Hot compression tests were conducted on a Gleeble-1500D thermal simulating tester.Based on the deformation behavior and microstructural evolution of superalloy GH79,different types of instability criteria of PRASAD,GE...Hot compression tests were conducted on a Gleeble-1500D thermal simulating tester.Based on the deformation behavior and microstructural evolution of superalloy GH79,different types of instability criteria of PRASAD,GEGEL,MALAS,MURTY and SEMIATIN were compared,and the physical significance of parameters was analyzed.Meanwhile,the processing maps with different instability criteria were obtained.It is shown that instability did not occur when average power dissipation rate was larger than 60%in the temperature range of 900-930°C and 960-1080°C,corresponding to the strain rate range of 5×10 -4 -1.8×10 -1 s -1 and 5×10 -4 -1.5×10 -1 s -1 ,respectively.The two domains are appropriate for the processing deformation of superalloy GH79.展开更多
A method is proposed for prediction of the unstable deformation in hot forging process using both the determined thermomechnical parameter windows of the unstable deformation zones and finite element simulation. Takin...A method is proposed for prediction of the unstable deformation in hot forging process using both the determined thermomechnical parameter windows of the unstable deformation zones and finite element simulation. Taking Ti-6.5Al-3.5Mo-1.5Zr-0.3Si alloy as the testing material, the thermomechnical parameter windows of the unstable deformation zones for the Ti-alloy are integrated into a commercial finite element simulation software platform. The distribution and variation of the unstable deformation zones of the alloy in hot compression process are simulated and predicted using the tailor-made finite element codes in the finite element platform. The simulation results tally with the physical experiments and the proposed method for simulation and prediction of the unstable deformation is thus verified and its efficiency is validated.展开更多
Hot compression behavior of Al6061/Al2O3nanocomposite was investigated in the temperature range of350-500°C andthe strain rate range of0.0005-0.5s-1,in order to determine the optimum conditions for the hot workab...Hot compression behavior of Al6061/Al2O3nanocomposite was investigated in the temperature range of350-500°C andthe strain rate range of0.0005-0.5s-1,in order to determine the optimum conditions for the hot workability of nanocomposite.Theactivation energy of285kJ/mol for the hot compression test is obtained by using hyperbolic sine function.By means of dynamicmaterial model(DMM)and the corresponding processing map,safe zone for the hot workability of AA6061/Al2O3is recognized attemperature of450°C and strain rate of0.0005s-1and at temperature of500°C and the strain rate range of0.0005-0.5s-1,with themaximum power dissipation efficiency of38%.Elongated and kinked grains are observed at400°C and strain rate of0.5s-1due tothe severe deformation.展开更多
A distortion identification technique is presented based on Hilbert-Huang transform to identify distortion model and distortion frequency of distorted real-world image sequences. The distortion model is identified sim...A distortion identification technique is presented based on Hilbert-Huang transform to identify distortion model and distortion frequency of distorted real-world image sequences. The distortion model is identified simply based on Hilbert marginal spectral analysis after empirical mode decomposing. And distortion frequency is identified by analyzing the occurrence frequency of instantaneous frequency components of every intrinsic mode functions. Rational digital frequency filter with suitable cutoff frequency is designed to remove undesired fluctuations based on identification results. Experimental results show that this technique can identify distortion model and distortion frequency of displacement sequence accurately and efficiently. Based on identification results, distorted image sequence can be stabilized effectively.展开更多
Wrinkling and buckling of nano-films on the compliant substrate are always induced due to thermal deformation mismatch.This paper proposes effective means to control the surface wrinkling of thin film on the compliant...Wrinkling and buckling of nano-films on the compliant substrate are always induced due to thermal deformation mismatch.This paper proposes effective means to control the surface wrinkling of thin film on the compliant substrate,which exploits the curvatures of the curve cracks designed on the stiff film.The procedures of the method are summarized as:1)curve patterns are fabricated on the surface of PDMS(Polydimethylsiloxane)substrate and then the aluminum film with the thickness of several hundred nano-meters is deposited on the substrate;2)the curve patterns are transferred onto the aluminum film and lead to cracking of the film along the curves.The cracking redistributes the stress in the compressed film on the substrate;3)on the concave side of the curve,the wrinkling of the film surface is suppressed to be identified as shielding effect and on the convex side the wrinkling of the film surface is induced to be identified as inductive effect.The shielding and inductive effects make the dis-ordered wrinkling and buckling controllable.This phenomenon provides a potential application in the fabrication of flexible electronic devices.展开更多
基金Project(2010CB631203)supported by the National Basic Research Program of China
文摘Hot compression tests were conducted on a Gleeble-1500D thermal simulating tester.Based on the deformation behavior and microstructural evolution of superalloy GH79,different types of instability criteria of PRASAD,GEGEL,MALAS,MURTY and SEMIATIN were compared,and the physical significance of parameters was analyzed.Meanwhile,the processing maps with different instability criteria were obtained.It is shown that instability did not occur when average power dissipation rate was larger than 60%in the temperature range of 900-930°C and 960-1080°C,corresponding to the strain rate range of 5×10 -4 -1.8×10 -1 s -1 and 5×10 -4 -1.5×10 -1 s -1 ,respectively.The two domains are appropriate for the processing deformation of superalloy GH79.
基金Project (51005112) supported by the National Natural Science Foundation of ChinaProject (GF200901008) supported by the Open Fund of National Defense Key Disciplines Laboratory of Light Alloy Processing Science and Technology,China
文摘A method is proposed for prediction of the unstable deformation in hot forging process using both the determined thermomechnical parameter windows of the unstable deformation zones and finite element simulation. Taking Ti-6.5Al-3.5Mo-1.5Zr-0.3Si alloy as the testing material, the thermomechnical parameter windows of the unstable deformation zones for the Ti-alloy are integrated into a commercial finite element simulation software platform. The distribution and variation of the unstable deformation zones of the alloy in hot compression process are simulated and predicted using the tailor-made finite element codes in the finite element platform. The simulation results tally with the physical experiments and the proposed method for simulation and prediction of the unstable deformation is thus verified and its efficiency is validated.
文摘Hot compression behavior of Al6061/Al2O3nanocomposite was investigated in the temperature range of350-500°C andthe strain rate range of0.0005-0.5s-1,in order to determine the optimum conditions for the hot workability of nanocomposite.Theactivation energy of285kJ/mol for the hot compression test is obtained by using hyperbolic sine function.By means of dynamicmaterial model(DMM)and the corresponding processing map,safe zone for the hot workability of AA6061/Al2O3is recognized attemperature of450°C and strain rate of0.0005s-1and at temperature of500°C and the strain rate range of0.0005-0.5s-1,with themaximum power dissipation efficiency of38%.Elongated and kinked grains are observed at400°C and strain rate of0.5s-1due tothe severe deformation.
基金Supported by the President Fund of Graduate University, Chinese Academy of Sciences.
文摘A distortion identification technique is presented based on Hilbert-Huang transform to identify distortion model and distortion frequency of distorted real-world image sequences. The distortion model is identified simply based on Hilbert marginal spectral analysis after empirical mode decomposing. And distortion frequency is identified by analyzing the occurrence frequency of instantaneous frequency components of every intrinsic mode functions. Rational digital frequency filter with suitable cutoff frequency is designed to remove undesired fluctuations based on identification results. Experimental results show that this technique can identify distortion model and distortion frequency of displacement sequence accurately and efficiently. Based on identification results, distorted image sequence can be stabilized effectively.
基金supported by the National Basic Research Program of China(Grant Nos.2010CB631005 and 2011CB606105)the National Natural Science Foundation of China(Grant Nos.11232008,91216301,11072125 and 11272175)Tsinghua University Initiative Scientific Research Program
文摘Wrinkling and buckling of nano-films on the compliant substrate are always induced due to thermal deformation mismatch.This paper proposes effective means to control the surface wrinkling of thin film on the compliant substrate,which exploits the curvatures of the curve cracks designed on the stiff film.The procedures of the method are summarized as:1)curve patterns are fabricated on the surface of PDMS(Polydimethylsiloxane)substrate and then the aluminum film with the thickness of several hundred nano-meters is deposited on the substrate;2)the curve patterns are transferred onto the aluminum film and lead to cracking of the film along the curves.The cracking redistributes the stress in the compressed film on the substrate;3)on the concave side of the curve,the wrinkling of the film surface is suppressed to be identified as shielding effect and on the convex side the wrinkling of the film surface is induced to be identified as inductive effect.The shielding and inductive effects make the dis-ordered wrinkling and buckling controllable.This phenomenon provides a potential application in the fabrication of flexible electronic devices.
