50.8mm×0.89mm钛管材冷加工工艺研究

针对外径与壁厚比值大、壁厚不足 0 .9mm的较大规格钛管材结构特点及冷变形难点 ,重点研究了冷轧加工率、减壁率、滑道曲线参数与管子外径尺寸精度、表面质量、叉头率的关系 ;矫直弯曲量、压扁量、夹角等与管子胀径量、外表面质量直线度的关系。试验结果表明 ,采用恰当的道次变形率、减壁率、平缓的滑道曲线 ,在冷轧后不仅可使管材获得精确的外径尺寸 ,而且可使管子具有优良的表面、好的管形。合理地采用小斜角 (大接触面 )、压扁量前大后小的方法 ,以及单向双弯曲的矫直参数 ,确保管子在较小胀径量下 ,获得了良好的直线度及表面质量 。

Evaluation of effect of viscosity changes on bubble size in a mechanical flotation cell

In operating flotation plants, the viscosity of the pulp can vary significantly. Consequently, the resulting impact on bubble size is of interest as many plants experience seasonal changes in water temperature, or particle size changes as ore hardness, mineralogy and throughput fluctuate. However, given its importance in flotation, there existed no mathematical relationship linking bubble size created in flotation machines to the key process variable of fluid viscosity. In this study, a program of investigation to develop such a model was utilizing a pilot-scale mechanical flotation machine, to investigate the effect of water viscosity due to temperature on bubble size distribution. The bubble sizes were determined using a specific bubble viewer and imaging technology. The temperature itself was varied as a method for introducing significant viscosity change. The viscosity-temperature effect introduced a correspondingly significant change in the water viscosity（1619 to 641 μPa·s）. It is suggested that a considerably stronger relationship may exist, yielding D32 versus（μ/μ20）0.776, and hence viscosity becomes an important design consideration for plants operating where pulp temperature fluctuations, very small particles or high solid fractions are present.

Performance evaluation of minimum quantity lubrication by vege-table oil in terms of cutting force,cutting zone temperature,tool wear,job dimension and surface finish in turning AISI-1060 steel

In all machining processes, tool wear is a natural phenomenon and it leads to tool failure. The growing demands for high productivity of machining need use of high cutting velocity and feed rate. Such machining inherently produces high cutting temperature, which not only reduces tool life but also impairs the product quality. Metal cutting fluid changes the performance of machining operations because of their lubrication, cooling and chip flushing functions, but the use of cutting fluid has become more problematic in terms of both employee health and environmental pollution. The minimization of cutting fluid also leads to economical benefits by way of saving lubricant costs and workpiece/tool/machine cleaning cycle time. The concept of minimum quantity lubrication (MQL) has been suggested since a decade ago as a means of addressing the issues of environmental intru- siveness and occupational hazards associated with the airborne cutting fluid particles on factory shop floors. This paper deals with experimental investigation on the role of MQL by vegetable oil on cutting temperature, tool wear, surface roughness and dimen- sional deviation in turning AISI-1060 steel at industrial speed-feed combinations by uncoated carbide insert. The encouraging results include significant reduction in tool wear rate, dimensional inaccuracy and surface roughness by MQL mainly through reduction in the cutting zone temperature and favorable change in the chip-tool and work-tool interaction.

Method of closed loop springback compensation for incremental sheet forming process

The closed loop control model was built up for compensating the springback and enhancing the work piece precision.A coupled closed loop algorithm and a finite element method were developed to simulate and correct the springback of incremental sheet forming.A three-dimensional finite element model was established for simulation of springback in incremental sheet forming process.The closed loop algorithm of trajectory profile for the incremental sheet forming based on the wavelet transform combined with fast Fourier transform was constructed.The profile of processing tool path of shallow dishing with spherical surface was designed on the basis of the profile correction algorithm.The result shows that the algorithm can predict an ideal profile of processing track,and the springback error of incremental sheet forming is eliminated effectively.It has good convergence efficiency,and can improve the workpiece dimensional accuracy greatly.

Characterization of Atomization Processes in Suspension/Emulsion Sprays

The characterization of suspension/emulsion sprays plays a decisive role in many industrial processes. A good example of such a process is the drying of a milk spray to produce milk powder, where the process efficiency and product quality is typically controlled by atomization parameters like flow rate, pressure, etc.. However, these parameters influence directly the droplet size and droplet velocity distributions in a spray, so that optimizing a spray drying process often involves adjusting the spray to a desired droplet size and droplet velocity distribution. This requires a measurement technique capable of characterizing in real time, the droplets in a suspension/emulsion spray. To achieve this aim, we present developments to the well-known time-shift technique for spray measurements.

In situ Raman spectroscopy of topological insulator Bi2Te3 films with varying thickness

Topological insulators （TIs） are a new state of quantum matter with a band gap in bulk and conducting surface states. In this work, the Raman spectra of topological insulator Bi2Te3 films prepared by molecular beam epitaxy （MBE） have been measured by an in situ ultrahigh vacuum （UHV）-MBE-Raman spectroscopy system. When the thickness of Bi2Te3 films decreases from 40 quintuple-layers （QL） to 1 QL, the spectral characteristics of some Raman modes appearing in bulk Bi2Te3 vary and a new vibrational mode appears, which has not been reported in previous studies and might be related to quantum size effects and symmetry breaking. In addition, an obvious change was observed at 3 QL when a Dirac cone formed. These results offer some new information about the novel quantum states of TIs.

Effect of size on mechanical behavior of Au pillars by molecular dynamics study

The influence of specimen size on the mechanical behavior of Au pillars is studied by means of molecular dynamics (MD) simulations with the EAM potential.Under compression at 300 K,as the deformation of pillars is in the plastic stage,nucleation of partial dislocations is observed.The coupling effect of surface stress and thermal activation is considered when analyzing the size effect on the yield property of the Au pillars.It appears that both the tensile stress component and the temperature in the surface layer impart significant effect on the mechanical behaviors of the nano-sized Au pillars.