复合胶材制备多孔锰渣保温砂浆的试验研究

将锰渣作为多孔骨料与玻化微珠复合制备保温砂浆,研究其掺量对保温砂浆性能的影响,并对复合胶凝材料水化产物的微观结构进行了SEM分析。试验研究表明,固定玻化微珠与胶凝材料的质量比为8∶10,外掺50%多孔锰渣,在由50%水泥、20%粉煤灰、20%矿渣粉、10%石灰石粉组成的复合胶凝体系中可分散乳胶粉掺量为胶凝材料质量的2%,羟丙基甲基纤维素掺量为0.6%,聚丙烯纤维掺量为0.75%,在水料比为1时,可制备出28 d抗压强度为0.46 MPa、干密度为398 kg/m3、导热系数为0.079 W/(m·K)的保温砂浆,符合GB/T 20473—2006《建筑保温砂浆》的Ⅱ型标准,且复合胶材的水化产物微观结构非常密实。

木材-SiO2醇凝胶复合材的超临界干燥工艺

采用超临界CO2流体对木材-SiO2醇凝胶复合材的干燥工艺进行研究。结果表明:由于受到木材的包围,木材-SiO2醇凝胶复合材的超临界干燥工艺条件最终确定为动态和静态干燥温度为50℃,动态和静态压力为25MPa,动态干燥时间为180min。经扫描电镜观察,木材-SiO2气凝胶在微观上有良好的网络结构,SiO2气凝胶与木材有良好的结合并保持木材的孔隙结构。通过透射电镜观测,所制备的木材-SiO2气凝胶复合材料中的SiO2气凝胶是由直径约13～300nm的SiO2颗粒构成的连续网络结构。超临界CO2流体干燥的木材-SiO2气凝胶复合材表现突出的增容现象,由于紫椴与西南桤木结构不同,两者的增容率有较大的差异,西南桤木的增容率约为紫椴木材的1/2左右。

Sol-Gel法制备木材功能性改良用SiO_2凝胶

以正硅酸乙酯（TEOS）原料，HCl／HF混合酸为水解催化剂，研究应用于木材功能性改良的SiO2凝胶的制备工艺条件。所配制3种反应溶液的TEOS／EtOH／H2O比例分别为FU1=1．00：15．35：7．45，FU2=1．00：5．43：10．10，FU3=1．00：5．47：5．77，HCl／HF摩尔比分别为0．02／0．01、0．02／0．04和0．02／0．06，可在120min左右得到醇凝胶。将醇凝胶在-21℃条件下陈化1～3d后，在12h内自然升温至室温，24h内置于超临界流体中进行干燥单元操作，可以得到适合木材功能性改良用并具有纳米结构的SiO2气凝胶。

SiO2溶胶空细胞法浸渍处理木材工艺

对SiO2溶胶溶液半限注法浸渍处理紫椴和西南桤木的工艺进行研究。结果表明:SiO2溶胶对木材的渗透应主要考虑压力和加压时间以及树种的影响,考虑木材的变异性所造成的试验数据的波动,确定SiO2溶胶的浸渍工艺条件为压力0.8MPa,压力时间30min,后真空度为0.090MPa,保持10min。通过X射线能谱图分析,在木材细胞壁的位置能看到排列均匀的SiO2,说明在木材外部进行溶胶-凝胶化过程,然后采取空细胞法将溶胶注入到木材中,简化了制备工艺条件,提高了原料利用率。

Three-dimensional MoS_2/reduced graphene oxide aerogel as a macroscopic visible-light photocatalyst

Photocatalysis is regarded as an ideal technology for solving the urgent environmental and energy issues that we face today.Among the reported photocatalysts,molybdenum disulfide（MoS2） is very promising for applications in hydrogen production and pollutant photodegradation.However,its lack of active sites and the difficulty of recovering catalysts in powder form have hindered its wide application.Here,we report the successful preparation of a macroscopic visible-light responsive MoS2/reduced graphene oxide（MoS2/RGO） aerogel.The obtained MoS2/RGO aerogel exhibits enhanced photocatalytic activity towards hydrogen production and photoreduction of Cr（Ⅵ） in comparison with the MoS2 powder.In addition,the low density（56.1 mg/cm^3） of the MoS2/RGO aerogel enables it to be used as an efficient adsorption material for organic pollutants.Our results demonstrate that this very promising multifunctional aerogel has potential applications in environmental remediation and clean energy production.

Mechanical properties of anti-seepage grouting materials for heavy metal contaminated soil

Cement-based composite grouting materials were used to construct grouting cutoff wall for heavy metal contaminated soil in non-ferrous metal mining areas. Cement, fly ash, and slag as principal ingredients were mixed with water glass in different ways to produce three composite grouting materials. In order to investigate the effect of water glass mixing ratio, Baume degree, fly ash and slag contents on the mechanical properties of the composite grouting materials, particularly their gel time and compressive strength, the beaker-to-beaker method of gel time test and unconfined compressive strength test were conducted. In addition, the phase composition and microstructure of the composite grouting materials were analyzed by the X-ray diffraction（XRD） and scanning electron microscope（SEM） techniques. The test results show that their gel time increases when water glass mixing ratio and Baume degree increase. The gel time increases dramatically when fly ash is added, but decreases slightly if fly ash is partly replaced by slag. When the mixing ratio of water glass is below 20%, their compressive strength increases with the increases of the ratio; when the ratio is above 20%, it significantly decreases. The compressive strength also tends to increase as Baume degree increases, and improves if fly ash and slag are added.

Near-net shaped Al/SiCP composites via vacuum-pressure infiltration combined with gelcasting

To solve the problem of difficult machining, the near-net shaped Al/SiCP composites with high volume fraction of SiC particles were fabricated by vacuum-pressure infiltration. The SiCP preform with a complex shape was prepared by gelcasting. Pure Al, Al4Mg, and Al4Mg2Si were used as the matrices, respectively. The results indicate that the optimal parameters of SiCP suspension in gelcasting process are pH value of 10, TMAH content of 0.5 wt.%, and solid loading of 52 vol.%. The Al matrix alloyed with Mg contributes to improving the interfacial wettability of the matrix and SiC particles, which increases the relative density of the composite. The Al matrix alloyed with Si is beneficial to inhibiting the formation of the detrimental Al4C3 phases. The Al4Mg2Si/SiCP composite exhibits high relative density of 99.2%, good thermal conductivity of 150 W·m^-1·K^-1, low coefficient of thermal expansion of 10.1×10^-6 K^-1, and excellent bending strength of 489 MPa.

Hydration mechanism of low quality fly ash in cement-based materials

The hydration mechanism of low quality fly ash in cement-based materials was investigated. The hydration heat of the composite cementitious materials was determined by isothermal calorimetry, and the hydration products, quantity, pore structure and morphology were measured by X-ray diffraction(XRD), thermalgravity-differential thermal analysis(TG-DTA), mercury intrusion porosimetry(MIP) and scanning electron microscopy(SEM), respectively. The results indicate that grinding could not only improve the physical properties of the low quality fly ash on particle effect, but also improve hydration properties of the cementitious system from various aspects compared with raw low quality fly ash(RLFA). At the early stage of hydration, the low quanlity fly ash acts as almost inert material; but then at the later stage, high chemical activity, especially for ground low quality fly ash(GLFA), could be observed. It can accelerate the formation of hydration products containing more chemical bonded water, resulting in higher degree of cement hydration, thus denser microstructure and more reasonable pore size distribution, but the hydration heat in total is reduced. It can also delay the induction period, but the accelerating period is shortened and there is little influence on the second exothermic peak.

Thermal Oxidative Degradation and Ageing Performance of Silicone Rubber Filled with Attapulgite

The natural attapulgite(NAPT)was disaggregated by high-pressure homogenization technology combined with extrusion process to prepare the attapulgite with disaggregated rod crystal bundles(DAPT)and large specific surface area of 133.7 m^(2)/g.NAPT and DAPT were incorporated into the silicone rubber to obtain the composite NAPTSR and DAPT-SR by mechanical blending method,respectively.After thermal oxidative ageing at 300℃ for 0.5 h,temperature for the 5%weight loss increased greatly from 385℃ of the neat silicone rubber to 396-399℃ with addition of NAPT and DAPT.NAPT and DAPT enhanced the interaction between the filler nanoparticles and rubber matrix thus inhibited the nanoparticle agglomeration.The conservation rate of the side methyl group in NAPT-SR and DAPT-SR was greatly improved after ageing.Therefore,the thermal oxidative degradation and ageing performance of the silicone rubber composites was significantly reinforced.Moreover,DAPT could greatly restrain the growth of nanoparticles after ageing.Therefore,DAPT-SR showed the better retention of tensile strength(40.6%),elongation at break(34.9%)and tear strength(30.1%)compared with the corresponding mechanical properties of the neat silicone rubber(10.6%,7.4%,and 5.0%)after ageing.

Role of matrix structure and flaw size distribution modification on deflection hardening behavior of polyvinyl alcohol fiber reinforced engineered cementitious composites(PVA-ECC)

The multiple cracking and deflection hardening performance of polyvinyl alcohol fiber reinforced engineered cementitious composites(PVA-ECC)under four-point flexural loading have been investigated.Matrices with different binder combinations and W/B ratios(from 0.44 to 0.78)providing satisfactory PVA fiber dispersion were specially designed.Effect of pre-existing flaw size distribution modification on deflection hardening behavior was comparatively studied by adding 3 mm diameter polyethylene beads into the mixtures(6%by total volume).Natural flaw size distributions of composites without beads were determined by cross sectional analysis.The crack number and crack width distributions of specimens after flexural loading were characterized and the possible causes of changes in multiple cracking and deflection hardening behavior by flaw size distribution modification were discussed.Promising results from the view point of deflection hardening behavior were obtained from metakaolin incorporated and flaw size distribution modified PVA-ECCs prepared with W/B=0.53.The dual roles of W/B ratio and superplasticizer content on flaw size distribution,cracking potential and fiber-matrix bond behavior were evaluated.Flaw size distribution modification is found beneficial in terms of ductility improvement at an optimized W/B ratio.

Study on the Properties of Microcapsulated Chlorocyclophosphazene Polypropylene Composites

Microcapsulated chlorocyclophosphazenes were synthesized,and then microcapsulated chlorocyclo- phosphazene/polypropylene(PP)composites were prepared.The results showed that microcapsulated chlorocyclo- phosphazene had good high thermal stability through thermogravimetric analysis(TGA).The flammability and mechanical properties of microcapsulated chlorocyclophosphazene/polypropylene composites were investigated by limiting oxygen index experiment,UL 94V flame retardancy test,cone calorimetry,tensile experiment,and impact test,respectively.It was shown that the microcapsulated chlorocyclophosphazene/PP composites had better tensile strength,impact strength,flame retardant properties and smoke suppress properties compared with chlorocyclo- phosphazene/PP composites.

Tensile properties of strain-hardening cementitious composites containing polyvinyl-alcohol fibers hybridized with polypropylene fibers

Partially replacing polyvinyl-alcohol(PVA)fibers with polypropylene(PP)fibers in strain-hardening cementitious composites(fiber hybridization)modify certain mechanical properties of these materials.The hybridization based on the introduction of low-modulus hydrophobic polypropylene fibers improves the ductility and the strain-hardening behavior of the cementitious composites containing polyvinyl-alcohol fibers of different types(PVA-SHCC).Pull-out tests indicate that adding PP fibers increases the energy capacity of the hybrid composite with respect to the material containing only PVA fibers under tensile loading,and PP-fiber geometry(i.e.,section shape and length)is a key factor in enhancing the strain capacity.

Increased photo-catalytic removal of sulfur using titania/MWCNT composite

Titania coating of multi wall carbon nano tube(MWCNT) was carried out by sol-gel method in order to improve its photo catalytic properties.The effect of MWCNT/TiO_2 mass to volume ratio on adsorption ability,reaction rate and photo-catalytic removal efficiency of dibenzothiophene(DBT) from n-hexane solution was investigated using a 9 W UV lamp.The results show that the addition of nanotubes improves the photo-catalytic properties of TiO_2 by two factors;however,the DBT removal rate versus MWCNT content is found to follow a bimodal pattern.Two factors are observed to affect the removal rate of DBT and produce two optimum values for MWCNT content.First,large quantities of MWCNTs prevent light absorption by the solution and decrease removal efficiency.By contrast,a low dosage of MWCNT causes recombination of the electron holes,which also decreases the DBT removal rate.The optimum MWCNT contents in the composite are found to be 0.25 g and 0.75 g MWCNT per 80 m L of sol.

Preparation of three-dimensional braided carbon fiber reinforced mullite composites from a sol with high solid content

To prepare the three-dimensional braided carbon fiber reinforced mullite （3D C/mullite） composites, an Al2O3-SiO2 solwith a solid content of 20% （mass fraction） and an Al2O3/SiO2 mass ratio of 2：1 was selected as the raw material. Characteristics andmullitization of the sol were analyzed throughly. It is found that the formation of mullite is basically completed at 1300℃ and thegel powders exhibit favorable sintering shrinkage. The 3D C/mullite composites without interfacial coating were fabricated throughthe route of vacuum impregnation-drying-heat treatment. Satisfied mechanical properties with a flexural strength of 241.2 MPa anda fracture toughness of 10.9 MPa·m1/2are obtained although the total porosity reaches 26.0%. Oxidation resistances of the compositesat 1200, 1400 and 1600 ℃ were investigated. Due to the further densification of matrix, the 3D C/mullite composites show tiny massloss and their mechanical properties are well retained after oxidation at 1600 ℃ for 30 min.

Synthesis and Characterization of Sol-Gel Derived MgO/CNTs Nanocomposite

In this research, synthesis of magnesium oxide-multi walled carbon nanotube （MgO/MWCNTs） nanocomposite is reported using sol-gel method in which magnesium nitrate is added to aqueous solution. The structure of MWCNTs and MgO/MWCNTs composite has been characterized by analyzing the X-ray diffraction pattern （XRD）, Fourier Transform Infrared （FT-IR） spectra and Scanning Electron Microscopy （SEM） images. Experimental results indicate that the surface of purified MWCNTs sample is covered homogenously by a layered of MgO nanoparticles.

Modified graphite filled natural rubber composites with good thermal conductivity

The rubber composites with good thermal conductivity contribute to heat dissipation of tires. Graphite filled natural rubber composites were developed in this study to provide good thermal conductivity. Graphite was coated with polyacrylate polymerized by monomers including methyl methacrylate, n-butyl acrylate and acrylic acid. The ratios between a filler and acrylate polymerization emulsion and those between monomers were varied. Eight types of surface modification formulas were experimentally investigated. Modification formula can affect coating results and composite properties greatly. The best coating type was achieved by a ratio of1:1 between methyl methacrylate and n-butyl acrylate. The coating of graphite was thermally stable in a running tire. Filled with modified graphite, the tire thermal conductivity reached up to 0.517–0.569 W·m-1·K-1. In addition, the mechanical performance was improved with increased crosslink density, extended scorch time and short vulcanization time.

Preparation and Characterization of Sodium Sulfate/Silica Composite as a Shape-stabilized Phase Change Material by Sol-gel Method

A sodium sulfate （NaeSO4）/silica （SiO2） composite was prepared as a shape-stabilized solid-liquid phase change material by a sol-gel procedure using Na2SiO3 as the silica source. Na2SO4 in the composite acts as a latent heat storage substance for solid-liquid phase change, while SiO2 acts as a support material to provide structural strength and prevent leakage of melted NazSO4. The microstructure and composition of the prepared composite were characterized by the N2 adsorption, transmission electron microscope （TEM）, scanning electron microscope （SEM）, Fourier transform infrared spectroscopy （FTIR） and X-ray diffraction. The results show that the prepared Na2SOJSiO2 composite is a nanostructured hybrid of NazSO4 and SiO2 without new substances produced during the phase change. The macroscopic shape of the NazSO4/SiO2 composite after the melting and freezing cycles does not change and there is no leakage of Na2SO4. Determined by differential scanning calorimeter （DSC） analysis, the values of phase change latent heat of melting and freezing of the prepared NazSO4/SiO2 （50%, by mass） composite are 82.3 kJ.kg i and 83.7 kJ.kg-1, and temperatures of melting and freezing are 886.0 ℃ and 880.6 ℃, respectively. Furthermore, the Na2SOJSiO2 composite maintains good thermal energy storage and release ability even after 100 cycles of melting and freezing. The satisfactory thermal storage performance renders this composite a versatile tool for high-temperature thermal energy storage.

Behavior and Flexural Prediction of Special Cementitious Bonding Material for Fiber Reinforced Strengthening Systems

Strengthening of RC structures with externally bonded FRP （fiber reinforced polymers） has become an important challenge in civil engineering. Epoxy is the main bonding agent used so far, but in the case of a fire, it is subjected to complete loss of his bonding capabilities. Mineral based composites strengthening systems consist of FRPs and a cementitious bonding agent which form a repair or strengthening system that is more compatible with the concrete substrata, and roved its efficiency. The current research introduces the use of a special cementitious material ＂Grancrete＂ as a bonding agent. Test results of 32 T-section RC beams strengthened with various FRG （fiber reinforced Grancrete） strengthening systems are presented. The results demonstrated that most of the specimens were likely to fail by debonding of the FRP from the concrete either at the ends or at intermediate flexural cracks. This paper presents an in-depth study aimed at the development of a better understanding of debonding failures in RC beams strengthened with externally bonded FRP systems. Different analytical models, published in the literature for plate end debonding, are reviewed and compared to test results. The results also demonstrated that when using U-wraps, the specimens were likely to fail by FRP sheet rupture.

Study on an novel composite gel material solving serious lost circulations and pressurization sealing

Lost circulations have presented great challenges to the petroleum industry, causing great expenditures of cash and time to fighting the problem. Probably the most problematic situations are the naturally fractured formations where the operator may face total loss with no mud return in the annular. The voids or large fracture encountered in this case are often far too large to be plugged with conventional Lost Circulation Material. This paper will give a detailed introduction on a novel composite gel material usable to control severe losses and pressurization sealing. The plugging mechanics of this new composite gel material, which is different from conventional lost circulation materials, were elaborated as well. In addition, the properties of the new composite gel material such as thermostability, sealing strength and bearing resistance are characterized with specific experimental devices. The experimental results proved that the breakdown pressure of the new plugging reached more than 20MPa, and the maximum degraded temperature can be exceed 130℃. The field application at 4 wells in Puguang gas field, SINOPEC, demonstrated that the new composite gel material solved the serious loss in Ordovician carbonate fractured formation successfully and guaranteed the following completion cement operation smoothly. The composite gel sealing slurries, which was easily prepared on site, gives remarkable properties regarding pumping through drill pipes, adjustment of setting time and excellent sealing strength of the lost zone sealing, additionally, the whole pressurization sealing process was complicated within only ten hours. The on-site results show that the plugging ratio of the new composite gel was reached 100%, and the success rate of sealing operation kept above 80%.Thus the new LCM can guarantee safe drilling jobs and save operation cost more effectively.

Preparation of Novel Composite from Natural Rubber, Bagasse and Plaster

The sugar cane bagasse was treated with chemical treatment including sodium hydroxide and silane. The characterization of the modified bagasse was achieved with Fourier transform infrared spectroscopy （FTIR）, and scaning electron microscopy （SEM）. Results showed that the presence Si-CH3 group occurred on bagasse surface after chemical modification. In addition, the roughness of the modified bagasse was higher than that of unmodified bagasse due to chemical modification from sodium hydroxide. Two polymer composite types, namely （1） natural rubber NR/sugar cane bagasse and （2） NR/plaster via two-roll mill method, were prepared. The optimum cure （t90） and torque of the NR/plaster increased with increasing plaster loading in composite. In case of NR/bagasse, the tgo of this sample decreased as a function of sugar cane bagasse while torque of this sample increased with increasing sugar cane bagasse. The modulus of the resulting composite increased with increasing both plaster and sugar cane bagasse, but the tensile strength and elongation at break of the composite decreased as a function of both piaster and sugar cane bagasse in composite.