The simulated process model of the HAc dehydration process under actual overloaded condition was conducted by amending the model of standard condition in our previous work using the process data collected from actual ...The simulated process model of the HAc dehydration process under actual overloaded condition was conducted by amending the model of standard condition in our previous work using the process data collected from actual production. Based on the actual process model, the operation optimization analysis of each plant(HAc dehydration column, decanter and NPA recycle column) was conducted using Residue Curve Maps(RCMs),sensitivity analysis and software optimization module. Based on the optimized parameters, the influence of feed impurity MA and the temperature of decanter on the separating effect and energy consumption of the whole process were analyzed. Then the whole process operation optimizing strategy was proposed with the objective that the total reboiler duty Q Total of C-1 and C-3 reaches the minimum value, keeping C-1 and C-3 at their optimized separation parameters obtained above, connecting all the broken recycle and connection streams, and using the temperature of D-1 as operation variable. The optimization result shows that the total reboiler duty Q Total of the whole process can reach the minimum value of 128.32 × 10~6 k J·h^(-1) when the temperature of decanter is 352.35 K, and it can save 5.94 × 10~6 k J·h^(-1), about 2.56 t·h^(-1) low-pressure saturated vapor.展开更多
A new on-line batch process monitoring and diagnosing approach based on Fisher discriminant analysis （FDA） was proposed. This method does not need to predict the future observations of variables, so it is more sensi...A new on-line batch process monitoring and diagnosing approach based on Fisher discriminant analysis （FDA） was proposed. This method does not need to predict the future observations of variables, so it is more sensitive to fault detection and stronger implement for monitoring. In order to improve the monitoring performance, the variables trajectories of batch process are separated into several blocks. The key to the proposed approach for on-line monitoring is to calculate the distance of block data that project to low-dimension Fisher space between new batch and reference batch. Comparing the distance with the predefine threshold, it can be considered whether the batch process is normal or abnormal. Fault diagnosis is performed based on the weights in fault direction calculated by FDA. The proposed method was applied to the simulation model of fed-batch penicillin fermentation and the resuits were compared with those obtained using MPCA. The simulation results clearly show that the on-line monitoring method based on FDA is more efficient than the MPCA.展开更多
In this study low-concentration wastewater was investigated in the integral two-phase anaerobic baffled reactor by determining the removal of COD at various HRT,reflex ratios,and temperatures. Results indicate that th...In this study low-concentration wastewater was investigated in the integral two-phase anaerobic baffled reactor by determining the removal of COD at various HRT,reflex ratios,and temperatures. Results indicate that the removal efficiency of COD is more than 90% at 25 ℃ and 10-h HRT with no wastewater recycled,and the removal efficiency is up to 88% at 8-h HRT and reflex ratio of 150%. The removal efficiency is decreased with the decreasing temperature and HRT. The removal efficiency of COD is approximately 60% at 10 ℃,which proves that the temperature does not affect it apparently. This research has significance for reducing the cost of wastewater and sludge treatment in cold area.展开更多
基金Supported by Shanghai University Youth Teacher Training Program(ZZsl15002)Shanghai Sailing Program(17YF1413100 and 17YF1428300)
文摘The simulated process model of the HAc dehydration process under actual overloaded condition was conducted by amending the model of standard condition in our previous work using the process data collected from actual production. Based on the actual process model, the operation optimization analysis of each plant(HAc dehydration column, decanter and NPA recycle column) was conducted using Residue Curve Maps(RCMs),sensitivity analysis and software optimization module. Based on the optimized parameters, the influence of feed impurity MA and the temperature of decanter on the separating effect and energy consumption of the whole process were analyzed. Then the whole process operation optimizing strategy was proposed with the objective that the total reboiler duty Q Total of C-1 and C-3 reaches the minimum value, keeping C-1 and C-3 at their optimized separation parameters obtained above, connecting all the broken recycle and connection streams, and using the temperature of D-1 as operation variable. The optimization result shows that the total reboiler duty Q Total of the whole process can reach the minimum value of 128.32 × 10~6 k J·h^(-1) when the temperature of decanter is 352.35 K, and it can save 5.94 × 10~6 k J·h^(-1), about 2.56 t·h^(-1) low-pressure saturated vapor.
文摘A new on-line batch process monitoring and diagnosing approach based on Fisher discriminant analysis （FDA） was proposed. This method does not need to predict the future observations of variables, so it is more sensitive to fault detection and stronger implement for monitoring. In order to improve the monitoring performance, the variables trajectories of batch process are separated into several blocks. The key to the proposed approach for on-line monitoring is to calculate the distance of block data that project to low-dimension Fisher space between new batch and reference batch. Comparing the distance with the predefine threshold, it can be considered whether the batch process is normal or abnormal. Fault diagnosis is performed based on the weights in fault direction calculated by FDA. The proposed method was applied to the simulation model of fed-batch penicillin fermentation and the resuits were compared with those obtained using MPCA. The simulation results clearly show that the on-line monitoring method based on FDA is more efficient than the MPCA.
基金Sponsored by the National Natural Science Foundation of China(Grant No. 50778080)China's Jilin Province Office of Education(Grant No.200696)Scientific Research Project of the Chinese Ministry of Education(Grant No.03034)
文摘In this study low-concentration wastewater was investigated in the integral two-phase anaerobic baffled reactor by determining the removal of COD at various HRT,reflex ratios,and temperatures. Results indicate that the removal efficiency of COD is more than 90% at 25 ℃ and 10-h HRT with no wastewater recycled,and the removal efficiency is up to 88% at 8-h HRT and reflex ratio of 150%. The removal efficiency is decreased with the decreasing temperature and HRT. The removal efficiency of COD is approximately 60% at 10 ℃,which proves that the temperature does not affect it apparently. This research has significance for reducing the cost of wastewater and sludge treatment in cold area.
