In order to meet the severe requirements of market and reduce production costs of high quality steels,advanced run-out table cooling based on ultra fast cooling(UFC) and laminar cooling(LC) was proposed and applied to...In order to meet the severe requirements of market and reduce production costs of high quality steels,advanced run-out table cooling based on ultra fast cooling(UFC) and laminar cooling(LC) was proposed and applied to industrial production.Cooling mechanism of UFC and LC was introduced first,and then the control system and control models were described.By using UFC and LC,low-cost Q345B strips had been produced in a large scale,and industrial trials of producing low-cost dual phase strips were completed successfully.Application results show that the ultra fast cooling is uniform along the strip width and length,and does not affect the flatness of strips.The run-out table cooling system runs stably with a high precision,and makes it possible for the user to develop more high quality steels with low costs.展开更多
Canton of Tuzla takes cca 2,650 km2 area of north-east Bosnia and Herzegovina. Economic structure of this geographic region, traditionally, dominates the energetic. In the last few years, this part Bosnia and Herzegov...Canton of Tuzla takes cca 2,650 km2 area of north-east Bosnia and Herzegovina. Economic structure of this geographic region, traditionally, dominates the energetic. In the last few years, this part Bosnia and Herzegovina produces near 4 million tons of coal, which is over 40% of coal producing in Bosnia and Herzegovina. Over 80% produced coal is burning away in local thermal power plants, where is producing cea 3,000 GWh electro energy. Today, Canton of Tuzla is starting the restructuration process of energetic sector towards improving its efficiency. Therefore, we expect the similar problems, as in other transition regions (e.g., closing some coal pits, ecology, reduction of labour, etc.). Also, we should take all well known fact that investing in energy capacities last over five years, and in this propriety time, here will not be any adequate thermal power plants as a relevant substitute. According to European Energy Charter, south-east Europe is forced to give up from technological outdated and economic inefficiency productive capacities, so the situation is becoming more complicated. For its welfare, it is essential to speed up all investment and reconstruction by using all available resources, as domestic, as foreign. Hence, this paper presents technical-technological and economic analysis of the energy problems in Canton of Tuzla, and of course, it's possible solving in near future.展开更多
Machining is a mechanical process where excess material from a work is removed to produce a product. At the moment different ferrous, non-ferrous materials and industrial blue wax have been used for prototype models. ...Machining is a mechanical process where excess material from a work is removed to produce a product. At the moment different ferrous, non-ferrous materials and industrial blue wax have been used for prototype models. However such materials is very expensive. Hence an attempt is made to substitute these materials by the palm oil based bio-wax produced in Malaysia. In this research, the authors will analyze and investigate whether there is a possibility to use the palm oil based bio-wax material to substitute with the petroleum based industrial-wax. Experimental analyses are carried out to investigate the capability and the strength of the palm oil based bio-wax material. The matrix blends were prepared of fatty acids from oleo-chemicals, palm oil wax, natural ash fibre and low linear density polyethylene (LLDPE) by stirring and melt-mixing. Sample b!ends are machined with lathe machining process. The sample blends showed there was no built edge formation and good smooth surface production.展开更多
Monoammonium phosphate (MAP) is produced from crude phosphoric acid which contains Fe (III), AI (III) and Mg (II) ions. In general, the fertilizers MAP was obtained by including various heavy metal micronutrie...Monoammonium phosphate (MAP) is produced from crude phosphoric acid which contains Fe (III), AI (III) and Mg (II) ions. In general, the fertilizers MAP was obtained by including various heavy metal micronutrients (Co, Cu, Fe, Mn, Mo, Ni and Zn), fluorine and heavy metals considered toxic (Al and Cd) in. The long-continued application of phosphate fertilizers (MAP) and their by products can redistribute and elevate heavy metal and fluorine concentrations in soil profiles. However, they are subsequently transferred into the human food chain because of their availability to plants, mainly in acid soils. Thus, it is important to eliminate the impurities in MAP. Purified MAP is three times more expensive than the same product before purification and is commonly used in a number of applications such as flame proofing (building materials, pulp and paper) and agriculture. Purified MAP is a key ingredient in specialty all-soluble dry fertilizers, waste water-nutrient for biological purification, fermentation and biotechnology-nutrient. The procedure for purification of industrial MAP is a recrystallization, by using several mixtures of solvents. The physicochemical characterization of this fertilizer upstream and downstream from the purification, through spectroscopic analyses and chemical analyses, shows that recrystallization can eliminate impurities. The physicochemical properties of the purified MAP obtained by recrystallization are comparable to those of the MAP obtained with a pure phosphoric acid.展开更多
The aim of this research was to develop the porous spherical cellulose production from corn cob as an exfoliating agent for cosmetic industries. In process development of the porous spherical cellulose production from...The aim of this research was to develop the porous spherical cellulose production from corn cob as an exfoliating agent for cosmetic industries. In process development of the porous spherical cellulose production from corn cob, it was found that alkaline extraction with 10% sodiumhydroxide gave 85.86% purity of cellulose and the crystallinity index of the pulp of 76.08%. Then, the obtained pulp was extracted with acid sodium chlorite. It was found that the acid sodium chlorite extraction increased the cellulose from 85.86% to 91.86%. The obtained pulp was hydrolyse dwithdilute hydrochloric solution. The result shows that the crystallinity increased from 71.13% to 86.31% with smaller crystallite size compared to that obtained acid sodium chlorite extraction. The hydrolysis pulp was used to prepare porous spherical cellulose which has homogeneous and rough surface. The porosity and pore volume of the porous spherical cellulose increased when the amount of calcium carbonate as porogen was increased. The porous spherical cellulose was prepared from the optimized conditions and the physical and chemical properties were analysed and compared with standard commercial beads (Sephadex G-25). It was found that the porous spherical cellulose had particle size and pH value similar to the standard value. Hazardous substances such as arsenic, lead and mercury were not found in the obtained porous spherical cellulose. The consumers test shows that 87~/'0 of consumers accepted the product and the overall complacency was great.展开更多
Surface tension of fluids is crucial for multiphase systems and is often controlled during industrial processes by introducing surfactants. In this study, effect of various microwave radiation modes on surface tension...Surface tension of fluids is crucial for multiphase systems and is often controlled during industrial processes by introducing surfactants. In this study, effect of various microwave radiation modes on surface tension of water was investigated as an alternative physical method to manipulate the surface tension without using chemicals. It is found that surface tension decreased quickly while temperature increased during microwave. Once the radiation was turned off, the temperature returned rapidly as expected. However, surface tension did not recover so much. The minimum surface tension after microwave radiation depended on the power. Moreover, a second radiation can have additional reduction on surface tension.展开更多
CAE (computer aided engineering) evaluates the forging process virtually to optimize the industrial production. The numerical and experimental investigations of forging process of a hollow part are important in ind...CAE (computer aided engineering) evaluates the forging process virtually to optimize the industrial production. The numerical and experimental investigations of forging process of a hollow part are important in industrial point of view. This study has been focused on the development of a 3D elastic-plastic FEM (finite element model) of hot forging to evaluate the forming process of hollow parts. The validity of this method was verified through a laboratory experiment using aluminum alloy (AA6351) with medium geometric complexity. The distributions of effective strain, temperature, metal flow and strength were analyzed for two different initial workpieces (tubular and cylindrical). It was observed that both initial workpieces can be used to produce the final hollow part using the numerical simulation model. The results showed that the numerical analyses predict, filling cavity, calculated strength, work temperature and material flow were in agreement with the experimental results. However, some problems such as air trapping in the die causing incomplete filling could not be predicted and this problem was resolved experimentally by drilling small holes for air release in the dies.展开更多
Full use of residues from industrial processes is a fundamental necessity of contemporary society, since it avoids impacts to the environment by using residues as inputs for other products of high economic and social ...Full use of residues from industrial processes is a fundamental necessity of contemporary society, since it avoids impacts to the environment by using residues as inputs for other products of high economic and social importance. In this study, lipase production of the crude enzymatic extracts obtained by Aspergillus niger using cassava peel as substrate and sunflower oil as an inductor was investigated. The optimized cultivation temperature and concentration of inductor were determined using the response surface methodology. The two variables studied exercised influence in the production of lipase in the 95% level of confidence. The response surface obtained indicated that the conditions that maximize lipase activity production were 30.5 ~C and initial concentration of sunflower oil was 2.5% (w/w). Through this analysis, it is evident that extremes in temperature and concentration of inductor tend to decrease lipase production, since low temperatures decrease metabolism and high temperatures may inactivate the lipase. Optimum lipase yield was 59.8 U/g of dry peel which was fermented for 60 h. Lipase production presents a peak of 61.3 U/g, at 72 h of fermentation. However, this value is statistically equal (p 〉 0.05) of the value of lipase activity obtained for 60 h and 84 h of fermentation.展开更多
Today, a new industry is born in the era of numerous industries rapidly developing. It represents environmental, none-pollution and clean. This is the new energy industry. Its birth is iconic. In a world where resourc...Today, a new industry is born in the era of numerous industries rapidly developing. It represents environmental, none-pollution and clean. This is the new energy industry. Its birth is iconic. In a world where resources are increasingly strained, exploitation and utilization of non-renewable resources cannot meet the demand for per capita and traditional energy consumption of resources with environmental pollution worsening. In the global environment today it is not sufficient. People have to develop new sources of energy to replace the past non-renewable energy. The new energies include: wind, solar, nuclear, geothermal energy, tidal energy and bio-energy.展开更多
A new-generation TMCP(NG-TMCP) with ultra fast cooling(UFC) as core technique was suggested instead of the conventional TMCP in which some problems are to be solved.And the ultra fast cooling technology has been succe...A new-generation TMCP(NG-TMCP) with ultra fast cooling(UFC) as core technique was suggested instead of the conventional TMCP in which some problems are to be solved.And the ultra fast cooling technology has been successfully applied to the plate rolling production in Shouqin Metal Materials Co.Ltd.Industrial trials are reported for the production of X70 pipeline steels(about 70000 t) under UFC conditions.Pipeline steels with reasonably good properties have been produced on an industrial scale.UFC can improve the temperature uniformity,the mechanical properties and the plate profile of X70 pipeline steel.The performance features of the trial plates can meet the standard of X70 pipeline steel.Spot test results have shown that the qualification rate of shape control,the performance and charpy impact properties for the trial plates are 95%,97% and 98%,respectively.The impact values of X70 pipeline steel at UFC mode exceed the standard requirements of X80 pipeline steel.The productivity is enhanced because cutting quantity of head and tail of the plate is reduced.The enhancement of control accuracy of the red back temperatures is favorable for industrial production of X70 pipeline steel.The reduced production of the steel-making has been industrially achieved,since a new composition was designed by reducing the vanadium content to less than 0.045 wt.%.展开更多
基金Project(50634030) supported by the National Natural Science Foundation of China
文摘In order to meet the severe requirements of market and reduce production costs of high quality steels,advanced run-out table cooling based on ultra fast cooling(UFC) and laminar cooling(LC) was proposed and applied to industrial production.Cooling mechanism of UFC and LC was introduced first,and then the control system and control models were described.By using UFC and LC,low-cost Q345B strips had been produced in a large scale,and industrial trials of producing low-cost dual phase strips were completed successfully.Application results show that the ultra fast cooling is uniform along the strip width and length,and does not affect the flatness of strips.The run-out table cooling system runs stably with a high precision,and makes it possible for the user to develop more high quality steels with low costs.
文摘Canton of Tuzla takes cca 2,650 km2 area of north-east Bosnia and Herzegovina. Economic structure of this geographic region, traditionally, dominates the energetic. In the last few years, this part Bosnia and Herzegovina produces near 4 million tons of coal, which is over 40% of coal producing in Bosnia and Herzegovina. Over 80% produced coal is burning away in local thermal power plants, where is producing cea 3,000 GWh electro energy. Today, Canton of Tuzla is starting the restructuration process of energetic sector towards improving its efficiency. Therefore, we expect the similar problems, as in other transition regions (e.g., closing some coal pits, ecology, reduction of labour, etc.). Also, we should take all well known fact that investing in energy capacities last over five years, and in this propriety time, here will not be any adequate thermal power plants as a relevant substitute. According to European Energy Charter, south-east Europe is forced to give up from technological outdated and economic inefficiency productive capacities, so the situation is becoming more complicated. For its welfare, it is essential to speed up all investment and reconstruction by using all available resources, as domestic, as foreign. Hence, this paper presents technical-technological and economic analysis of the energy problems in Canton of Tuzla, and of course, it's possible solving in near future.
文摘Machining is a mechanical process where excess material from a work is removed to produce a product. At the moment different ferrous, non-ferrous materials and industrial blue wax have been used for prototype models. However such materials is very expensive. Hence an attempt is made to substitute these materials by the palm oil based bio-wax produced in Malaysia. In this research, the authors will analyze and investigate whether there is a possibility to use the palm oil based bio-wax material to substitute with the petroleum based industrial-wax. Experimental analyses are carried out to investigate the capability and the strength of the palm oil based bio-wax material. The matrix blends were prepared of fatty acids from oleo-chemicals, palm oil wax, natural ash fibre and low linear density polyethylene (LLDPE) by stirring and melt-mixing. Sample b!ends are machined with lathe machining process. The sample blends showed there was no built edge formation and good smooth surface production.
文摘Monoammonium phosphate (MAP) is produced from crude phosphoric acid which contains Fe (III), AI (III) and Mg (II) ions. In general, the fertilizers MAP was obtained by including various heavy metal micronutrients (Co, Cu, Fe, Mn, Mo, Ni and Zn), fluorine and heavy metals considered toxic (Al and Cd) in. The long-continued application of phosphate fertilizers (MAP) and their by products can redistribute and elevate heavy metal and fluorine concentrations in soil profiles. However, they are subsequently transferred into the human food chain because of their availability to plants, mainly in acid soils. Thus, it is important to eliminate the impurities in MAP. Purified MAP is three times more expensive than the same product before purification and is commonly used in a number of applications such as flame proofing (building materials, pulp and paper) and agriculture. Purified MAP is a key ingredient in specialty all-soluble dry fertilizers, waste water-nutrient for biological purification, fermentation and biotechnology-nutrient. The procedure for purification of industrial MAP is a recrystallization, by using several mixtures of solvents. The physicochemical characterization of this fertilizer upstream and downstream from the purification, through spectroscopic analyses and chemical analyses, shows that recrystallization can eliminate impurities. The physicochemical properties of the purified MAP obtained by recrystallization are comparable to those of the MAP obtained with a pure phosphoric acid.
文摘The aim of this research was to develop the porous spherical cellulose production from corn cob as an exfoliating agent for cosmetic industries. In process development of the porous spherical cellulose production from corn cob, it was found that alkaline extraction with 10% sodiumhydroxide gave 85.86% purity of cellulose and the crystallinity index of the pulp of 76.08%. Then, the obtained pulp was extracted with acid sodium chlorite. It was found that the acid sodium chlorite extraction increased the cellulose from 85.86% to 91.86%. The obtained pulp was hydrolyse dwithdilute hydrochloric solution. The result shows that the crystallinity increased from 71.13% to 86.31% with smaller crystallite size compared to that obtained acid sodium chlorite extraction. The hydrolysis pulp was used to prepare porous spherical cellulose which has homogeneous and rough surface. The porosity and pore volume of the porous spherical cellulose increased when the amount of calcium carbonate as porogen was increased. The porous spherical cellulose was prepared from the optimized conditions and the physical and chemical properties were analysed and compared with standard commercial beads (Sephadex G-25). It was found that the porous spherical cellulose had particle size and pH value similar to the standard value. Hazardous substances such as arsenic, lead and mercury were not found in the obtained porous spherical cellulose. The consumers test shows that 87~/'0 of consumers accepted the product and the overall complacency was great.
文摘Surface tension of fluids is crucial for multiphase systems and is often controlled during industrial processes by introducing surfactants. In this study, effect of various microwave radiation modes on surface tension of water was investigated as an alternative physical method to manipulate the surface tension without using chemicals. It is found that surface tension decreased quickly while temperature increased during microwave. Once the radiation was turned off, the temperature returned rapidly as expected. However, surface tension did not recover so much. The minimum surface tension after microwave radiation depended on the power. Moreover, a second radiation can have additional reduction on surface tension.
文摘CAE (computer aided engineering) evaluates the forging process virtually to optimize the industrial production. The numerical and experimental investigations of forging process of a hollow part are important in industrial point of view. This study has been focused on the development of a 3D elastic-plastic FEM (finite element model) of hot forging to evaluate the forming process of hollow parts. The validity of this method was verified through a laboratory experiment using aluminum alloy (AA6351) with medium geometric complexity. The distributions of effective strain, temperature, metal flow and strength were analyzed for two different initial workpieces (tubular and cylindrical). It was observed that both initial workpieces can be used to produce the final hollow part using the numerical simulation model. The results showed that the numerical analyses predict, filling cavity, calculated strength, work temperature and material flow were in agreement with the experimental results. However, some problems such as air trapping in the die causing incomplete filling could not be predicted and this problem was resolved experimentally by drilling small holes for air release in the dies.
文摘Full use of residues from industrial processes is a fundamental necessity of contemporary society, since it avoids impacts to the environment by using residues as inputs for other products of high economic and social importance. In this study, lipase production of the crude enzymatic extracts obtained by Aspergillus niger using cassava peel as substrate and sunflower oil as an inductor was investigated. The optimized cultivation temperature and concentration of inductor were determined using the response surface methodology. The two variables studied exercised influence in the production of lipase in the 95% level of confidence. The response surface obtained indicated that the conditions that maximize lipase activity production were 30.5 ~C and initial concentration of sunflower oil was 2.5% (w/w). Through this analysis, it is evident that extremes in temperature and concentration of inductor tend to decrease lipase production, since low temperatures decrease metabolism and high temperatures may inactivate the lipase. Optimum lipase yield was 59.8 U/g of dry peel which was fermented for 60 h. Lipase production presents a peak of 61.3 U/g, at 72 h of fermentation. However, this value is statistically equal (p 〉 0.05) of the value of lipase activity obtained for 60 h and 84 h of fermentation.
文摘Today, a new industry is born in the era of numerous industries rapidly developing. It represents environmental, none-pollution and clean. This is the new energy industry. Its birth is iconic. In a world where resources are increasingly strained, exploitation and utilization of non-renewable resources cannot meet the demand for per capita and traditional energy consumption of resources with environmental pollution worsening. In the global environment today it is not sufficient. People have to develop new sources of energy to replace the past non-renewable energy. The new energies include: wind, solar, nuclear, geothermal energy, tidal energy and bio-energy.
基金supported by the National Basic Research Program of China ("973" Program) (Grant No. 2010CB630801)the National Natural Science Foundation of China (Grant No. 51104046)
文摘A new-generation TMCP(NG-TMCP) with ultra fast cooling(UFC) as core technique was suggested instead of the conventional TMCP in which some problems are to be solved.And the ultra fast cooling technology has been successfully applied to the plate rolling production in Shouqin Metal Materials Co.Ltd.Industrial trials are reported for the production of X70 pipeline steels(about 70000 t) under UFC conditions.Pipeline steels with reasonably good properties have been produced on an industrial scale.UFC can improve the temperature uniformity,the mechanical properties and the plate profile of X70 pipeline steel.The performance features of the trial plates can meet the standard of X70 pipeline steel.Spot test results have shown that the qualification rate of shape control,the performance and charpy impact properties for the trial plates are 95%,97% and 98%,respectively.The impact values of X70 pipeline steel at UFC mode exceed the standard requirements of X80 pipeline steel.The productivity is enhanced because cutting quantity of head and tail of the plate is reduced.The enhancement of control accuracy of the red back temperatures is favorable for industrial production of X70 pipeline steel.The reduced production of the steel-making has been industrially achieved,since a new composition was designed by reducing the vanadium content to less than 0.045 wt.%.