In order to decrease the metallurgical porosity and keyhole-induced porosity during deep penetration laser welding of Al and its alloys, and increase the mechanical properties of work-piece, the effects of welding par...In order to decrease the metallurgical porosity and keyhole-induced porosity during deep penetration laser welding of Al and its alloys, and increase the mechanical properties of work-piece, the effects of welding parameters such as laser power, welding speed and defocusing value on both kinds of porosities were systemically analyzed respectively, and the shape and fluctuation of plume of the keyhole were observed to reflect the stability of the keyhole. The results show that increasing laser power or decreasing laser spot size can lead to the rising of both number and occupied area of pores in the weld; meanwhile, the plume fluctuates violently over the keyhole, which is always companied with the intense metallic vapor, liquid metal spatter and collapsing in the keyhole, thus more pores are generated in the weld. The porosity in the weld reaches the minimum at welding velocity of 2.0 m/min when laser power is 5 kW and defocusing value is 0.展开更多
Knowledge of transport phenomena and keyhole evolution is important for controlling laser welding process. However, it is still not well understood by far due to the complex phenomena occurring in a wide temperature r...Knowledge of transport phenomena and keyhole evolution is important for controlling laser welding process. However, it is still not well understood by far due to the complex phenomena occurring in a wide temperature range. A transient 3D model including heat transfer, fluid flow and tracking of free surface is built in this study. The transport phenomena are investigated by calculating the temperature and velocity fields. The 3D dynamic keyhole evolution process is revealed through tracking free surface using volume-of-fluid method. The results show that the keyhole deepening speed decreases with laser welding process before the quasi-steady state is reached. The plasma can greatly affect the keyhole depth through absorbing a great amount of laser energy and thus lowering the recoil pressure. Moreover, the relationship between keyhole depth and weld penetration is also discussed. This paper can help to better understand the dynamics in molten pool and then improve laser welding process.展开更多
基金Project(51204109)supported by the National Natural Science Foundation of China
文摘In order to decrease the metallurgical porosity and keyhole-induced porosity during deep penetration laser welding of Al and its alloys, and increase the mechanical properties of work-piece, the effects of welding parameters such as laser power, welding speed and defocusing value on both kinds of porosities were systemically analyzed respectively, and the shape and fluctuation of plume of the keyhole were observed to reflect the stability of the keyhole. The results show that increasing laser power or decreasing laser spot size can lead to the rising of both number and occupied area of pores in the weld; meanwhile, the plume fluctuates violently over the keyhole, which is always companied with the intense metallic vapor, liquid metal spatter and collapsing in the keyhole, thus more pores are generated in the weld. The porosity in the weld reaches the minimum at welding velocity of 2.0 m/min when laser power is 5 kW and defocusing value is 0.
基金Projects(51804348,51804196) supported by the National Natural Science Foundation of China
文摘Knowledge of transport phenomena and keyhole evolution is important for controlling laser welding process. However, it is still not well understood by far due to the complex phenomena occurring in a wide temperature range. A transient 3D model including heat transfer, fluid flow and tracking of free surface is built in this study. The transport phenomena are investigated by calculating the temperature and velocity fields. The 3D dynamic keyhole evolution process is revealed through tracking free surface using volume-of-fluid method. The results show that the keyhole deepening speed decreases with laser welding process before the quasi-steady state is reached. The plasma can greatly affect the keyhole depth through absorbing a great amount of laser energy and thus lowering the recoil pressure. Moreover, the relationship between keyhole depth and weld penetration is also discussed. This paper can help to better understand the dynamics in molten pool and then improve laser welding process.
