The welding fixtures are the most important devices for an auto body welding assembly line. The current special fixtures used by many automotive manufactures are only fit for one or several specific welding processes,...The welding fixtures are the most important devices for an auto body welding assembly line. The current special fixtures used by many automotive manufactures are only fit for one or several specific welding processes, and the dimensional problem in the circle due to several variation sources accumulation has no adjustment. The active error compensating welding fixture system for auto body is designed and manufactured. The detecting model, coordinate transformation model, and adjusting model based on auto body coordinate system are presented. The dowel pin modular design is adopted in the structure of the fixture to suit different workpieces with some similar characteristics. The online detection and adaptive control system using eddy current sensors and adaptive adjusting devices is analyzed. Three kinds of the left rear wheel covers SGM60 are selected to test workpieces of the developed system, and the active error compensating experiments are performed in the lab for many times. Test results show the validity of mechanism reconfigurations, on-line detections and error compensations of the developed welding fixture.展开更多
Aiming at the assembly accuracy of a large aircraft transport jig, the effect of component error and the error of work-piece surface on the work-piece position and orientation in the 3-2-1 fixturing scheme is studied ...Aiming at the assembly accuracy of a large aircraft transport jig, the effect of component error and the error of work-piece surface on the work-piece position and orientation in the 3-2-1 fixturing scheme is studied with the object pose space description method. The error mapping model between the connecting part of the front frame rack and its support base is modeled using the homogeneous transformation matrix(HTM) method. The probabilistic error is simulated using the Monte Carlo method. The measurement experiment was conducted by the laser tracker to verify the effectiveness of the approach, and the approach has been successfully applied to the production of transport jig.展开更多
基金Shanghai Leading Academic Discipline Project,China(No.B602)Patent Second Development Project of Science and Technology Commission of Shanghai Municipality,China(No.05dz52038)
文摘The welding fixtures are the most important devices for an auto body welding assembly line. The current special fixtures used by many automotive manufactures are only fit for one or several specific welding processes, and the dimensional problem in the circle due to several variation sources accumulation has no adjustment. The active error compensating welding fixture system for auto body is designed and manufactured. The detecting model, coordinate transformation model, and adjusting model based on auto body coordinate system are presented. The dowel pin modular design is adopted in the structure of the fixture to suit different workpieces with some similar characteristics. The online detection and adaptive control system using eddy current sensors and adaptive adjusting devices is analyzed. Three kinds of the left rear wheel covers SGM60 are selected to test workpieces of the developed system, and the active error compensating experiments are performed in the lab for many times. Test results show the validity of mechanism reconfigurations, on-line detections and error compensations of the developed welding fixture.
基金Supported by National Key Technology Research and Development Program of China(No.2012BAF01B07)
文摘Aiming at the assembly accuracy of a large aircraft transport jig, the effect of component error and the error of work-piece surface on the work-piece position and orientation in the 3-2-1 fixturing scheme is studied with the object pose space description method. The error mapping model between the connecting part of the front frame rack and its support base is modeled using the homogeneous transformation matrix(HTM) method. The probabilistic error is simulated using the Monte Carlo method. The measurement experiment was conducted by the laser tracker to verify the effectiveness of the approach, and the approach has been successfully applied to the production of transport jig.
