TiC particles reinforced Ni-based alloy composite coatings were prepared on 7005 aluminum alloy by plasma spray. The effects of load, speed and temperature on the tribological behavior and mechanisms of the composite ...TiC particles reinforced Ni-based alloy composite coatings were prepared on 7005 aluminum alloy by plasma spray. The effects of load, speed and temperature on the tribological behavior and mechanisms of the composite coatings under dry friction were researched. The wear prediction model of the composite coatings was established based on the least square support vector machine (LS-SVM). The results show that the composite coatings exhibit smaller friction coefficients and wear losses than the Ni-based alloy coatings under different friction conditions. The predicting time of the LS-SVM model is only 12.93%of that of the BP-ANN model, and the predicting accuracies on friction coefficients and wear losses of the former are increased by 58.74%and 41.87%compared with the latter. The LS-SVM model can effectively predict the tribological behavior of the TiCP/Ni-base alloy composite coatings under dry friction.展开更多
A gelatin/MMT nanocomposite was prepared in an aqueous solution and investigated by XRD,FTIR and 13 C NMR,and then the intercalation mechanism was discussed.The result of XRD indicated that the gelatin molecule...A gelatin/MMT nanocomposite was prepared in an aqueous solution and investigated by XRD,FTIR and 13 C NMR,and then the intercalation mechanism was discussed.The result of XRD indicated that the gelatin molecule had already inserted into the interlayer of MMT,and the intercalation or exfoliation structure had been achieved.The result of 13 C NMR demonstrated that the ions interaction between gelatin and MMT was attributed to the driving force for intercalation.In order to confirm the role of -COO - of gelatin in the combination with MMT,lauric sodium was brought in as a model to react with MMT,and was characterized by XRD and FTIR,the result proved that there existed a kind of strong interaction between -COO - and ions of MMT.展开更多
Tribological behavior and wear mechanisms of mechanically milled Al5083 alloy and Al5083−5wt.%B4C composite at room temperature and 200°C were discussed.Results revealed that due to the oxidative wear at room tem...Tribological behavior and wear mechanisms of mechanically milled Al5083 alloy and Al5083−5wt.%B4C composite at room temperature and 200°C were discussed.Results revealed that due to the oxidative wear at room temperature,a mechanically mixed layer(MML)was formed to protect the surface of the samples.Under 80 N of load at room temperature,the milled Al5083 and the Al5083−5wt.%B4C samples showed evidence of abrasion with limited volume loss.In this case,the wear rates were 5.8×10−7 and 4.4×10−7 mm3/(m·N),respectively.At 200°C and under 80 N of applied load,severe wear occurred in the milled Al5083 sample,and wear rate reached 10.8×10−7 mm3/(m·N)while the Al5083−5wt.%B4C sample showed mild wear with local 3-body abrasion and the wear rate reached 5.3×10−7 mm3/(m·N).Strengthening mechanisms such as dislocation pinning and the Hall−Petch theory,high hardness and the load transfer effect were crucial in determining the wear behavior of the Al5083−5wt.%B4C composite.On the other hand,the milled Al5083 sample represented a relatively high wear rate at 200°C,which seemed to be related to the local grain growth and a drop in its hardness.展开更多
Fine-grained 01420 Al-Li alloy sheets were produced by thermo-mechanical processing based on the mechanism of particle stimulated nucleation of recrystallization.The thermo-mechanically processed sheets were observed ...Fine-grained 01420 Al-Li alloy sheets were produced by thermo-mechanical processing based on the mechanism of particle stimulated nucleation of recrystallization.The thermo-mechanically processed sheets were observed to contain layers of different microstructures along the thickness.The precipitate behavior of the second phase particles and their effects on the distribution of dislocations and layered recrystallized grain structure were analyzed by optical microscopy(OM),scanning electron microscopy(SEM),transmission electron microscopy(TEM) and X-ray diffractometry(XRD).The formation mechanism of the gradient particles was discussed.The results show that after aging,a gradient distribution of large particles along the thickness is observed,the particles in the surface layer(SL) are distributed homogeneously,whereas those in the center layer(CL) are mainly distributed parallel to the rolling direction,and the volume fraction of the particles in the SL is higher than that in the CL.Subsequent rolling in the presence of layer-distributed particles results in a corresponding homogeneous distribution of highly strained regions in the SL and a banded distribution of them in CL,which is the main reason for the formation of layered grain structure along the thickness in the sheets.展开更多
In the present work,TiAlN coatings were deposited on Ti(C,N)-based cermet substrates by physical vapor deposition method.Emphasis was focused on the influence of grain size of cermet substrates on the microstructure,g...In the present work,TiAlN coatings were deposited on Ti(C,N)-based cermet substrates by physical vapor deposition method.Emphasis was focused on the influence of grain size of cermet substrates on the microstructure,growth behavior,mechanical properties,adhesion strength and wear behavior of the coatings.The results show that finer Ti(C,N)grain size leads to higher nucleation density and lower growth rate of coatings,indicating the crystallite size of the TiAlN coatings decreases with decreasing Ti(C,N)grain size.Nanoindentation tests show that the coatings deposited on cermets of the finest grain size exhibit the highest hardness(H),elastic modulus(E),H/E and H3/E2 of 34.5 GPa,433.2 GPa,0.080 and 0.22,respectively.The adhesion strength between coating and substrate is also enhanced with decreasing Ti(C,N)grain size by scratch test,which corresponds to the grain size and H/E and H3/E2 of the coating.Besides,the lower surface roughness and better mechanical properties of the coating deposited on finer grained cermet contribute to the better wear resistance of the coating.展开更多
In this study, for marine application purposes, we evaluated the effect of process parameter and particle loading on the microstructure, mechanical reinforcement and corrosion resistance properties of a Zn-TiO2-WO3 na...In this study, for marine application purposes, we evaluated the effect of process parameter and particle loading on the microstructure, mechanical reinforcement and corrosion resistance properties of a Zn-TiO2-WO3 nanocomposite produced via electrodeposition. We characterized the morphological properties of the composite coatings with a Scanning Electron Microscope （SEM） equipped with an Energy Dispersive Spectrometer （EDS）. We carried out mechanical examination using a Dura Scan hardness tester and a CERT UMT-2 multi-functional tribological tester. We evaluated the corrosion properties by linear polarization in 3.5% NaCl. The results show that the coatings exhibited good stability and the quantitative particle loading greatly enhanced the structural and morphological properties, hardness behavior and corrosion resistance of the coatings. We observed the precipitation of this alloy on steel is greatly influenced by the composite characteristics.展开更多
Calcium carbonate,which is widely employed as a filler added into the polymer matrix,has large numbers of applications owing to the excellent properties such as low cost,non-toxicity,high natural reserves and biocompa...Calcium carbonate,which is widely employed as a filler added into the polymer matrix,has large numbers of applications owing to the excellent properties such as low cost,non-toxicity,high natural reserves and biocompatibility.Nevertheless,in order to obtain the good filling effect,calcium carbonate needs to be surface modified by organic molecules so as to enhance the dispersion and compatibility within the composites.This review paper systematically introduces the theory,methods,and applications progress of calcium carbonate with surface modification.Additionally,the key factors that affect the properties of the composites as well as the current difficulties and challenges are highlighted.The current research progress and potential application prospects of calcium carbonate in the fields of plastics,rubber,paper,medicine and environmental protection are discussed as well.Generally,this review can provide valuable reference for the modification and comprehensive utilization of calcium carbonate.展开更多
An organic-magnesium complex conversion(OMCC)coating on AZ91D magnesium alloy was obtained by treating in a solution containing organic compounds.SEM,FESEM and XPS were used to examine the surface morphology,thickness...An organic-magnesium complex conversion(OMCC)coating on AZ91D magnesium alloy was obtained by treating in a solution containing organic compounds.SEM,FESEM and XPS were used to examine the surface morphology,thickness and structure of the conversion coatings.The results show that the continuous and uniform conversion coating is deposited on AZ91D alloy and the main component of the coatings is organic compound containing benzene ring,which forms a chemical bond with magnesium.The polarization measurement and salt spray test show that the corrosion resistance of the conversion coating is much higher than that of traditional chromate conversion coating.展开更多
The microstructure and the filiform corrosion behaviour of machined AA7150 aluminium alloy were investigated using scanning and transmission electron microscopies combined with potentiodynamic polarization and filifor...The microstructure and the filiform corrosion behaviour of machined AA7150 aluminium alloy were investigated using scanning and transmission electron microscopies combined with potentiodynamic polarization and filiform corrosion testing,respectively.It is found that the grain refinement,redistribution of alloying elements,and elements segregation at grain boundaries are evident within the near-surface region on the machined AA7150 aluminium alloy.The corrosion susceptibility of machining introduced near-surface deformed layer is significantly improved caused by the modified microstructure associated with severe deformation.Filiform corrosion resistance on the machined surface is obviously decreased,due to the surface roughness associated with machining tracks and the presence of the electrochemically more active near-surface deformed layer introduced by machining.展开更多
Joining in the semisolid state is considered a possible method to join alloys to each other. The mechanisms taking part in semisolid stir welding of AZ91 alloys were investigated. Two 7.5 mm-thick AZ91 pieces and a 2 ...Joining in the semisolid state is considered a possible method to join alloys to each other. The mechanisms taking part in semisolid stir welding of AZ91 alloys were investigated. Two 7.5 mm-thick AZ91 pieces and a 2 ram-thick Mg-25%Zn interlayer piece were placed in a heating plate. After holding for 3 min at a desired temperature, the weld seam was stirred by a rotational tool. The heating plate was travelled on a trolley at a constant speed of 4.6 cm/min. In addition, one sample was welded without interlayer. Evolution of welding as a function of stirring rate, tool shape and temperature was studied throughout this welding process with scanning electron and optical microscopes. Interlayer decreases the joining temperature and assists to investigate the possible semisolid stir welding mechanisms. Increasing temperature and stirring rate, and using round stirrer instead of grooved stirrer increase the stir zone width. The results show that some possible mechanisms are helpful to achieve a proper metallurgical bonding in the welding process, such as oxide layer disruption, liquid phase blending, globule joining, and liquid penetration to the base metal, merging a group of globule into stir zone from the base metal.展开更多
The heterogeneity of coal was studied by mechanical tests. Probability plots of experimental data show that the mechanical parameters of heterogeneous coal follow a Weibull distribution. Based on elasto-plastic mechan...The heterogeneity of coal was studied by mechanical tests. Probability plots of experimental data show that the mechanical parameters of heterogeneous coal follow a Weibull distribution. Based on elasto-plastic mechanics and gas dynamics, the model of coupled gas flow＇ and deformation process of heterogeneous coal was presented and the effects of heterogeneity of coal on gas flow and failure of coal wcrc investigated. Major findings include： The effect of the heterogeneity of coal on gas flow and mechanical thilure of coal can be considered by the model in this paper. Failure of coal has a great effect on gas flow.展开更多
文摘TiC particles reinforced Ni-based alloy composite coatings were prepared on 7005 aluminum alloy by plasma spray. The effects of load, speed and temperature on the tribological behavior and mechanisms of the composite coatings under dry friction were researched. The wear prediction model of the composite coatings was established based on the least square support vector machine (LS-SVM). The results show that the composite coatings exhibit smaller friction coefficients and wear losses than the Ni-based alloy coatings under different friction conditions. The predicting time of the LS-SVM model is only 12.93%of that of the BP-ANN model, and the predicting accuracies on friction coefficients and wear losses of the former are increased by 58.74%and 41.87%compared with the latter. The LS-SVM model can effectively predict the tribological behavior of the TiCP/Ni-base alloy composite coatings under dry friction.
文摘A gelatin/MMT nanocomposite was prepared in an aqueous solution and investigated by XRD,FTIR and 13 C NMR,and then the intercalation mechanism was discussed.The result of XRD indicated that the gelatin molecule had already inserted into the interlayer of MMT,and the intercalation or exfoliation structure had been achieved.The result of 13 C NMR demonstrated that the ions interaction between gelatin and MMT was attributed to the driving force for intercalation.In order to confirm the role of -COO - of gelatin in the combination with MMT,lauric sodium was brought in as a model to react with MMT,and was characterized by XRD and FTIR,the result proved that there existed a kind of strong interaction between -COO - and ions of MMT.
基金Authors would like to appreciate the former chief of Faculty of Materials&Manufacturing Processes of the Malek-Ashtar University of Technology,Professor EHSANI and the chief of the Composite Department,Dr.POURHOSSEINI along with the Razi and Kimiazi SEM labs and mechanical properties and SEM labs of Iran University of Science and Technology.Furthermore,the authors would like to thank Professor REZAEI,Ms.HAMIDI,and Ms.DAYYANI,Mr.SA'ADAT,and Mr.ATAEI from Iran University of Science and Technology.Special thanks to Mrs.KESHAVARZ,Ms.HAMEDANIZADEH,Ms.SHABANI,Ms.SHOJAEI and Mr.GANDOMKAR for their help and support.
文摘Tribological behavior and wear mechanisms of mechanically milled Al5083 alloy and Al5083−5wt.%B4C composite at room temperature and 200°C were discussed.Results revealed that due to the oxidative wear at room temperature,a mechanically mixed layer(MML)was formed to protect the surface of the samples.Under 80 N of load at room temperature,the milled Al5083 and the Al5083−5wt.%B4C samples showed evidence of abrasion with limited volume loss.In this case,the wear rates were 5.8×10−7 and 4.4×10−7 mm3/(m·N),respectively.At 200°C and under 80 N of applied load,severe wear occurred in the milled Al5083 sample,and wear rate reached 10.8×10−7 mm3/(m·N)while the Al5083−5wt.%B4C sample showed mild wear with local 3-body abrasion and the wear rate reached 5.3×10−7 mm3/(m·N).Strengthening mechanisms such as dislocation pinning and the Hall−Petch theory,high hardness and the load transfer effect were crucial in determining the wear behavior of the Al5083−5wt.%B4C composite.On the other hand,the milled Al5083 sample represented a relatively high wear rate at 200°C,which seemed to be related to the local grain growth and a drop in its hardness.
基金Project(2006DFA53250) supported by the International Science and Technology Cooperation Program of ChinaProject(2005CB623706) supported by the Major State Basic Research Development Program of China
文摘Fine-grained 01420 Al-Li alloy sheets were produced by thermo-mechanical processing based on the mechanism of particle stimulated nucleation of recrystallization.The thermo-mechanically processed sheets were observed to contain layers of different microstructures along the thickness.The precipitate behavior of the second phase particles and their effects on the distribution of dislocations and layered recrystallized grain structure were analyzed by optical microscopy(OM),scanning electron microscopy(SEM),transmission electron microscopy(TEM) and X-ray diffractometry(XRD).The formation mechanism of the gradient particles was discussed.The results show that after aging,a gradient distribution of large particles along the thickness is observed,the particles in the surface layer(SL) are distributed homogeneously,whereas those in the center layer(CL) are mainly distributed parallel to the rolling direction,and the volume fraction of the particles in the SL is higher than that in the CL.Subsequent rolling in the presence of layer-distributed particles results in a corresponding homogeneous distribution of highly strained regions in the SL and a banded distribution of them in CL,which is the main reason for the formation of layered grain structure along the thickness in the sheets.
基金Projects(51634006,51575368)supported by the National Natural Science Foundation of ChinaProject(2017GZ0041)supported by Science and Technology Support Program of Sichuan Province,China。
文摘In the present work,TiAlN coatings were deposited on Ti(C,N)-based cermet substrates by physical vapor deposition method.Emphasis was focused on the influence of grain size of cermet substrates on the microstructure,growth behavior,mechanical properties,adhesion strength and wear behavior of the coatings.The results show that finer Ti(C,N)grain size leads to higher nucleation density and lower growth rate of coatings,indicating the crystallite size of the TiAlN coatings decreases with decreasing Ti(C,N)grain size.Nanoindentation tests show that the coatings deposited on cermets of the finest grain size exhibit the highest hardness(H),elastic modulus(E),H/E and H3/E2 of 34.5 GPa,433.2 GPa,0.080 and 0.22,respectively.The adhesion strength between coating and substrate is also enhanced with decreasing Ti(C,N)grain size by scratch test,which corresponds to the grain size and H/E and H3/E2 of the coating.Besides,the lower surface roughness and better mechanical properties of the coating deposited on finer grained cermet contribute to the better wear resistance of the coating.
基金financial support of National Research Foundation and effort by the Surface Engineering Research Centre (SERC)
文摘In this study, for marine application purposes, we evaluated the effect of process parameter and particle loading on the microstructure, mechanical reinforcement and corrosion resistance properties of a Zn-TiO2-WO3 nanocomposite produced via electrodeposition. We characterized the morphological properties of the composite coatings with a Scanning Electron Microscope （SEM） equipped with an Energy Dispersive Spectrometer （EDS）. We carried out mechanical examination using a Dura Scan hardness tester and a CERT UMT-2 multi-functional tribological tester. We evaluated the corrosion properties by linear polarization in 3.5% NaCl. The results show that the coatings exhibited good stability and the quantitative particle loading greatly enhanced the structural and morphological properties, hardness behavior and corrosion resistance of the coatings. We observed the precipitation of this alloy on steel is greatly influenced by the composite characteristics.
基金Project(AA18242008)supported by the Guangxi Science&Technology Major Project,ChinaProject(HZXYKFKT201904)supported by the Opening Project of Guangxi Key Laboratory of Calcium Carbonate Resources Comprehensive Utilization,China。
文摘Calcium carbonate,which is widely employed as a filler added into the polymer matrix,has large numbers of applications owing to the excellent properties such as low cost,non-toxicity,high natural reserves and biocompatibility.Nevertheless,in order to obtain the good filling effect,calcium carbonate needs to be surface modified by organic molecules so as to enhance the dispersion and compatibility within the composites.This review paper systematically introduces the theory,methods,and applications progress of calcium carbonate with surface modification.Additionally,the key factors that affect the properties of the composites as well as the current difficulties and challenges are highlighted.The current research progress and potential application prospects of calcium carbonate in the fields of plastics,rubber,paper,medicine and environmental protection are discussed as well.Generally,this review can provide valuable reference for the modification and comprehensive utilization of calcium carbonate.
基金Project(50871046)supported by the National Natural Science Foundation of ChinaProject(2007KZ09)supported by the 2007 Scienceand Technology Support Plan of Changchun City,China
文摘An organic-magnesium complex conversion(OMCC)coating on AZ91D magnesium alloy was obtained by treating in a solution containing organic compounds.SEM,FESEM and XPS were used to examine the surface morphology,thickness and structure of the conversion coatings.The results show that the continuous and uniform conversion coating is deposited on AZ91D alloy and the main component of the coatings is organic compound containing benzene ring,which forms a chemical bond with magnesium.The polarization measurement and salt spray test show that the corrosion resistance of the conversion coating is much higher than that of traditional chromate conversion coating.
基金Project(EP/R001715/1)supported by the UK Engineering and Physical Sciences Research Council。
文摘The microstructure and the filiform corrosion behaviour of machined AA7150 aluminium alloy were investigated using scanning and transmission electron microscopies combined with potentiodynamic polarization and filiform corrosion testing,respectively.It is found that the grain refinement,redistribution of alloying elements,and elements segregation at grain boundaries are evident within the near-surface region on the machined AA7150 aluminium alloy.The corrosion susceptibility of machining introduced near-surface deformed layer is significantly improved caused by the modified microstructure associated with severe deformation.Filiform corrosion resistance on the machined surface is obviously decreased,due to the surface roughness associated with machining tracks and the presence of the electrochemically more active near-surface deformed layer introduced by machining.
文摘Joining in the semisolid state is considered a possible method to join alloys to each other. The mechanisms taking part in semisolid stir welding of AZ91 alloys were investigated. Two 7.5 mm-thick AZ91 pieces and a 2 ram-thick Mg-25%Zn interlayer piece were placed in a heating plate. After holding for 3 min at a desired temperature, the weld seam was stirred by a rotational tool. The heating plate was travelled on a trolley at a constant speed of 4.6 cm/min. In addition, one sample was welded without interlayer. Evolution of welding as a function of stirring rate, tool shape and temperature was studied throughout this welding process with scanning electron and optical microscopes. Interlayer decreases the joining temperature and assists to investigate the possible semisolid stir welding mechanisms. Increasing temperature and stirring rate, and using round stirrer instead of grooved stirrer increase the stir zone width. The results show that some possible mechanisms are helpful to achieve a proper metallurgical bonding in the welding process, such as oxide layer disruption, liquid phase blending, globule joining, and liquid penetration to the base metal, merging a group of globule into stir zone from the base metal.
基金Supported by the Key National Natural Science Foundation of China （50434020） the Natural Science Foundation of Hebei Province, China （E2010000872, Z2009315）
文摘The heterogeneity of coal was studied by mechanical tests. Probability plots of experimental data show that the mechanical parameters of heterogeneous coal follow a Weibull distribution. Based on elasto-plastic mechanics and gas dynamics, the model of coupled gas flow＇ and deformation process of heterogeneous coal was presented and the effects of heterogeneity of coal on gas flow and failure of coal wcrc investigated. Major findings include： The effect of the heterogeneity of coal on gas flow and mechanical thilure of coal can be considered by the model in this paper. Failure of coal has a great effect on gas flow.
