A composite ceramic coating containing Y2O3-ZrO2-MgO(YSZ-MgO) was prepared on AZ91D magnesium alloy,which was immersed in Y(NO3)3 aqueous solution as pretreatment,by micro-arc oxidation(MAO) process.The morpholo...A composite ceramic coating containing Y2O3-ZrO2-MgO(YSZ-MgO) was prepared on AZ91D magnesium alloy,which was immersed in Y(NO3)3 aqueous solution as pretreatment,by micro-arc oxidation(MAO) process.The morphology,elemental and phase compositions,corrosion behavior and thermal stability of the coatings were studied by SEM,EDX,XRD,electrochemical corrosion test,high temperature oxidation and thermal shock test.The results show that the coating mainly consists of ZrO2,Y2O3,MgO,Mg2SiO4,and MgF2.Among these compounds,Y2O3 accounts for 26.7% of(Y2O3 + ZrO2).The thickness of YSZ-MgO coating is smaller than that of ZrO2-MgO coating,but its compactness and surface roughness are better than those of ZrO2-MgO coating.YSZ-MgO coating has a good corrosion resistance,and its corrosion rate in 5% NaCl aqueous solution is lower than that of ZrO2-MgO and only about 8.5% of that of AZ91D magnesium alloy.After oxidation at 410 °C,the mass gain of AZ91D magnesium alloy presents a linear increase with the oxidation time.The YSZ-MgO coating and ZrO2-MgO coating can remarkably decrease the oxidation mass gain.The oxidation mass gain of YSZ-MgO coating is lower than that of ZrO2-MgO coating,especially during a long oxidation period.The thermal shock resistance of YSZ-MgO coating is superior to ZrO2-MgO coating.展开更多
An attempt was made to modify the surface of in-situ aluminium matrix composite (AMC) by micro-arc oxidation (MAO). In the microstructure of AMC, CuAl2 reinforcements were generated by introducing 15% CuO into the...An attempt was made to modify the surface of in-situ aluminium matrix composite (AMC) by micro-arc oxidation (MAO). In the microstructure of AMC, CuAl2 reinforcements were generated by introducing 15% CuO into the aluminium melt. AMC was hot forged, homogenised, quenched and artificially aged before the MAO in a KOH, KF and Na2SiO3-containing electrolyte. After the MAO process the surface of the AMC was covered with Al2O3 coating having an effective thickness of about 15μm. Appearance of crack and/or delamination free zones at the periphery of the indent after the Rockwell C adhesion test indicated good adhesion between the composite and the Al2O3 coating. During dry sliding wear tests, this adherent Al2O3coating resisted the destructive action of the Al2O3 ball and provided about 15 times enhancement in wear resistance as compared to the original state.展开更多
基金Project (gf200901002) support by the National Defense Key Disciplines Laboratory of Light Alloy Processing Science and Technology of Nanchang Hangkong University,China
文摘A composite ceramic coating containing Y2O3-ZrO2-MgO(YSZ-MgO) was prepared on AZ91D magnesium alloy,which was immersed in Y(NO3)3 aqueous solution as pretreatment,by micro-arc oxidation(MAO) process.The morphology,elemental and phase compositions,corrosion behavior and thermal stability of the coatings were studied by SEM,EDX,XRD,electrochemical corrosion test,high temperature oxidation and thermal shock test.The results show that the coating mainly consists of ZrO2,Y2O3,MgO,Mg2SiO4,and MgF2.Among these compounds,Y2O3 accounts for 26.7% of(Y2O3 + ZrO2).The thickness of YSZ-MgO coating is smaller than that of ZrO2-MgO coating,but its compactness and surface roughness are better than those of ZrO2-MgO coating.YSZ-MgO coating has a good corrosion resistance,and its corrosion rate in 5% NaCl aqueous solution is lower than that of ZrO2-MgO and only about 8.5% of that of AZ91D magnesium alloy.After oxidation at 410 °C,the mass gain of AZ91D magnesium alloy presents a linear increase with the oxidation time.The YSZ-MgO coating and ZrO2-MgO coating can remarkably decrease the oxidation mass gain.The oxidation mass gain of YSZ-MgO coating is lower than that of ZrO2-MgO coating,especially during a long oxidation period.The thermal shock resistance of YSZ-MgO coating is superior to ZrO2-MgO coating.
文摘An attempt was made to modify the surface of in-situ aluminium matrix composite (AMC) by micro-arc oxidation (MAO). In the microstructure of AMC, CuAl2 reinforcements were generated by introducing 15% CuO into the aluminium melt. AMC was hot forged, homogenised, quenched and artificially aged before the MAO in a KOH, KF and Na2SiO3-containing electrolyte. After the MAO process the surface of the AMC was covered with Al2O3 coating having an effective thickness of about 15μm. Appearance of crack and/or delamination free zones at the periphery of the indent after the Rockwell C adhesion test indicated good adhesion between the composite and the Al2O3 coating. During dry sliding wear tests, this adherent Al2O3coating resisted the destructive action of the Al2O3 ball and provided about 15 times enhancement in wear resistance as compared to the original state.