Effects of different modifiers on the properties of wood-polymer composites

Wood-polymer composites (WPC) were prepared from wood fiber and four kinds of plastics such as PE, PS, ABS, and SAN. The effects of different modifiers on the mechanical properties of the composites were studied. The results showed modifiers could raise the bonding strength of wood fiber with polymer and improve the mechanical properties of the composites. Different modifiers had different effects on the properties of wood-polymer composites, and comparatively the modifier of isocyanate produced a better result. Wood-polymer composite takes not only the advantages of both wood fiber and polymer, but waterproof, dimensional stability and dynamic strength are also significantly improved. Key word Wood fiber - Thermoplastic polyester - Wood-polymer composites - Modifier - Mechanical properties CLC number TB332 Document code A Foundation item: This study was supported by the Harbin Technology Tackle Key Plan (Development Research of Wood-Polymer Composites with High Wood Matrix) and by Heilongjing Nature Science Fund (Composite Mechanism Study of the Wood Polymer).Biography: XU Min (1963-), Female, Associate professor in Material Science and Engineering College, Northeast Forestry University, Harbin 150040, P. R. China.Responsible editor: Chai Ruihai

Property changes of wood-fiber/HDPE composites colored by iron oxide pigments after accelerated UV weathering

Four kinds of iron oxide pigments were added into wood-fiber/high-density-polyethylene composites （WF/HDPE） at three different concentrations, to determine the effects of pigments on the changes in the color and mechanical properties of the composites before and after UV accelerated weathering. HDPE, wood fibers, pigments and other processing additives were dry-mixed in a high-speed mixer. The mixtures were extruded by two-step extrusion process with a self-designed twin-screw/single-screw extruder system. Color of the samples was determined according to CIE 1976 L^＊a^＊b^＊ system by a spec- trophotometer and the bending properties were tested to evaluate the mechanical properties before and after accelerated UV weathering. The result shows that the modulus of elasticity of WF/HDPE did not obvi- ously changed after incorporating with the pigments, but the bending strength increased. After accelerated aging for 2000 h, both color and mechanical properties significantly changed. Iron oxide red and black performed better than the other two pigments, and the pigments dosage of 2.28% in the composites is favourable.

Study on plant fiber/plastic composites as the substrate of floorboard

Three kinds of composites （fiber/Polypropylene, fiber/Polyethelene, and fiber/Polystyrene） were made by using hot pressing process for substrate of floorboard and the properties of each kind of composites were tested. MORs of PP/wood fiber, PS/fiber, and PE/fiber composites with coupling agent added were raised by 18.4%, 37.1%, and 42%. respectively, compared to those without coupling agent. Among the three kinds of fiber/plastic composites, fiber/PP composite has best mechanical properties, and it can meet quality standard of eligible grade product and come up to the excellent grade products of China when the coupling agent is added. The performance of composite made of PE/fiber or PS/fiber can exceed qualified product grade only with coupling agent added.

Fracture Behavior Characteristic of Ceramic Reinforced Metal-Base Coatings

The fracture behavior of a ceramic reinforced metal-base coating prepared by high velocity arc spray-ing (HVAS) technology in three-point bending test was studied. Moreover, finite element analysis (FEA) was adopted to analyze the stress distribution in the crack front. It can be found that the crack normal to the interface in the coatings occurred at the location where a fixed moment of force was reached. So the critical moment can be taken as the coating cracking criterion, which was confirmed by FEA results. In addition, the stress levels at three different locations where cracks occurred near the interface are almost the same. The results will provide reference for the design of coatings and the structure integrity evaluation of coating/substrate systems.

Filling Behavior of Wood Plastic Composites

WPC （wood plastic composites） are a young generation of composites with rapidly growing usage within the plastics industry. The advantages are the availability and low price of the wood particles, the possibility of partially substituting the polymer in the mixture and sustainable use of the earth＇s resources. The current WPC products on the market are to a large extent limited to extruded products. Nowadays, there is a great interest in the market for consumer products in more use of WPC as an alternative to pure thermoplastics in injection molding processes. This work presents the results of numerical simulation and experimental visualization of the mold filling process in injection molding of WPC. The 3D injection molding simulations were done with the commercial software package Autodesk~ Moldflow Insight 2016 （AMI）. The mold filling experiments were conducted with a box-shaped test part. In contrast to unfilled polymers, the WPC has reduced melt elasticity so that the fountain flow often does not develop. This results in irregular flow front shapes in the molded part, especially at high filler content.

A Simulation Software for the Prediction of Thermal and Mechanical Properties of Wood Plastic Composites

Modelling and simulation has become an important tool in research and development. Simulation models are used to develop better understanding of the internal properties and impact of various parameters on the final quality of the product or process. Simulation model reduces the number of experiments and saves the wastage of material, time and money and are widely used in automobile industry, aircrafts manufacturing, process engineering, training for military, health care sector and many more. Wood Plastic Composite （WPC） is a bio-composite made by mixing wood fibers and plastic granules together at high temperature by compression molding or injection molding. A large quantity of WPC is rejected due to poor quality and low mechanical strength. There is a need to improve the understanding of the wood plastic composites, with both theoretical and experimental analysis. The impact of various parameters and processing conditions on the final product is not known to the industry people, due to less simulation models in this field. A new simulation software WPC Soft is developed to predict the mechanical and thermal properties of WPC. The software can predict the mechanical and thermal properties of WPC. The simulation results were validated with the experimental results and it was observed that the predicted values are quite close to the experimental values and with the further refining of the model, prediction can be further improved. The present simulation software can be easily used by the industry people and it requires very little knowledge of computers or modeling for its operation.

No-formaldehyde Wood-plastic Composite Plywood in China

As a new product invented by the Research Institute of Wood Industry, no-formaldehyde wood-plastic composite plywood is the harvest of the cross-study on wood-plastic composite and plywood industry, It has no formaldehyde emission, with an excellent environment-friendly performance and a good bonding quafity. This paper analyses the strongpoints and market of this wood-plastic composite plywood.