空气源热泵冷(热)水机组用干式壳管换热器防冻性能研究

针对空气源热泵冷(热)水机组运行中可能出现的干式壳管换热器冻裂问题,分析其被冻裂的主要因素,并且对壳管换热器冻裂的关键因素——蒸发压力过低的原因进行分析。基于分析结果,对壳管换热器的设计进行改进,同时对低流量保护点进行试验验证。

舟山海洋食品加工冷藏物流基地制冷系统技术特点

本文介绍了舟山海洋食品加工冷藏物流基地项目制冷系统的设计与实施方案。根据项目用冷需求、功能分区、温区划分,从安全、环保、能效、投资、操作维护等方面综合因素合理选择制冷设备并确定制冷系统方案,最终采用多种制冷剂和制冷系统方案,选用虹吸式壳管换热器、合理的气流组织、独特的复叠制冷系统的辅助冷却保压方式、超低温冷库乙二醇溶液冲霜系统,动态冰浆蓄冷系统等。根据半年的实际运行数据表明实际应用效果与设计初衷契合。

Numerical simulation of heat transfer enhancement by strip-coil-baffles in tube-bundle for a tube-shell heat exchanger

A novel strip-coil-baffle structure used to enhance heat transfer and support the tube bundle for a tube-shell heat exchanger is proposed. The new structure can sleeve the tubes in bundle alternatively to create a vortex flow in a heat exchanger. The numerical simulation on the flow and heat transfer characteristics for this new structure heat exchanger is conducted. The computational domain consists of two strip-coil sleeved tubes and two bare tubes oppositely placed at each comer of a square. The velocity and temperature fields in such strip-coil-baffled channel are simulated using FLUENT software. The effects of the strip-coil-baffles on heat transfer enhancement and flow resistance in relation to the Reynolds number are analyzed. The results show that this new structure bundle can enhance the heat transfer coefficient up to a range of 40% to 55% in comparison with a bare tube bundle; meanwhile, higher flow resistance is also accompanied. It is believe that the strip-coil- baffled heat exchanger should have promising applications in many industry fields.

Feasibility of Intermediate Fluid Vaporizer with Spiral Wound Tubes

A novel intermediate fluid vaporization (IFV) technology for LNG re-gasification process with spiral-wound heat exchanging tubes is proposed. The new IFV project combines the advantage of running the shell and tube heat exchangers at high pressure with the advantage of compact space of heat exchangers. Thermal analysis on the two processes of forced convection and vaporization type heat transfer in the spiral wound tubes and vapor condensation /re-boiling type of heat transfer via intermediate fluid in shell side shows the feasibility of this promising technology.

Heat transfer enhancement of finned shell and tube heat exchanger using Fe_(2)O_(3)/water nanofluid

Heat transfer mechanisms and their thermal performances need to be comprehensively studied in order to optimize efficiency and minimize energy losses.Different nanoparticles in the base fluid are investigated to upgrade the thermal performance of heat exchangers.In this numerical study,a finned shell and tube heat exchanger has been designed and different volume concentrations of nanofluid were tested to determine the effect of utilizing nanofluid on heat transfer.Fe_(2)O_(3)/water nanofluids with volume concentration of 1%,1.5% and 2% were utilized as heat transfer fluid in the heat exchanger and the obtained results were compared with pure water.ANSYS Fluent software as a CFD method was employed in order to simulate the mentioned problem.Numerical simulation results indicated the successful utilization of nanofluid in the heat exchanger.Also,increasing the ratio of Fe_(2)O_(3) nanoparticles caused more increment in thermal energy without important pressure drop.Moreover,it was revealed that the highest heat transfer rate enhancement of 19.1% can be obtained by using nanofluid Fe_(2)O_(3)/water with volume fraction of 2%.

An empirical study on vortex-generator insert fitted in tubular heat exchangers with dilute Cu–water nanofluid flow

The heat transfer enhancement(HTE) in tubular heat exchangers fitted with vortex-generator(VG) inserts is experimentally investigated. The studied four parameters and ranges are: winglets-pitch ratio(1.33, 2.67, and 4),winglets-length ratio(0.33, 0.67, and 1), winglets-width ratio(0.2, 0.4, and 0.6), and Reynolds number(5200to 12200). The testing fluids are the water and Cu–water nanofluid at the volumetric fraction of 0.2%. The results obtained on HTE, pressure drop, and performance evaluation criterion(PEC) are compared with those for water in a smooth tube. It is found that the VG inserts with lower winglets-pitch ratio and higher winglets-length/width ratios present higher values of HTE and pressure drop. Over the range studied, the maximum PEC of 1.83 is detected with the Cu–water nanofluid inside the tube equipped with a VG insert at the winglets-width ratio of0.6 for the maximum Reynolds number, when the heat transfer rate and pressure drop are 1.24 times and 2.03 times of those in the smooth tube. Generalized regression equations of the Nusselt number, friction factor, and PEC are presented for the tubular heat exchangers with the VG inserts for both water and Cu–water nanofluid.It is concluded that the main advantage of the VG inserts is their simple fabrication and considerable performance, particularly at higher Reynolds number.

Analog-experiment analysis of ash-deposition monitoring model of boiler economizers in power plants

Ash deposition is a form of particulate fouling, and appears usually in boiler economizers. The ash deposition increases capital expenditure, energy input and maintenance costs. An analog experiment for monitoring ash deposition was performed from the analogous objective of a 410 t/h boiler economizer to verify the rationality and reliability of the ash-deposition-monitoring model presented in order to increase the security and economy in economizer running. The analog experiment platform is a tube-shell exchanger that conforms well to the conditions of a self-modeling area. The analog flue gas in the shell side is the heated air mixed with ash, and in the tube side the fluid is water heated by the flue gas. The fluid state in the water side and the flue gas side follows the second self-modeling area. A 4-factor-3-level orthogonal table was used to schedule 9 operation conditions of orthogonal experiment, with the 4 factors being heat power, flue gas velocity, ashes grain diameter and adding ashes quantity while the three levels are different values due to different position classes in every factor. The ash deposition thermal resistances is calculated by the model with the measure parameters of temperature and pressure drop. It shows that the values of the ash deposition thermal resistances gradually increase up to a stable state. And the experimental results are reliable by F testing method at α= 0.001. Therefore, the model can be applied in online monitoring of ash deposition in a boiler economizers in power plants and provides scientific decision on ash deposition prediction and sootblowing.

Development of Performance Evaluation Technique for Shell-Tube Heat Exchangers

As the operation time of heat exchanger is increased, the thermal performance of them is gradually degraded due to fouling generated by water-borne deposits which are known to reduce the thermal efficiencies. Currently, thermal performance management of heat exchangers is more importantly issued for long term operation. Therefore, the performance evaluation techniques are required to improve the present method for the integrity evaluation of heat exchangers because of the exclusion of fouling calculation and the uncertainty analysis. This paper describes the developed thermal performance evaluation technique applied to the safety-related heat exchangers such as component cooling heat exchangers in a nuclear power plants.

Velocity Profiles between Two Baffles in a Shell and Tube Heat Exchanger

Heat exchangers are extensively utilized for waste heat recovery,oil refining,chemical processing,and steam generation.In this study,velocity profiles are measured using a 3D particle image velocimetry(PIV)system between two baffles in a shell and tube heat exchanger for parallel and counter flows.The PIV and computational fluid dynamics results show the occurrence of some strong vectors near the bottom.These vectors are assumed due to the clearance between the inner tubes and the front baffle.Therefore,the major parts of the vectors are moved out through the bottom opening of the rear baffle,and other vectors produce a large circle between the two baffles.Numerical simulations are conducted to investigate the effects of the baffle on the heat exchanger using the Fluent software.The k-εturbulence model is employed to calculate the flows along the heat exchanger.

Velocity Profiles between Two Baffles in a Horizontal Circular Tube

The shell and tube heat exchanger is an essential part of a power plant for recovering heat transfer between the feed water of a boiler and the wasted heat.The baffles are also an important element inside the heat exchanger.Internal materials influence the flow pattern in the bed.The influence of baffles in the velocity profiles was observed using a three-dimensional particle image velocimetry around baffles in a horizontal circular tube.The velocity of the particles was measured before the baffle and between them in the test tube.Results show that the flows near the front baffle flow were parallel to the vertical wall,and then concentrate on the upper opening of the front baffle.The flows circulate in the front and rear baffles.These flow profiles are related to the Reynolds number(Re) or the flow intensity.The velocity profiles at lower Re number showed a complicated mixing,concentrating on the lower opening of the rear baffle as front wall.Swirling flow was employed in this study,which was produced using tangential velocities at the inlet.At the entrance of the front baffle,the velocity vector profiles with swirl were much different from that without swirl.However,velocities between two baffles are not much different from those without swirl.