu alloys with different contents of Cu were investigated. Simultaneously, the effects of pouri...The microstructures and crystal growth directions of permanent mould casting(PMC) and directionally solidified(DS) Al-Cu alloys with different contents of Cu were investigated. Simultaneously, the effects of pouring temperature on the microstructure and crystal growth direction of permanent mould casting pure Al were also discussed. The results indicate that the α(Al) crystals in the pure Al do not always keep common columnar grains, but change from the columnar grains to columnar dendrites with developed arms as the pouring temperature rises. The growth direction also varies with the change of pouring temperature. Cu element has similar effects on the microstructures of the PMC and DS casting Al-Cu alloys and the α(Al) crystals gradually change from columnar crystals in turn to columnar dendrites and developed equiaxed dendrites as the Cu content increases. The crystal growth direction in the PMC alloys gradually approaches (110) orientation with increasing Cu content. But the resulting crystals with growth direction of (110) do not belong to feathery grains. There are also no feathery grains to form in all of the DS Al-Cu alloys.展开更多
The double directional solidification(DS) technique was developed to control the lamellar microstructures in primary β TiAl-Nb alloys.Polysynthetically twinned(PST) crystals with lamellar boundaries parallel to o...The double directional solidification(DS) technique was developed to control the lamellar microstructures in primary β TiAl-Nb alloys.Polysynthetically twinned(PST) crystals with lamellar boundaries parallel to or inclined 45o to the growth direction were achieved due to the complete peritectic transformation during directional solidification of the alloys with the dendritic solid/liquid interface.The PST crystals with aligned lamellar boundaries only parallel to the growth direction were produced when lamellar grains with lamellar boundaries in the same orientation were seeded by themselves under appropriate growth conditions.Low boron addition is harmful to align the lamellar orientation because of the growth of non-peritectic α phase.Due to the larger yttria particles and boride ribbons in the directionally solidified TiAl-Nb alloys,the tensile plastic elongations of the alloys are only close to 2%.展开更多
The effects of different solution methods on microstructure, mechanical properties and precipitation behavior of Al-Mg-Si alloy were investigated by scanning electron microscope, transmission electron microscope, tens...The effects of different solution methods on microstructure, mechanical properties and precipitation behavior of Al-Mg-Si alloy were investigated by scanning electron microscope, transmission electron microscope, tensile test, and differential scanning calorimetry. The results revealed that the recrystallized grains of the alloy after the solution treatment with hot air became smaller and more uniform, compared with solution treatment with electrical resistance. The texture of the alloy after two solution treatment methods was different. More rotated cube components were formed through solution treatment with electrical resistance, which was better for improving the drawability of the alloy. The strength of the alloy under the solution treatment with hot air was higher before stamping, because of the small uniform grains and many clusters in the matrix. The alloy solution treated with hot air also possessed good bake hardenability, because the transformation occurred on more clusters in the matrix.展开更多
The present study focused on the formation and crystallographic orientation of twinned dendrites coexisting with equiaxed grains in unidirectional solidification of Al-32%Zn(mass fraction)alloy.The morphology was inve...The present study focused on the formation and crystallographic orientation of twinned dendrites coexisting with equiaxed grains in unidirectional solidification of Al-32%Zn(mass fraction)alloy.The morphology was investigated by optical metallograph and electron back-scattered diffraction technique.Results showed that the macrostructure of the alloy exhibited a typical feathery and fan-like structure while the microstructures were elongated lamellas,which were separated by coherent and incoherent twin boundaries.Both the primary trunk and all lateral arms of twinned dendrites grew along〈110〉directions,unlike regular〈100〉α(Al)dendrites.The facet growth of crystals at solid/liquid interface was responsible for the origin of twinned dendrites during the weak local convection,and high thermal gradient and medium solidification velocity had significant contribution to the formation of twinned dendrites.The formation mechanism of twinned dendrites which consisted of three multiplication ways of new twin boundaries formation and one way of dendrite evolution in twin plane was shown schematically.展开更多
A novel technique of introducing gas bubble stirring during solidification was studied to prepare Al-Si semi-solid slurry. The microstructure evolution of the slurry during slow cooling process after stirring was inve...A novel technique of introducing gas bubble stirring during solidification was studied to prepare Al-Si semi-solid slurry. The microstructure evolution of the slurry during slow cooling process after stirring was investigated. The effects of the solidification rate on the microstructure of the semi-solid slurry were investigated under three different solidification conditions. The results show that fine non-dendritic slurry can be obtained using the gas bubble stirring method. Ripening and coarsening of primary Al grains are observed during the slow cooling process, and at last coarsened eutectic Si appears. Primary Al grains with different sizes and eutectic Si are obtained, corresponding to three different solidification rates.展开更多
基金Project(51061010)supported by the National Natural Science Foundation of ChinaProject(NCET-10-0023)supported by the Program for New Century Excellent Talents in University of ChinaProject(J201103)supported by the Program for Hongliu Outstanding Talents of Lanzhou University of Technology,China
文摘The microstructures and crystal growth directions of permanent mould casting(PMC) and directionally solidified(DS) Al-Cu alloys with different contents of Cu were investigated. Simultaneously, the effects of pouring temperature on the microstructure and crystal growth direction of permanent mould casting pure Al were also discussed. The results indicate that the α(Al) crystals in the pure Al do not always keep common columnar grains, but change from the columnar grains to columnar dendrites with developed arms as the pouring temperature rises. The growth direction also varies with the change of pouring temperature. Cu element has similar effects on the microstructures of the PMC and DS casting Al-Cu alloys and the α(Al) crystals gradually change from columnar crystals in turn to columnar dendrites and developed equiaxed dendrites as the Cu content increases. The crystal growth direction in the PMC alloys gradually approaches (110) orientation with increasing Cu content. But the resulting crystals with growth direction of (110) do not belong to feathery grains. There are also no feathery grains to form in all of the DS Al-Cu alloys.
基金Project (2011CB605500) supported by the National Basic Research Program of ChinaProject (FRF-MP-10-005B) supported by the Fundamental Research Funds for the Central Universities,China
文摘The double directional solidification(DS) technique was developed to control the lamellar microstructures in primary β TiAl-Nb alloys.Polysynthetically twinned(PST) crystals with lamellar boundaries parallel to or inclined 45o to the growth direction were achieved due to the complete peritectic transformation during directional solidification of the alloys with the dendritic solid/liquid interface.The PST crystals with aligned lamellar boundaries only parallel to the growth direction were produced when lamellar grains with lamellar boundaries in the same orientation were seeded by themselves under appropriate growth conditions.Low boron addition is harmful to align the lamellar orientation because of the growth of non-peritectic α phase.Due to the larger yttria particles and boride ribbons in the directionally solidified TiAl-Nb alloys,the tensile plastic elongations of the alloys are only close to 2%.
基金Project(2016YFB0300605)supported by the National Key Research and Development Program of ChinaProject(51234002)supported by the National Natural Science Foundation of China+1 种基金Project(L2013113)supported by the Liaoning Province Science and Technology,ChinaProject(N140703002)supported by the Fundamental Research Funds for the Central Universities,China
文摘The effects of different solution methods on microstructure, mechanical properties and precipitation behavior of Al-Mg-Si alloy were investigated by scanning electron microscope, transmission electron microscope, tensile test, and differential scanning calorimetry. The results revealed that the recrystallized grains of the alloy after the solution treatment with hot air became smaller and more uniform, compared with solution treatment with electrical resistance. The texture of the alloy after two solution treatment methods was different. More rotated cube components were formed through solution treatment with electrical resistance, which was better for improving the drawability of the alloy. The strength of the alloy under the solution treatment with hot air was higher before stamping, because of the small uniform grains and many clusters in the matrix. The alloy solution treated with hot air also possessed good bake hardenability, because the transformation occurred on more clusters in the matrix.
基金Project(51674204)supported by the National Natural Science Foundation of ChinaProject(2016GY-219)supported by Shaanxi Provincial Science and Technology Research and Development Program of China
文摘The present study focused on the formation and crystallographic orientation of twinned dendrites coexisting with equiaxed grains in unidirectional solidification of Al-32%Zn(mass fraction)alloy.The morphology was investigated by optical metallograph and electron back-scattered diffraction technique.Results showed that the macrostructure of the alloy exhibited a typical feathery and fan-like structure while the microstructures were elongated lamellas,which were separated by coherent and incoherent twin boundaries.Both the primary trunk and all lateral arms of twinned dendrites grew along〈110〉directions,unlike regular〈100〉α(Al)dendrites.The facet growth of crystals at solid/liquid interface was responsible for the origin of twinned dendrites during the weak local convection,and high thermal gradient and medium solidification velocity had significant contribution to the formation of twinned dendrites.The formation mechanism of twinned dendrites which consisted of three multiplication ways of new twin boundaries formation and one way of dendrite evolution in twin plane was shown schematically.
基金Project(50775085)supported by the National Natural Science Foundation of ChinaProject(M2009061)supported by Special Fund for Basic Research and Operating Expenses of Central College,ChinaProject(2008A610049)supported by the Natural Science Foundation of Ningbo City,China
文摘A novel technique of introducing gas bubble stirring during solidification was studied to prepare Al-Si semi-solid slurry. The microstructure evolution of the slurry during slow cooling process after stirring was investigated. The effects of the solidification rate on the microstructure of the semi-solid slurry were investigated under three different solidification conditions. The results show that fine non-dendritic slurry can be obtained using the gas bubble stirring method. Ripening and coarsening of primary Al grains are observed during the slow cooling process, and at last coarsened eutectic Si appears. Primary Al grains with different sizes and eutectic Si are obtained, corresponding to three different solidification rates.