目的探究3D打印多孔结构陶瓷材料外科植入物孔隙结构的宏微观特征分析及评价方法。方法基于微米X射线CT(Micro-CT)扫描获取的多孔样品图像数据,利用VG Studio MAX 3.0软件及Mimics 16.0软件的多孔结构分析功能,对多孔结构的宏观结构特...目的探究3D打印多孔结构陶瓷材料外科植入物孔隙结构的宏微观特征分析及评价方法。方法基于微米X射线CT(Micro-CT)扫描获取的多孔样品图像数据,利用VG Studio MAX 3.0软件及Mimics 16.0软件的多孔结构分析功能,对多孔结构的宏观结构特征包括总孔隙率、宏孔孔径、内连接、开/闭孔率等进行测量和分析;同时,采用扫描电子显微镜对样品表面微观多孔形貌进行特征分析和评价。结果基于Micro-CT和SEM扫描及影像学分析实现了针对3D打印多孔结构陶瓷样件的孔隙结构的宏微观特征表征和统计分析,并验证了其可行性和准确性,形成了一套面向3D打印多孔结构陶瓷材料外科植入物形貌宏微结构尺寸特征的有效的测量和评价方法。结论本文提出的基于Micro-CT和SEM扫描成像进行3D打印多孔结构陶瓷样件的孔隙结构的宏微观特征表征和分析的统计方法,有利于实现多孔结构宏微观特征的相关测试内容和试验过程的规范统一,确保测试过程方法有据可依,结果评价准确有效,有利于提升产品的加工精度,便于不同企业同种工艺制造的多孔结构特征参数之间等同比较,为医疗器械行业多孔结构宏微观特征的数据积累奠定基础,有利于提高与人体生命安全息息相关的外科植入物产品的研发和制造水平。展开更多
Ion conductive membranes(ICMs)are frequently used as separators for energy conversion and storage technologies of fuel cells,flow battery,and hydrogen pump,because of their good ion-selective conduction and low electr...Ion conductive membranes(ICMs)are frequently used as separators for energy conversion and storage technologies of fuel cells,flow battery,and hydrogen pump,because of their good ion-selective conduction and low electronic conductivity.Firstly,this feature article reviews the recent studies on the development of new nonfluorinated ICMs with low cost and their macro/micro-structure control.In general,these new nonfluorinated ICMs have lower conductivity than commercial perfluorinated ones,due to their poor ion transport channels.Increasing ion exchange capacity(IEC)would create more continuous hydrophilic channels,thus enhancing the conductivity.However,high IEC also expands the overall hydrophilic domains,weakens the interaction between polymer chains,enhances the mobility of polymer chains,and eventually induces larger swelling.The micro-scale expansion and macro-scale swelling of the ICMs with high IEC could be controlled by limiting the mobility of polymer chains.Based on this strategy,some ef ficient techniques have been developed,including covalent crosslinking,semi-interpenatrating polymer network,and blending.Secondly,this review introduces the optimization of macro/microstructure of both perfluorinated and nonfluorinated ICMs to improve the performance.Macro-scale multilayer composite is an ef ficient way to enhance the mechanical strength and the dimensional stability of the ICMs,and could also decrease the content of per fluorosulfonic acid resin in the membrane,thereby reducing the cost of the perfluorinated ICMs.Long side chain,multiple functionalization,small molecule inducing micro-phase separation,electrospun nano fiber,and organic–inorganic hybrid could construct more ef ficient ion transport channels,improving the ion conductivity of ICMs.展开更多
文摘目的探究3D打印多孔结构陶瓷材料外科植入物孔隙结构的宏微观特征分析及评价方法。方法基于微米X射线CT(Micro-CT)扫描获取的多孔样品图像数据,利用VG Studio MAX 3.0软件及Mimics 16.0软件的多孔结构分析功能,对多孔结构的宏观结构特征包括总孔隙率、宏孔孔径、内连接、开/闭孔率等进行测量和分析;同时,采用扫描电子显微镜对样品表面微观多孔形貌进行特征分析和评价。结果基于Micro-CT和SEM扫描及影像学分析实现了针对3D打印多孔结构陶瓷样件的孔隙结构的宏微观特征表征和统计分析,并验证了其可行性和准确性,形成了一套面向3D打印多孔结构陶瓷材料外科植入物形貌宏微结构尺寸特征的有效的测量和评价方法。结论本文提出的基于Micro-CT和SEM扫描成像进行3D打印多孔结构陶瓷样件的孔隙结构的宏微观特征表征和分析的统计方法,有利于实现多孔结构宏微观特征的相关测试内容和试验过程的规范统一,确保测试过程方法有据可依,结果评价准确有效,有利于提升产品的加工精度,便于不同企业同种工艺制造的多孔结构特征参数之间等同比较,为医疗器械行业多孔结构宏微观特征的数据积累奠定基础,有利于提高与人体生命安全息息相关的外科植入物产品的研发和制造水平。
基金Supported by the National Science Fund for Distinguished Young Scholars of China(Grant No.21125628)the Major National Scienti fic Instrument Development Project(Grant No.21527812)+3 种基金the National Natural Science Foundation of China(Grant Nos.21406031 and 21476044)the State Key Laboratory of Fine Chemicals(KF1507)the Fundamental Research Funds for the Central Universities(Grant Nos.DUTPJ14RC(3)003)State Key Laboratory of fine chemicals(Panjin)project(Grant No.JH2014009)
文摘Ion conductive membranes(ICMs)are frequently used as separators for energy conversion and storage technologies of fuel cells,flow battery,and hydrogen pump,because of their good ion-selective conduction and low electronic conductivity.Firstly,this feature article reviews the recent studies on the development of new nonfluorinated ICMs with low cost and their macro/micro-structure control.In general,these new nonfluorinated ICMs have lower conductivity than commercial perfluorinated ones,due to their poor ion transport channels.Increasing ion exchange capacity(IEC)would create more continuous hydrophilic channels,thus enhancing the conductivity.However,high IEC also expands the overall hydrophilic domains,weakens the interaction between polymer chains,enhances the mobility of polymer chains,and eventually induces larger swelling.The micro-scale expansion and macro-scale swelling of the ICMs with high IEC could be controlled by limiting the mobility of polymer chains.Based on this strategy,some ef ficient techniques have been developed,including covalent crosslinking,semi-interpenatrating polymer network,and blending.Secondly,this review introduces the optimization of macro/microstructure of both perfluorinated and nonfluorinated ICMs to improve the performance.Macro-scale multilayer composite is an ef ficient way to enhance the mechanical strength and the dimensional stability of the ICMs,and could also decrease the content of per fluorosulfonic acid resin in the membrane,thereby reducing the cost of the perfluorinated ICMs.Long side chain,multiple functionalization,small molecule inducing micro-phase separation,electrospun nano fiber,and organic–inorganic hybrid could construct more ef ficient ion transport channels,improving the ion conductivity of ICMs.
