低变质烟煤加氢增塑改质的试验研究

利用高压釜装置,对低变质烟煤进行了增塑改质试验研究。结果表明,低变质烟煤加氢增塑产物的黏结指数能达到60左右。随着反应温度的升高、压力的增大、时间的延长,增塑效果越明显,试验条件增大到一定程度后,增塑效果趋于缓和,分析得出适宜的反应条件:压力为4.0 MPa,反应温度350℃,反应时间50min。

加塑水泥混凝土基本性能和路用性能的室内试验

一、概述加塑水泥混凝土是在普通水泥土内掺入某种(些)塑性材料,适当降低普通水泥混凝土的刚脆性,获得一定弹塑性,以减轻车辆对路面的磨耗及振动冲击。同时,在抗压强度略增或几乎不增的前提下,使加塑水泥混凝土具有较高抗折强度,以减少受弯构件断面厚度,达到节省材料,减轻自重的目的。

Hot deformation behavior of homogenized Al-3.2Mg-0.4Er aluminum alloy

The hot deformation behavior of the homogenized Al?3.2Mg?0.4Er aluminum alloy was investigated at 573?723 K under strain rates of 0.001?1 s?1. On the basis of compression experimental results, an accurate phenomenological constitutive equation that coupled the effects of strain rate, deformation temperature and strain was modeled. Furthermore, a kinetic model of dynamic recrystallization and processing map were also presented. The results show that the flow stress of the studied Al?3.2Mg?0.4Er alloy can be predicted accurately using the proposed constitutive model. The evolution of microstructure and the volume fraction of dynamic recrystallization can be described exactly in terms of S-curves with the proposed kinetic model. Moreover, the processing maps for hot working at different strains were constructed, suggesting the optimum processing conditions for this alloy are 573 K, 0.001 s?1 and 723 K, 0.001?0.1 s?1.

Viscoelasto-plastic properties of deep hard rocks under water environment

Using a circular incremental step load and unload method, a set of rheological experiments were performed to study the viscoelasto-plastic properties of amphibolite in Jinchuan No.2 diggings under different environments. Based on the scientific analysis on rheological experimental data, the viscoelasto-plastic properties of amphibolite under different environments were studied. The results show that the instantaneous elastic modulus and viscoplastic properties of amphibolite are affected little, the viscoelastic properties of amphibolite are significantly affected. Based on the experimental results and characteristics of recovered rock specimen, a generalized Kelvin model was chosen to simulate rheological properties of amphibolites and key parameters were obtained. It is found that the creep deformation modulus E1 is significantly influenced by the water, while the instant elastic modulus E2 is not significantly affected. The discreteness of the viscosity coefficient η is large, the influence of water on η is not clear and needs to be further studied.

Tuning mechanical properties for β(B2)-containing TiAl intermetallics

Based on the analyses of the microstructures and phase diagrams of the TiAl-based alloy, the relationship among the composition, structure and mechanical properties of the B2-containing y-TiAI alloys was reviewed. The refinement of microstructures and improvement of mechanical properties of TiA1 alloy through stabilization of the β/B2 phase were reviewed. The mechanism of the superplastic behavior of the B2-containing y-TiAI alloys was discussed. With a reasonable addition of β-stabilizer, metastable B2 phase can be maintained, which is favorable for fine-grained structure and better high-temperature deformation behaviors. The mechanical properties of the B2-containing TiAI alloy, including the deformability and elevated temperature properties, can also be improved with doping elements and subsequent hot-working processes. The above mentioned researches discuss a new way for developing TiAI alloys with comprehensive properties, including good deformability and creep resistance.

Superplasticity of AZ31 magnesium alloy prepared by friction stir processing

Microstructure and tensile behaviors of AZ31 magnesium alloy prepared by friction stir processing（FSP） were investigated.The results show that microstructure of the AZ31 hot-rolled plate with an average grain size of 92.0 μm is refined to 11.4 μm after FSP.The FSP AZ31 alloy exhibits excellent plasticity at elevated temperature,with an elongation to failure of 1050% at 723 K and a strain rate of 5×10-4 s-1.The elongation of the FSP material is 268% at 723 K and 1×10-2 s-1,indicating that high strain rate superplasticity could be achieved.On the other hand,the hot-rolled base material,which has a coarse grain structure,possesses no superplasticity under the experimental conditions.

Effects of aspect ratio and loading rate on room-temperature mechanical properties of Cu-based bulk metallic glasses

Room-temperature mechanical properties of Cu50Zr40Ti10-xNix（0≤x≤4,mole fraction,%） bulk metallic glasses （BMG） with aspect ratios in the range of 1：1-2.5：1 and loading rates in the range of1×10^-5-1×10^-2s^-1were systematically investigated by room-temperatureuniaxialcompression test.In the condition of an aspect ratio of 1：1, the superplasticity can be clearly observed for Cu50Zr40Ti10BMG when the loading rate is1×10^-4s^-1, while for Cu50Zr40Ti10-xNix（x=1-3, mole fraction, %） BMGs when the loading rate is1×10^-2s^-1. The plastic strain （εp）, yielding strength （σy） and fracture strength （σf） of the studied Cu-based BMGs significantly depend on the aspect ratio and the loading rate. In addition, theσyof the studied Cu-based BMGs with an aspect ratio of 1：1 is close to the σfof those with the other aspect ratios when the loading rate is1×10^-2s^-1. The mechanism for the mechanical response to the loading rate and the aspect ratiowas also discussed.

Key R&D activities for development of new types of wrought magnesium alloys in China

Many researchers in China are actively engaged in the development of new types of wrought magnesium alloys with low cost or with high-performances and novel plastic processing technologies.The research activities are funded primarily through four government-supported programs:the Key Technologies R&D Program of China,the National Basic Research Program of China,the National High-tech R&D Program of China,and the National Natural Science Foundation of China.The key R&D activities for the development of new wrought magnesium alloys in China are reviewed,and typical properties of some new alloys are summarized. More attentions are paid to high-strength wrought magnesium alloys and high-plasticity wrought magnesium alloys.Some novel plastic processing technologies,emerging in recent years,which aim to control deformation texture and to improve plasticity and formability especially at room temperature,are also introduced.

Neural Network Approach to Predict Melt Temperature in Injection Molding Processes

Among the processing conditions of injection molding, temperature of the melt entering the mold plays a significant role in determining the quality of molded parts. In our previous research, a neural network was developed to predict the melt temperature in the barrel during the plastication phase. In this paper, a neural network is proposed to predict the melt temperature at the nozzle exit during the injection phase. A typical two-layer neural network with back propagation learning rules is used to model the relationship between input and output in the injection phase. The preliminary results show that the network works well and may be used for on-line optimization and control of injection molding processes.

Flow stress behavior and processing map of extruded 7075Al/SiC particle reinforced composite prepared by spray deposition during hot compression

Hot compression tests of the extruded 7075Al/15%SiC (volume fraction) particle reinforced composite prepared by spray deposition were performed on Gleeble?1500 system in the temperature range of 300?450 °C and strain rate range of 0.001?1 s?1. The results indicate that the true stress?true strain curve almost exhibits rapid flow softening phenomenon without an obvious work hardening, and the stress decreases with increasing temperature and decreasing strain rate. Moreover, the stress levels are higher at temperature below 400 °C but lower at 450 °C compared with the spray deposited 7075Al alloy. Superplastic deformation characteristics are found at temperature of 450 °C and strain rate range of 0.001?0.1 s?1 with corresponding strain rate sensitivity of 0.72. The optimum parameters of hot working are determined to be temperature of 430?450 °C and strain rate of 0.001?0.05 s?1 based on processing map and optical microstructural observation.

Behavior of preloaded RC beams strengthened with CFRP laminates

Eighteen reinforced concrete beams, including 16 beams strengthened with CFRP laminate at different levels of preload and 2 control beams, were tested to investigate the influence of preload level on flexural behavior of CFRP-strengthened RC beam. The experimental parameters include rebar ratios, number of plies of CFRP laminates and preload level at the time of strengthening. Theoretical analysis was also carried out to explain the experimental phenomena and results. The experimental and theoretical results indicated that the preload level has more influence on the stiffness and deflection of the strengthened beam, both at post-cracking and post-yielding stage, than that on the yielding and ultimate flexural strength of the strengthened beam. The main failure mode of CFRP-strengthened beam is the intermediate crack-induced debonding of CFRP laminates, provided that the development length of CFRP laminates and shear capacity of the beam are sufficient.

A new mathematical model for predicting flow stress of X70HD under hot deformation

To realize numerical simulation of rolling and obtain the hot forming process parameters for X70 HD steel, the flow stress behaviors of X70 HD steel were investigated under different temperatures（820-1100 ℃ and strain rates（0.01-10 s-1） on a Gleeble-3500 thermo-simulation machine. A new flow stress model was established. The linear and exponential relationship methods were applied to the parameters with respect to temperature and deformation rates. The rise of curve ends under certain conditions was analyzed. The flow stress of X70 HD steel predicted by the proposed model agrees well with the experimental results. So, it greatly improves the precision of the metal thermoplastic processing through finite element method and practical application of engineering.

The latest progress in research of plastics processing technology

According to the great demand for the＂ green＂ plastics processing technology of the low energy consumption, high efficiency and environmental protection in plastics industry, the plastics processing method and technology based on the elongation rheology, with continuing evolution and innovation of the plastics plasticating and conveying method, are presented and researched on the basis of the plastics dynamic processing method arid equipment, and the plastics plasticating and conveying process in the vane extrusion system, the technical characteristics and the applications of vane plasticating and conveying technology are discussed. The research results show that compared with the conventional processing equipment, this new technology and equipment shows many outstanding advantages, such as shortening the thermo-meehanical history of the plastics processing by more than 50 % , reducing the energy consumption by 30 % or so, improving the mixing and blending effects, improving the quality of the products and the adaptability to materials, etc. , and it is found that the new technology and equipment has special superiority in the fields of the processing for material systems, such as the multiphase and multicomponent composite materials, the shear heat sensitive macromolecular materials, etc.

Single gate optimization for plastic injection mold

This paper deals with a methodology for single gate location optimization for plastic injection mold. The objective of the gate optimization is to minimize the warpage of injection molded parts, because warpage is a crucial quality issue for most injection molded parts while it is influenced greatly by the gate location. Feature warpage is defined as the ratio of maximum displacement on the feature surface to the projected length of the feature surface to describe part warpage. The optimization is combined with the numerical simulation technology to find the optimal gate location, in which the simulated annealing algorithm is used to search for the optimum. Finally, an example is discussed in the paper and it can be concluded that the proposed method is effective.

Effect of Sc and Er additions on superplastic ductilities in Al-Mg-Mn-Zr alloy

The superplasticity of Al-6Mg-0.4Mn-0.25Sc-0.12Zr and Al-6Mg-0.4Mn-0.25Er-0.12Zr(mass fraction,%)alloys sheet was investigated,and the effect of Sc and Er was discussed.The results show that the superplastic ductilities of Al-Mg-Mn-Sc-Zr alloy was higher than that of Al-Mg-Mn-Er-Zr alloy at a wide temperature range of 400-540°C and high strain rate range of1.67×10-4-1.67×10-1 s-1.A maximum elongation 673%is obtained at 520°C and 1.67×10-3 s-1 in the Sc-containing alloy;while the Er-containing alloy only gets a maximum elongation 253%at 520°C and 1.67×10-3 s-1.Moreover,the average stress exponent of Sc-containing alloy is about 2.84,which is smaller than that of Er-containing alloy(3.64).Besides,the activation energies of the Sc-containing and Er-containing alloy are 84.8 k J/mol and 87.2 k J/mol,respectively.It is indicated that grain boundary sliding is the dominant mechanism during tensile deformation.According to microstructure examination,the better superplasticity of Sc-containing alloy may be attributed to the presence of Al3_(Sc,Zr)dispersoids,which can inhibit recrystallization and grain growth effectively.

Warm bending mechanism of extrados and intrados of large diameter thin-walled CP-Ti tubes

In order to develop the warming bending technology of the large diameter thin-walled（LDTW） commercial pure titanium alloy CP-Ti tubes, the warm bending mechanism of the extrados and intrados of LDTW CP-Ti tubes was researched. By EBSD analysis and Vickers hardness test, the changes of microstructure and strength of the tubes at different bending temperatures of 293, 423 and 573 K, were analyzed. The results show： 1） The extrados of the bent tube deforms mainly by slip, along with few twinning, and the preferred orientation is similar to that of the initial tube; the intrados of the bent tube experiences compression deformation mainly by {1 012} tensile twinning, and the twinning makes the preferred orientation of wall materials change sharply. 2） The Vickers hardness values of both the extrados and intrados of the samples after bending increase greatly; the Vickers hardness values of the intrados are much higher than those of the extrados, and Vickers hardness values of the RD-TD planes are always higher than those of the RD-LD planes, which are related to the different deformation mechanisms.

The new structure of fibre glass reinforced plastics bolt

The develop actuality and direction of FRP(fibre glass reinforced plastics) bolt in the world are analyzed The new type structure of FRP bolt was designed Trial data indicate that, all kinds of capability target of this FRP bolt all achieve and exceed the country standard, substitute present metal bolt,wood bolt and bamboo bolt and other side bolt, it can gain magnitude technology and economy benefit FRP bolt mechanization product line produce efficiency is high, its throughput a day are 750 base, this can meet demand of hit small mining company

Recent advances of electromagnetic interference shielding Mg matrix materials and their processings:A review

In terms of lightweight electromagnetic interference(EMI)shielding structural materials,Mg matrix materials have proven to be the best,due to their exciting properties(e.g.low density,high specific strength,good electrical conductivity and excellent EMI shielding properties)and their wide range of applications in lightweighting in electronics,automotive and aerospace industries.Through processing,such as alloying,heat treatment,plastic deformation and composite processing,Mg matrix materials can be obtained with tailorable properties which can play a key role in designing materials for EMI shielding.This work introduces an overview of the research on the EMI shielding properties of Mg matrix materials as well as their EMI shielding mechanisms over the past few decades,focused on the influence of alloying,heat treatment,plastic deformation and composite processing for the EMI shielding properties of Mg matrix materials.At the end,conclusions and future perspectives are provided.

A Soil Temperature Control System for Sapling Study in Alpine Region

A soil temperature control system was designed for sapling study in alpine region and tested in summer, 2009. The system consisted of a power switch, voltage regulator, microcomputer timer, safety relays, temperature control device, temperature sensors, heating cables, fireproofing plastic pipes (PVC), 108 heavy-duty plastic containers and seedlings. The heating cables were held in six 2-layer PVC frames with 25 cm wide, 320 cm long and 25 cm high and three 1-layer frames with 25 cm wide and 320 cm long for 15°C soil temperature treatment, half of the 2-layer frames were used for 20°C and 25°C soil temperature treatments, respectively. Each of the frames was installed at each of ditches with 30 cm wide, 330 cm long and 30 cm deep in size. 12 seedling containers with 20 cm top diameter, 18cm bottom diameter and 25 cm high were homogenously placed at each of the ditches, and spaces between the containers were filled with natural soil. The system was economic, and could increase soil temperatures obviously and uniformly, the maximal and minimal standard errors of soil temperatures were ±0.28 and ±0.05°C at 10cm depth in the containers within each of all the ditches. In the system, aboveground environment was natural, diurnal and monthly soil temperatures varied with changing air temperature, the research results may be better to know the eco-physiological and growth responses of alpine saplings/seedlings to soil warming than that in greenhouse, laboratory, infrared heat lamp and open top chamber.