大飞机复合材料结构制造和检测技术

超混杂复合材料技术在国内还处于研发阶段,若要用于大飞机的制造上应从多方面着手,合理避开产权侵犯风险。热塑性复合材料目前在大飞机上的用量较少,专利不多,这就给国内有了原创的机会,有关院所可以根据实际情况抓紧攻关,尽早形成自己的专利。

PA 12导电复合材料的结构与性能

采用熔融共混的方法制备了炭黑含量不同的聚酰胺(PA)12导电复合材料,研究了复合材料的导电性能、结构以及炭黑的分散状况。复合材料的体积电阻率随炭黑含量的增加而显著降低,导电炭黑的逾渗阈值低于15%。炭黑具有异相成核的作用,可提高PA 12初始结晶温度。复合材料的储能模量随炭黑含量增加而升高,炭黑对PA 12的分子运动有明显的阻碍作用,使复合材料的玻璃化转变温度移向高温方向。炭黑在PA 12基体中分散较均匀,随炭黑含量增加,炭黑颗粒间距减小,使PA 12复合材料具有良好的导电性能,体积电阻率最低为1×105Ω.cm。

Ⅱ型加载条件下复合材料与管线钢共固化界面有效搭接长度试验

为了确定复合材料与管线钢共固化胶结界面受剪时的有效搭接长度,设计了双搭接胶结试件拉伸试验.对界面在Ⅱ型加载条件下的失效扩展过程进行了试验研究和有限元模拟.试验结果表明,界面的破坏形式为脱粘失效.试验得到了复合材料表面沿拉伸方向上的应变分布规律,胶结界面剪切应力与滑移量之间的关系(Bond-Slip曲线),计算可得Ⅱ型加载条件下复合材料与管线钢胶结界面的临界能量释放率为1062 N/m,界面的有效搭接长度约为15.5 mm.将临界能量释放率应用到有限元模拟的界面本构,模拟得到的复合材料沿拉伸方向的应变分布规律与试验结果对比较好.有限元分析结果表明,裂纹沿着胶结界面由两侧向中间位置逐渐发生与扩展.

用PCBN刀具车削镍基合金复合材料导卫辊探讨

采用真空熔结镍基合金复合材料制造商线导卫辊,并用PCBN刀具实现以车代磨工艺,提高导卫辊的使用寿命。

Increasing the toughness while reducing the viscosity of carbon nanotube/ polyether imide/polyether ether ketone nanocomposites

Polyether ether ketone(PEEK)has good mechanical properties.However,its high viscosity when molten limits its use because it is hard to process.PEEK nanocomposites containing both carbon nanotubes(CNTs)and polyether imide(PEI)were pre-pared by a direct wet powder blending method using a vertical injection molding machine.The addition of an optimum amount of PEI lowered the viscosity of the molten PEEK by approximately 50%while producing an increase in the toughness of the nanocom-posites,whose strain to failure increased by 129%,and fracture energy increased by 97%.The uniformly dispersed CNT/PEI powder reduced the processing difficulty of PEEK nanocomposites without affecting the thermal resistance.This improvement of the strength and viscosity of PEEK facilitate its use in the preparation of thermoplastic composites.

过硫酸氢钾制备MnO_(2)-MnOOH催化降解罗丹明B

以过硫酸氢钾和氯化锰为原料,采用共沉淀法制备了MnO_(2)-MnOOH异质结复合材料,采用XRD、XPS、TEM等方法对其进行了表征;以罗丹明B为目标污染物,考察了初始溶液pH、MnO_(2)-MnOOH加入量、过硫酸氢钾加入量、罗丹明B初始质量浓度对MnO_(2)-MnOOH催化降解罗丹明B效果的影响。实验结果表明:在初始溶液pH 4.0、MnO_(2)-MnOOH加入量0.2 g/L、过硫酸氢钾加入量0.650 mmol/L、罗丹明B溶液初始质量浓度50 mg/L的优化条件下催化反应30 min后,罗丹明B去除率为97.7%。催化反应过程中的主要活性基团是·OH和^(1)O_(2)。

Effect of NiAl content on phases and microstructures of TiC-TiB_2-NiAl composites fabricated by reaction synthesis

TiC-TiB2-NiAl composites were fabricated by self-propagating high temperature reaction synthesis（SHS） with Ti, B4C, Ni and Al powders as raw materials. The effects of NiAl content on phase constituents and microstructures were investigated. The results show that the reaction products are composed of TiB2, TiC and NiAl. The content of NiAl increases with the adding of Ni＋Al in green compacts. TiB2, TiC and NiAl grains present in different shapes in the matrix, TiB2 being in hexagonal or rectangular shapes, TiC in spherical shapes, and NiAl squeezed into the gaps of TiC and TiB2 grains. With the increase of NiAl content, the grains of TiC-TiB2-NiAl composites are refined, their density and compressive strength are improved, and the shapes of TiC grains become spherical instead of irregular ones. Finally, the fracture mechanism of the composites transforms from intergranular fracture mode to the compounded fracture mode of intergranular fracture and transgranular fracture.

Microstructures,mechanical and oxidation behaviors of C/C composites modified by NiAl alloy

Carbon/carbon composites modified by NiAl alloy were prepared using vacuum reactive melt infiltration methods with NiAl and titanium mixed powders as raw materials. The microstructures were investigated by scanning electron microscopy. The fracture behavior, infiltration and oxidation mechanism were further discussed. The results indicated that NiAl alloy exhibited good wettability on the C/C preform because a TiC reaction layer formed at the interface. Multi-layer（PyC/TiC/NiAl＋TiC） coating evenly and compactly distributed on the surface of the carbon fiber in tubular form. The penetration depth of molten NiAl alloys depended on the reaction between the PyC and titanium. The impact fracture was inclined to along the interface between the NiAl permeability layer and C/C matrix. Al_2TiO_5 and TiO_2 formed on the surface, while the interior multi-layer tubular structure partially remained after oxidation at 1773 K for 30 min.

Effect of Mg on nucleation process of recrystallization in Al-Mg-Si/SiC_p composite

The recrystallization nucleation processes of two cold-rolled Al-Mg-Si/SiCpcomposites with different contents of Mg are investigated mainly by dynamic mechanical analyzer （DMA） and electron microscopy including high angle annular dark field scanning transmission electron microscopy （HAADF-STEM） andhigh-resolution transmission electron microscopy （HRTEM）. Internal friction and electron microscopy results show that solute atom clusters are present in association with dislocationsin supersaturated cold-rolled composites. During recrystallization process, the internal friction peak position of Al-Mg-Si/3SiCp/2Mg （volume fraction,%） is higher than that of Al-Mg-Si/3SiCp（volume fraction,%） due to more solute atom clusters formed in association with the dislocations in the cold-rolled composite with a much higher Mg content, indicating a strongerresistance for the recrystallization nucleation.

Fabrication and ablation property of carbon/carbon composites with novel SiC-ZrB_2 coating

A novel SiC?ZrB2 coating was prepared using a two-step technique by slurry-sintering and chemical vapor reaction on carbon/carbon (C/C) composites. The SiC?ZrB2 coating was composed of the scattered ZrB2 phase and the continuous SiC phase. It was observed that a good adhesion was built between the coating and the C/C composites. The SiC?ZrB2 coating samples exhibited a better ablation resistance in comparison with the uncoated C/C composites. The SiO2?ZrO2 barrier layer, the heat dissipation of the gaseous products and the pinning effect of ZrO2 all contributed to the good ablation resistance of the SiC?ZrB2 coated composites.

Beryllium-distribution in metallic glass matrix composite containing beryllium

The morphologies, sizes, compositions and volume fractions of dendritic phases in in situ Ti-based metallic glass matrix composites （MGMCs） containing beryllium （Be） with the nominal composition of Tia7Zr19Cu5V12Be17 （mole fraction, %） were investigated using XRD, SEM, EBSD, TEM, EDS and three-dimensional reconstruction method. Moreover, visualized at the nanoscale, Be distribution is confirmed to be only present in the matrix using scanning transmission electron microscopy-electron energy loss spectroscopy （STEM-EELS）. Based on these findings, it has been obtained that the accurate chemical compositions are Wi28.3Zr19.7Cu8V6.4Be37.6 （mole fraction, %） for glass matrix and Wi62.nZr18.aCu2.6V16.6 （mole fraction, %） for the dendritic phases, and the volume fractions are 38.5% and 61.5%, respectively. It is believed that the results are of particular importance for the designing of Be-containing MGMCs.

Properties and microstructure of Cu/diamond composites prepared by spark plasma sintering method

Cu/diamond composites have been considered as the next generation of thermal management material for electronic packages and heat sinks applications. Cu/diamond composites with different volume fractions of diamond were successfully prepared by spark plasma sintering（SPS） method. The sintering temperatures and volume fractions（50%, 60% and 70%） of diamond were changed to investigate their effects on the relative density, homogeneity of the microstructure and thermal conductivity of the composites. The results show that the relative density, homogeneity of the microstructure and thermal conductivity of the composites increase with decreasing the diamond volume fraction; the relative density and thermal conductivity of the composites increase with increasing the sintering temperature. The thermal conductivity of the composites is a result of the combined effect of the volume fraction of diamond, the homogeneity and relative density of the composites.

Deformation behaviors and processing maps of CNTs/Al alloy composite fabricated by flake powder metallurgy

Deformation behaviors of CNTs/Al alloy composite fabricated by the method of flake powder metallurgy were investigated by hot compression tests, which were performed in the temperature range of 300?550 °C and strain rate range of 0.001? 10 s?1 with Gleeble?3500 thermal simulator system. Processing maps of the CNTs/Al alloy at different strains were calculated to study the optimum processing domain. Microstructures before and after hot compressions were characterized by electron backscattered diffraction (EBSD) method. Stress?strain curves indicate that the flow stress increases with the increase of strain rate and the decrease of temperature. The processing maps of the CNTs/Al alloy at different strains show that the optimum processing domain is 500?550 °C, 10 s?1 for hot working. EBSD analysis demonstrates that fully dynamic recrystallization occurs in the optimum processing domain (high strainrate 10 s?1), whereas the main soften mechanism is dynamic recovery at low strain rate (0.001 s?1).

WC-Ni_3Al-B composites prepared through Ni+Al elemental powder route

In order to develop the liquid phase sintering process of WC-Ni3Al-B composites,the preparation process of WC＋Ni3Al prealloyed powder by reaction synthesis of carbonyl Ni,analytical purity Al and coarse WC powders was investigated.DSC and XRD were adopted to study the procedure of phase transformation for the 3Ni＋Al and 70%WC＋（3Ni＋Al） mixed powders in temperature ranges of 550-1200 °C and 25-1400 °C,respectively.The results demonstrate that the formation mechanism of Ni3Al depends on the reaction temperature.Besides WC phase,there exist Ni2Al3,NiAl and Ni3Al intermetallics in the powder mixture after heat treatment at 200-660 °C,while only NiAl and Ni3Al exist at 660-1100 °C.Homogeneous WC＋Ni3Al powder mixture can be obtained in the temperature range of 1100-1200 °C.The WC-30%（Ni3Al-B） composites prepared from the mixed powders by conventional powder metallurgy technology show nearly full density and the shape of WC is round.WC-30%（Ni3Al-B） composites exhibit higher hardness of 9.7 GPa,inferior bending strength of 1800 MPa and similar fracture toughness of 18 MPa-m1/2 compared with commercial cemented carbides YGR45（WC-30%（Co-Ni-Cr））.

Microstructure stability of Ti_2Al N/Ti-48Al-2Cr-2Nb composite at 900 °C

Microstructure stability of in situ synthesized Ti2AlN/Ti-48Al-2Cr-2Nb composite during aging at 900 ℃ was investigated by XRD, OM and TEM, and the unreinforced Ti-48Al-2Cr-2Nb alloy was also examined for comparison. The result showed that in the TiAl alloy,α2 lamellae thinned and were broken down, and became discontinuous with increasing aging time. The decomposition ofα2 lamella toγ which was characterized by parallel decomposition and breakdown ofα2 lamellae led to the degradation of the lamellar structure. While in the composite, lamellar structure remained relatively stable even after aging at 900 ℃ for 100 h. No breakdown ofα2 lamellae except parallel decomposition and precipitation of fine nitride particles was observed. The better microstructural stability of the composite was mainly attributed to the precipitation of Ti2AlN particles at theα2/γ interface which played an important role in retarding the coarsening of lamellar microstructure in the matrix of composite.

Influence of deformation passes on interface of SiC_p/Al composites consolidated by equal channel angular pressing and torsion

Powder mixture of pure Al and oxidized Si C was consolidated into 10%（mass fraction） Si Cp/Al composites at 250 °C by equal channel angular pressing and torsion（ECAP-T）. The valence states of Si for Si C particulates and Al for the as-consolidated composites were detected by X-ray photoelectron spectroscopy（XPS）. The interfacial bondings of the composites were characterized by scanning electron microscopy（SEM）. The elements at the interface were linearly scanned by energy dispersive spectroscopy（EDS） and the EDS mappings of Si and Al were also obtained. The values of the nanohardness at different positions within 2 μm from the boundary of Si C particulate were measured. The results show that after ECAP-T, interfacial reaction which inhibits injurious interfacial phase occurs between Al and the oxide layer of Si C, and the element interdiffusion which can enhance interfacial bonding exists between Al and Si C. As ECAP-T passes increase, the reaction degree is intensified and the element interdiffusion layer is thickened, leading to the more smooth transition of the hardness from Si C to Al.

Microstructure and fracture toughness of a TiAl-Nb composite consolidated by spark plasma sintering

A TiAl-Nb composite was prepared by spark plasma sintering （SPS） at 1250 °C and 50 MPa for 5 min from prealloyed TiAl powder and elemental Nb powder in a molar ratio of 9：1 for improving the fracture toughness of TiAl alloy at room temperature. The microstructure, phase constitute, fracture surface and fracture toughness were determined by X-ray diffractometry, electron probe micro-analysis, scanning and transmission electron microscopy and mechanical testing. The results show that the sintered samples mainly consist of γ phase, O phase, niobium solid solution （Nbss） phase and B2 phase. The fracture toughness is as high as 28.7 MPa？m1/2 at room temperature. The ductile Nbss phase plays an important role in absorbing the fracture energy in front of the cracks. Moreover, B2 phase can branch the propagation of the cracks. The microhardness of each phase of the composite was also tested.

DAMAGE DETECTION FOR COMPOSITE STRUCTURE UNDER TEMPERATURE CHANGES USING LAMB WAVES

A two-step method is proposed for detection and identification of invisible impact damage in composite structure under temperature changes using Lamb waves.First,a statistical outlier analysis is employed to distinguish whether the changes of Lamb wave signals are induced by damage within a monitoring area or are only affected by temperature changes.Damage indices are defined after the Lamb wave signals are processed by Fourier transform,and a Monte Carlo procedure is used to obtain the damage threshold value for the damage indices at the undamaged state.If the damage indices in the operation state exceed the threshold value,the presence of damage is determined.Then,a probabilistic damage imaging algorithm displaying probabilities of the presence of damage within the monitoring area is adopted to fuse information collected from multiple actuator-sensor paths to identify the location of damage.Damage indices under damaged state are used to generate the diagnostic image.Experimental study on a stiffened composite panel with random temperature changes is performed to demonstrate the effectiveness of the proposed method.

Preparation of three-dimensional interconnected mesoporous anatase TiO_2-SiO_2 nanocomposites with high photocatalytic activities

In this article, we report the preparation of a three-dimensional（3D） interconnected mesoporous anatase TiO2-SiO2 nanocomposite. The nanocomposite was obtained by using an ordered two-dimensional（2D） hexagonal mesoporous anatase 70 TiO2-30 SiO2-950 nanocomposite（crystallized at 950 °C for 2 h） as a precursor, NaO H as an etchant of SiO2 via a ＂creating mesopores in the pore walls＂ approach. Our strategy adopts mild conditions of creating pores such as diluted NaO H solution, appropriate temperature and solid/liquid ratio, etc. aiming at ensuring the integrities of mesopores architecture and anatase nanocrystals. XRD, TEM and N2 sorption techniques have been used to systematically investigate the physico-chemical properties of the nanocomposites. The results show that the intrawall mesopores are highly dense and uniform（average pore size 3.6 nm）, and highly link the initial mesochannels in a 3D manner while retaining mesostructural integrity. There is no significant change to either crystallinity or size of the anatase nanocrystals before and after creating the intrawall mesopores. The photocatalytic degradation rates of rhodamine B（RhB, 0.303 min^–1） and methylene blue（MB, 0.757 min^–1） dyes on the resultant nanocomposite are very high, which are 5.1 and 5.3 times that of the precursor; even up to 16.5 and 24.1 times that of Degussa P25 photocatalyst, respectively. These results clearly demonstrate that the 3D interconnected mesopores structure plays an overwhelming role to the increments of activities. The 3D mesoporous anatase TiO2-SiO2 nanocomposite exhibits unexpected-high degradation activities to RhB and MB in the mesoporous metal oxide-based materials reported so far. Additionally, the nanocomposite is considerably stable and reusable. We believe that this method would pave the way for the preparation of other 3D highly interconnected mesoporous metal oxide-based materials with ultra-high performance.

Prediction of the thermo-elastic properties of knitted structural composites using FEM

It is a very important and complex task to estimate the thermo-elasticproperties of a textile structural composite. In this paper, the finite element method (FEM) wasused for the prediction of the orthotropic thermo-elastic properties of a composite reinforced byglass fiber knitted fabric. In order to define the final 3-D configuration of the loop reinforcingstructure, the interactions between the adjacent loops, the large displacement and the contactelements without friction were considered. The values predicted were compared with the experimentalresults.