Superplasticity of AZ 31 magnesium matrix composites reinforced with 10 vol% SiC（2 μm） particulate i s investigated at temperature range from 365℃ to 565℃ and strain rate from 2.0 8×10<sup>-3</sup&g...Superplasticity of AZ 31 magnesium matrix composites reinforced with 10 vol% SiC（2 μm） particulate i s investigated at temperature range from 365℃ to 565℃ and strain rate from 2.0 8×10<sup>-3</sup> to 5.21×10<sup>-1</sup> s<sup>-1</sup>. The maximum total elongation of 228 % is obtained at a strain rate of 2.08×10<sup>-1</sup> s<sup>-1</sup>. The strain rate se nsitivity exponent （m） higher than 0.3, is observed when the strain rate is high er than 10<sup>-1</sup> s<sup>-1</sup> at 525℃. Increasing the test temperature to 540℃, the maximum total elongation exceeding 195% is achieved at a higher strain rate of 5.21×10<sup>-1</sup> s<sup>-1</sup> than that at 525℃. SiC in AZ31/SiCp composite ca n fine the matrix grain size. Filament is observed on the fracture surface of th e specimens showing superplasticity.展开更多
A multi-parameter nonlinear elasto-plastic constitutive model which can fully capture the three typical features of stress-strain response, linearity, plasticity-like stress plateau and densification phases was develo...A multi-parameter nonlinear elasto-plastic constitutive model which can fully capture the three typical features of stress-strain response, linearity, plasticity-like stress plateau and densification phases was developed. The functional expression of each parameter was determined using uniaxial compression tests for aluminum alloy foams. The parameters of the model can be systematically varied to describe the effect of relative density which may be responsible for the changes in yield stress and hardening-like or softening-like behavior at various strain rates. A comparison between model predictions and experimental results of the aluminum alloy foams was provided to validate the model. It was proved to be useful in the selection of the optimal-density and energy absorption foam for a specific application at impact events.展开更多
The endochronic equations proposed by Valanis (1980) were extended to a finite deformation range. Jaumanns rate, Fus rate and Wus rate were incorporated into the endochronic equations to analyze simple shear finite de...The endochronic equations proposed by Valanis (1980) were extended to a finite deformation range. Jaumanns rate, Fus rate and Wus rate were incorporated into the endochronic equations to analyze simple shear finite deformation. Incremental equations and numerical solutions are deduced for three endochronic objective models. The results show that an oscillatory shear stress response to a monotonically increasing shear strain occurs when the Jaumanns rate objective model is employed for endochronic materials. The oscillatory response is dependent on the adopted objective rate. Compared with the Jaumanns rate, the Fus rate and the Wus rate satisfy the restrictions to elastic-plastic constitutive relations and are in agreement with the experimental results.展开更多
The numerical thermal mechanical simulation of radial forging process of steel H13 stepped shaft with GFM(Gesellschaft fur Fertigungstechnik und Maschinenbau) forging machine was carried out by three-dimensional finit...The numerical thermal mechanical simulation of radial forging process of steel H13 stepped shaft with GFM(Gesellschaft fur Fertigungstechnik und Maschinenbau) forging machine was carried out by three-dimensional finite element code DEFORM 3D.According to the effective plastic strain,the mean stress and the mean plastic strain distribution of the radial forging,the forging penetration efficiency(FPE) was studied throughout each operation.The results show that the effective plastic strain in the center of the forging is always greater than zero for the desirable larger axial drawing velocity.The mean stress in the center of the workpiece is proposed to describe hydrostatic pressure in this paper.There is compressive strain layer beneath the surface of the workpiece to be found,while there is tensile strain core in the center of the workpiece.These results could be a valuable reference for designing the similar forging operations.展开更多
A new analytical method for springback of small curvature plane bending is addressed with unloading rule of classical elastic-plastic theory and principle of strain superposition.We start from strain analysis of plane...A new analytical method for springback of small curvature plane bending is addressed with unloading rule of classical elastic-plastic theory and principle of strain superposition.We start from strain analysis of plane bending which has initial curvature,and the theoretic derivation is on the widely applicable basic hypotheses.The results are unified to geometry constraint equations and springback equation of plane bending,which can be evolved to straight beam plane bending and pure bending.The expanding and setting round process is one of the situations of plane bending,which is a bend-stretching process of plane curved beam.In the present study,springback equation of plane bending is used to analyze the expanding and setting round process,and the results agree with the experimental data.With a reasonable prediction accuracy,this new analytical method for springback of plane bending can meet the needs of applications in engineering.展开更多
The superplastic forming of Ti alloy welds has great application prospects in producing integrated components. However, the nugget zone（NZ） of the Ti alloy welds,produced by fusion welding or conventional friction s...The superplastic forming of Ti alloy welds has great application prospects in producing integrated components. However, the nugget zone（NZ） of the Ti alloy welds,produced by fusion welding or conventional friction stir welding（FSW）, consists of lamellar micro structure, which exhibits either low superplasticity or high superplastic temperautre and low strain rate. As a result, the NZ plays a leading role in hindering the superplastic forming of the whole welds.In this study, submerged friction stir welding（SFSW） was conducted in Ti-6Al-4 V alloy for the first time, and a defectfree weld with the NZ consisting of a strip microstructure was obtained. The NZ exhibited a low-temperature superplasticity at 600℃, which was the lowest superplastic temperature ever reported in the Ti alloy welds. Besides, at 800℃, the NZ showed high strain rate（3×10^（-2） s^（-1）） superplasticity and a largest elongation of 615% at 1×10^（-3） s^（-1）. Compared to conventional FSW joints, the NZ of SFSW joint exhibited a much lower flow stress and a decrease in optimal superplastic temperature by 100℃. This is mainly attributed to the easy globularization of the strip microstructure, enhancing the ability of grain/phase boundary sliding.展开更多
Superplastic alloy has very strong structure sensitivity. Superplastic bulging with a die of the plate is related not only to stress state but also closely to loading paths. It is an important basis for bulging formin...Superplastic alloy has very strong structure sensitivity. Superplastic bulging with a die of the plate is related not only to stress state but also closely to loading paths. It is an important basis for bulging forming with a die to study deformation law and experimental apparatus for superplastic free bulging, because the boundary of test piece is fixed and friction is insignificant for free bulging. In the paper, a pure high-pressure argon gas source is used as the loading media after it is heated by the heating system outside the furnace, which improves the heating efficiency and temperature uniformity of the test piece. The photoelectric non-contact measurement device can avoid negative influence on the additional stress and uneven temperature at the peak of bulging part caused by push rod in the contact measurement. The temperature and pressure of the test piece in cylindrical insulation furnace with blank holder give feedback control to improve the control precision. In loading gas channels, the pressure is adjusted by accurately measuring and controlling the rotation angle of the stepping motor, and is loaded by an electro-magnetic valve. It significantly increases the response characteristics of the control pressure. This paper also introduces steps and methods to realize several typical loading paths, such as constant pressure, jump pressure and additional back & differential pressure loading. These provide a new way to measure the strain rate sensitivity index m value and improve the deformation speed of superplastic free bulging.展开更多
文摘Superplasticity of AZ 31 magnesium matrix composites reinforced with 10 vol% SiC（2 μm） particulate i s investigated at temperature range from 365℃ to 565℃ and strain rate from 2.0 8×10<sup>-3</sup> to 5.21×10<sup>-1</sup> s<sup>-1</sup>. The maximum total elongation of 228 % is obtained at a strain rate of 2.08×10<sup>-1</sup> s<sup>-1</sup>. The strain rate se nsitivity exponent （m） higher than 0.3, is observed when the strain rate is high er than 10<sup>-1</sup> s<sup>-1</sup> at 525℃. Increasing the test temperature to 540℃, the maximum total elongation exceeding 195% is achieved at a higher strain rate of 5.21×10<sup>-1</sup> s<sup>-1</sup> than that at 525℃. SiC in AZ31/SiCp composite ca n fine the matrix grain size. Filament is observed on the fracture surface of th e specimens showing superplasticity.
基金Projects (90716005, 10802055, 10972153) supported by the National Natural Science Foundation of ChinaProject (2007021005) supported by the Natural Science Foundation of Shanxi Province, China+2 种基金Project supported by the Postdoctoral Science Foundation of ChinaProject supported by the Homecomings Foundation, ChinaProject supported by the Top Young Academic Leaders of Higher Learning Institutions of Shanxi, China
文摘A multi-parameter nonlinear elasto-plastic constitutive model which can fully capture the three typical features of stress-strain response, linearity, plasticity-like stress plateau and densification phases was developed. The functional expression of each parameter was determined using uniaxial compression tests for aluminum alloy foams. The parameters of the model can be systematically varied to describe the effect of relative density which may be responsible for the changes in yield stress and hardening-like or softening-like behavior at various strain rates. A comparison between model predictions and experimental results of the aluminum alloy foams was provided to validate the model. It was proved to be useful in the selection of the optimal-density and energy absorption foam for a specific application at impact events.
文摘The endochronic equations proposed by Valanis (1980) were extended to a finite deformation range. Jaumanns rate, Fus rate and Wus rate were incorporated into the endochronic equations to analyze simple shear finite deformation. Incremental equations and numerical solutions are deduced for three endochronic objective models. The results show that an oscillatory shear stress response to a monotonically increasing shear strain occurs when the Jaumanns rate objective model is employed for endochronic materials. The oscillatory response is dependent on the adopted objective rate. Compared with the Jaumanns rate, the Fus rate and the Wus rate satisfy the restrictions to elastic-plastic constitutive relations and are in agreement with the experimental results.
文摘The numerical thermal mechanical simulation of radial forging process of steel H13 stepped shaft with GFM(Gesellschaft fur Fertigungstechnik und Maschinenbau) forging machine was carried out by three-dimensional finite element code DEFORM 3D.According to the effective plastic strain,the mean stress and the mean plastic strain distribution of the radial forging,the forging penetration efficiency(FPE) was studied throughout each operation.The results show that the effective plastic strain in the center of the forging is always greater than zero for the desirable larger axial drawing velocity.The mean stress in the center of the workpiece is proposed to describe hydrostatic pressure in this paper.There is compressive strain layer beneath the surface of the workpiece to be found,while there is tensile strain core in the center of the workpiece.These results could be a valuable reference for designing the similar forging operations.
基金supported by the National Natural Science Foundation of China(Grant No.50805126)the Natural Science Foundation of Hebei Province(Grant No.E2009000389)
文摘A new analytical method for springback of small curvature plane bending is addressed with unloading rule of classical elastic-plastic theory and principle of strain superposition.We start from strain analysis of plane bending which has initial curvature,and the theoretic derivation is on the widely applicable basic hypotheses.The results are unified to geometry constraint equations and springback equation of plane bending,which can be evolved to straight beam plane bending and pure bending.The expanding and setting round process is one of the situations of plane bending,which is a bend-stretching process of plane curved beam.In the present study,springback equation of plane bending is used to analyze the expanding and setting round process,and the results agree with the experimental data.With a reasonable prediction accuracy,this new analytical method for springback of plane bending can meet the needs of applications in engineering.
基金supported by the National Natural Science Foundation of China under Grant(51471171,51601194,and 51331008)
文摘The superplastic forming of Ti alloy welds has great application prospects in producing integrated components. However, the nugget zone（NZ） of the Ti alloy welds,produced by fusion welding or conventional friction stir welding（FSW）, consists of lamellar micro structure, which exhibits either low superplasticity or high superplastic temperautre and low strain rate. As a result, the NZ plays a leading role in hindering the superplastic forming of the whole welds.In this study, submerged friction stir welding（SFSW） was conducted in Ti-6Al-4 V alloy for the first time, and a defectfree weld with the NZ consisting of a strip microstructure was obtained. The NZ exhibited a low-temperature superplasticity at 600℃, which was the lowest superplastic temperature ever reported in the Ti alloy welds. Besides, at 800℃, the NZ showed high strain rate（3×10^（-2） s^（-1）） superplasticity and a largest elongation of 615% at 1×10^（-3） s^（-1）. Compared to conventional FSW joints, the NZ of SFSW joint exhibited a much lower flow stress and a decrease in optimal superplastic temperature by 100℃. This is mainly attributed to the easy globularization of the strip microstructure, enhancing the ability of grain/phase boundary sliding.
基金supported by the Natural Science Foundation of Jilin Province (Grant No. 201115015)the National Natural Science Foundation of China (Grant No. 51005099)
文摘Superplastic alloy has very strong structure sensitivity. Superplastic bulging with a die of the plate is related not only to stress state but also closely to loading paths. It is an important basis for bulging forming with a die to study deformation law and experimental apparatus for superplastic free bulging, because the boundary of test piece is fixed and friction is insignificant for free bulging. In the paper, a pure high-pressure argon gas source is used as the loading media after it is heated by the heating system outside the furnace, which improves the heating efficiency and temperature uniformity of the test piece. The photoelectric non-contact measurement device can avoid negative influence on the additional stress and uneven temperature at the peak of bulging part caused by push rod in the contact measurement. The temperature and pressure of the test piece in cylindrical insulation furnace with blank holder give feedback control to improve the control precision. In loading gas channels, the pressure is adjusted by accurately measuring and controlling the rotation angle of the stepping motor, and is loaded by an electro-magnetic valve. It significantly increases the response characteristics of the control pressure. This paper also introduces steps and methods to realize several typical loading paths, such as constant pressure, jump pressure and additional back & differential pressure loading. These provide a new way to measure the strain rate sensitivity index m value and improve the deformation speed of superplastic free bulging.
