It is pointed out that crystals are discrete but not continuous materials. Hence the rotation R in decomposition F=RU and spin W in F -1 are not correct. Errors will arise in plastic deformation rate ...It is pointed out that crystals are discrete but not continuous materials. Hence the rotation R in decomposition F=RU and spin W in F -1 are not correct. Errors will arise in plastic deformation rate if it is directly expressed with amounts of velocity of slips in glide systems such as vn. The geometrical figure of crystal lattices does not change after slips and based on this idea a simple way in mechanics of continuous media to get the plastic deformations rate induced by slips is proposed. Constitutive equations are recommended.展开更多
Residual stresses generated in cutting process have important influences on workpiece performance. The paper presents a method of theoretical analysis in order to explicate the formation mechanism of residual stresses...Residual stresses generated in cutting process have important influences on workpiece performance. The paper presents a method of theoretical analysis in order to explicate the formation mechanism of residual stresses in cutting. An important conclusion is drawn that the accumulated plastic strain is the main factor which determines the nature and the magnitude of surface residual stresses in the workpiece. On the basis of the analytical model for residual stress, a series of simulations for residual stress prediction during cutting AISI 1045 steel are implemented in order to obtain the influences of cutting speed, depth of cut and tool edge radius on surface residual stress in the workpiece. And these influences are explained from the perspective of formation mechanism of residual stress in cutting. The conclusions have good applicability and can be used to guide the parameters selection in actual production.展开更多
Superplastic alloy has very strong structure sensitivity. Superplastic bulging with a die of the plate is related not only to stress state but also closely to loading paths. It is an important basis for bulging formin...Superplastic alloy has very strong structure sensitivity. Superplastic bulging with a die of the plate is related not only to stress state but also closely to loading paths. It is an important basis for bulging forming with a die to study deformation law and experimental apparatus for superplastic free bulging, because the boundary of test piece is fixed and friction is insignificant for free bulging. In the paper, a pure high-pressure argon gas source is used as the loading media after it is heated by the heating system outside the furnace, which improves the heating efficiency and temperature uniformity of the test piece. The photoelectric non-contact measurement device can avoid negative influence on the additional stress and uneven temperature at the peak of bulging part caused by push rod in the contact measurement. The temperature and pressure of the test piece in cylindrical insulation furnace with blank holder give feedback control to improve the control precision. In loading gas channels, the pressure is adjusted by accurately measuring and controlling the rotation angle of the stepping motor, and is loaded by an electro-magnetic valve. It significantly increases the response characteristics of the control pressure. This paper also introduces steps and methods to realize several typical loading paths, such as constant pressure, jump pressure and additional back & differential pressure loading. These provide a new way to measure the strain rate sensitivity index m value and improve the deformation speed of superplastic free bulging.展开更多
文摘It is pointed out that crystals are discrete but not continuous materials. Hence the rotation R in decomposition F=RU and spin W in F -1 are not correct. Errors will arise in plastic deformation rate if it is directly expressed with amounts of velocity of slips in glide systems such as vn. The geometrical figure of crystal lattices does not change after slips and based on this idea a simple way in mechanics of continuous media to get the plastic deformations rate induced by slips is proposed. Constitutive equations are recommended.
文摘Residual stresses generated in cutting process have important influences on workpiece performance. The paper presents a method of theoretical analysis in order to explicate the formation mechanism of residual stresses in cutting. An important conclusion is drawn that the accumulated plastic strain is the main factor which determines the nature and the magnitude of surface residual stresses in the workpiece. On the basis of the analytical model for residual stress, a series of simulations for residual stress prediction during cutting AISI 1045 steel are implemented in order to obtain the influences of cutting speed, depth of cut and tool edge radius on surface residual stress in the workpiece. And these influences are explained from the perspective of formation mechanism of residual stress in cutting. The conclusions have good applicability and can be used to guide the parameters selection in actual production.
基金supported by the Natural Science Foundation of Jilin Province (Grant No. 201115015)the National Natural Science Foundation of China (Grant No. 51005099)
文摘Superplastic alloy has very strong structure sensitivity. Superplastic bulging with a die of the plate is related not only to stress state but also closely to loading paths. It is an important basis for bulging forming with a die to study deformation law and experimental apparatus for superplastic free bulging, because the boundary of test piece is fixed and friction is insignificant for free bulging. In the paper, a pure high-pressure argon gas source is used as the loading media after it is heated by the heating system outside the furnace, which improves the heating efficiency and temperature uniformity of the test piece. The photoelectric non-contact measurement device can avoid negative influence on the additional stress and uneven temperature at the peak of bulging part caused by push rod in the contact measurement. The temperature and pressure of the test piece in cylindrical insulation furnace with blank holder give feedback control to improve the control precision. In loading gas channels, the pressure is adjusted by accurately measuring and controlling the rotation angle of the stepping motor, and is loaded by an electro-magnetic valve. It significantly increases the response characteristics of the control pressure. This paper also introduces steps and methods to realize several typical loading paths, such as constant pressure, jump pressure and additional back & differential pressure loading. These provide a new way to measure the strain rate sensitivity index m value and improve the deformation speed of superplastic free bulging.
