The thrust and the torque of various carbide drills are studied for the high-speed drilling of fiber reinforced epoxy composites. The orthogonal experiment is carried out with different feed speeds at high rotation sp...The thrust and the torque of various carbide drills are studied for the high-speed drilling of fiber reinforced epoxy composites. The orthogonal experiment is carried out with different feed speeds at high rotation speed. Experimental results show that the spindle rotation speed is the most influential factor. The thrust andthe torque decrease under the condition of high rotation rate. With the decrease of the feed speed, the thrust and the torque decrease. But the effect of the feed speed is less than that of the spindle rotation rate. Moreover, the effect of drill materials on the thrust and the torque is more notable than that of the drill geometries and the feed speed. The thrust is greatly affected by the feed speed while the torque is obviously affected by drill geometries.展开更多
The phenomenon of heat accumulation and transportation in the composite materials is a very typical and critical issue during drilling process.In this study,a three-dimensional temperature field prediction model is pr...The phenomenon of heat accumulation and transportation in the composite materials is a very typical and critical issue during drilling process.In this study,a three-dimensional temperature field prediction model is proposed using finite difference method,based on the partly homogenization hypothesis of material,to predict temperature field in the process of drilling unidirectional carbon fiber/epoxy(C/E)composites.According to the drilling feed motion,drilling process is divided into four stages to study the temperature distributing characteristics.The results show that the temperature distribution predicted by numerical study has a good agreement with the experimental results.The temperature increases with increasing the drilling depth,and the burn phenomena is observed due to the heat accumulation,especially at the drill exit.Due to the fiber orientation,an elliptical shape of the temperature field along the direction is found for both numerical and experimental studies of C/E composites drilling process.展开更多
Non-contact measurements of machining temperatures were performed with optical pyrometer when drilling particle（B4C） reinforced metal matrix composites（MMCs） with different drills. The effect of particle content, ...Non-contact measurements of machining temperatures were performed with optical pyrometer when drilling particle（B4C） reinforced metal matrix composites（MMCs） with different drills. The effect of particle content, cutting speed, feed rate and tool material on the maximum drilling temperature was investigated. The drilling parameters were optimized based on multiple performance characteristics in terms of the maximum cutting temperature and tool wear. According to the results, the most influential control factors on the cutting temperatures are found to be particle fraction, feed rate and interaction between the cutting speed and particle content, respectively. The influences of the cutting speed and drill material on the drilling temperature are found to be relatively lower for the used range of parameters. Minimum cutting temperatures are obtained with lower particle fraction and cutting speed, with relatively higher feed rates and carbide tools. The results reveal that optimal combination of the drilling parameters can be used to obtain both minimum cutting temperature and tool wear.展开更多
文摘The thrust and the torque of various carbide drills are studied for the high-speed drilling of fiber reinforced epoxy composites. The orthogonal experiment is carried out with different feed speeds at high rotation speed. Experimental results show that the spindle rotation speed is the most influential factor. The thrust andthe torque decrease under the condition of high rotation rate. With the decrease of the feed speed, the thrust and the torque decrease. But the effect of the feed speed is less than that of the spindle rotation rate. Moreover, the effect of drill materials on the thrust and the torque is more notable than that of the drill geometries and the feed speed. The thrust is greatly affected by the feed speed while the torque is obviously affected by drill geometries.
基金Projects(51475073,51605076,51875079) supported by the National Natural Science Foundation of ChinaProject(2017YFB1301701) supported by the National Key Research and Development Program of China
文摘The phenomenon of heat accumulation and transportation in the composite materials is a very typical and critical issue during drilling process.In this study,a three-dimensional temperature field prediction model is proposed using finite difference method,based on the partly homogenization hypothesis of material,to predict temperature field in the process of drilling unidirectional carbon fiber/epoxy(C/E)composites.According to the drilling feed motion,drilling process is divided into four stages to study the temperature distributing characteristics.The results show that the temperature distribution predicted by numerical study has a good agreement with the experimental results.The temperature increases with increasing the drilling depth,and the burn phenomena is observed due to the heat accumulation,especially at the drill exit.Due to the fiber orientation,an elliptical shape of the temperature field along the direction is found for both numerical and experimental studies of C/E composites drilling process.
文摘Non-contact measurements of machining temperatures were performed with optical pyrometer when drilling particle（B4C） reinforced metal matrix composites（MMCs） with different drills. The effect of particle content, cutting speed, feed rate and tool material on the maximum drilling temperature was investigated. The drilling parameters were optimized based on multiple performance characteristics in terms of the maximum cutting temperature and tool wear. According to the results, the most influential control factors on the cutting temperatures are found to be particle fraction, feed rate and interaction between the cutting speed and particle content, respectively. The influences of the cutting speed and drill material on the drilling temperature are found to be relatively lower for the used range of parameters. Minimum cutting temperatures are obtained with lower particle fraction and cutting speed, with relatively higher feed rates and carbide tools. The results reveal that optimal combination of the drilling parameters can be used to obtain both minimum cutting temperature and tool wear.
