A 2-D numerical model was developed to predict the shape of weld pool in stationary GTA welding of commercial pure aluminium, without considering fluid flow in the weld pool. A Gaussian current density and heat input ...A 2-D numerical model was developed to predict the shape of weld pool in stationary GTA welding of commercial pure aluminium, without considering fluid flow in the weld pool. A Gaussian current density and heat input distribution on the surface of the workpiece were considered. The parameters of Gaussian distribution were modified by comparing calculated results with experimental ones. It was found that these distribution parameters are fimctions of applied current and arc length. Effects of arc length, applied current and welding time on the geometry of the weld pool were investigated. To check the validity of the model, a series of experiments were also conducted. In general, the agreement between calculated overall shape of the weld pool and the experimental one was acceptable, especially in low applied currents. Therefore, it can be concluded that in pure aluminium, the heat conduction is dominant mechanism of heat transfer in the weld pool.展开更多
Industrial battery manufacturing facilities generate large quantities of hazardous waste, which must be properly treated before it can be disposed. Reducing the quantities of these waste streams can significantly redu...Industrial battery manufacturing facilities generate large quantities of hazardous waste, which must be properly treated before it can be disposed. Reducing the quantities of these waste streams can significantly reduce the cost of treatment and lead to competitive advantages. Waste minimization at these facilities is beneficial for the stakeholders and the environment. The quantities of hazardous waste can be minimized by upgrading the facility's technology or substituting hazardous substances, which are used in the battery manufacturing process, with more environmentally friendly options. Separation of waste streams will allow for additional reuse opportunities and revenue generation from the sale of these materials, which will enhance the financial performance of the facility. This paper provides a case study of comprehensive waste minimization in a battery manufacturing plant in Ohio, USA. Source reduction, recovery, and recycling methods are taken into account with consideration given to economic impacts. The goal of the study was to develop an understanding of the facility's waste generating processes, to suggest methods to reduce to the waste generation and finally to select an appropriate waste minimization option to suggest the facility's management team. Some of the suggested methods are currently being practiced while others are at the initial stage of development.展开更多
文摘A 2-D numerical model was developed to predict the shape of weld pool in stationary GTA welding of commercial pure aluminium, without considering fluid flow in the weld pool. A Gaussian current density and heat input distribution on the surface of the workpiece were considered. The parameters of Gaussian distribution were modified by comparing calculated results with experimental ones. It was found that these distribution parameters are fimctions of applied current and arc length. Effects of arc length, applied current and welding time on the geometry of the weld pool were investigated. To check the validity of the model, a series of experiments were also conducted. In general, the agreement between calculated overall shape of the weld pool and the experimental one was acceptable, especially in low applied currents. Therefore, it can be concluded that in pure aluminium, the heat conduction is dominant mechanism of heat transfer in the weld pool.
文摘Industrial battery manufacturing facilities generate large quantities of hazardous waste, which must be properly treated before it can be disposed. Reducing the quantities of these waste streams can significantly reduce the cost of treatment and lead to competitive advantages. Waste minimization at these facilities is beneficial for the stakeholders and the environment. The quantities of hazardous waste can be minimized by upgrading the facility's technology or substituting hazardous substances, which are used in the battery manufacturing process, with more environmentally friendly options. Separation of waste streams will allow for additional reuse opportunities and revenue generation from the sale of these materials, which will enhance the financial performance of the facility. This paper provides a case study of comprehensive waste minimization in a battery manufacturing plant in Ohio, USA. Source reduction, recovery, and recycling methods are taken into account with consideration given to economic impacts. The goal of the study was to develop an understanding of the facility's waste generating processes, to suggest methods to reduce to the waste generation and finally to select an appropriate waste minimization option to suggest the facility's management team. Some of the suggested methods are currently being practiced while others are at the initial stage of development.