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锅炉水冷壁管工装孔处泄漏原因分析与处理 被引量:1
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作者 余增三 王则强 《煤化工》 CAS 2022年第4期114-116,130,共4页
针对某公司循环流化床蒸汽锅炉炉膛工装孔处水冷壁管发生泄漏的情况,详细描述了泄漏点周围关联管道、连接件之间的位置情况,介绍了泄漏点的特征和关系,结合送检分析报告,判断泄漏是因负荷变化、水冷壁内壁处沉积结垢等产生疲劳损伤裂纹... 针对某公司循环流化床蒸汽锅炉炉膛工装孔处水冷壁管发生泄漏的情况,详细描述了泄漏点周围关联管道、连接件之间的位置情况,介绍了泄漏点的特征和关系,结合送检分析报告,判断泄漏是因负荷变化、水冷壁内壁处沉积结垢等产生疲劳损伤裂纹,在水冷壁与鳍片焊缝应力集中处开裂并不断扩张,最终在管内介质压力作用下发生泄漏,最后给出了具体的解决措施和对策。 展开更多
关键词 锅炉 水冷壁 工装孔 密封板 泄漏 腐蚀
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发罩内板工装孔设计变更方法
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作者 李兵 戴长征 熊瑞 《模具制造》 2023年第1期21-24,共4页
针对模具常见孔造型或位置的设计变更问题,提出了一套相对完善的改进方法与思路,该方法阐述了如何通过AutoCAD软件分析模具工艺及结构,然后结合现场实际情况,逐步分析模具在各个工序对孔实现的功能,最后利用模拟数据建立改进方案并完成... 针对模具常见孔造型或位置的设计变更问题,提出了一套相对完善的改进方法与思路,该方法阐述了如何通过AutoCAD软件分析模具工艺及结构,然后结合现场实际情况,逐步分析模具在各个工序对孔实现的功能,最后利用模拟数据建立改进方案并完成工装孔的设计变更,解决新项目车型自动化装配问题,提高了生产效率,降低了返修成本。 展开更多
关键词 AUTOCAD 模具工艺 设计变更 工装孔
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新型磨内孔工装的设计
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作者 包应时 《新技术新工艺》 北大核心 2002年第6期24-25,共2页
EQ-140齿轮变速箱第1轴(见图1)是变速箱中的关键零件,加工精度高,特别是内孔段与外圆的同轴度按设计要求必须控制在0.05mm之内.若采用(轴段)外圆和三爪卡盘(夹轴段)定位夹紧,手动找正后磨内孔的常规定位方式,虽然具有夹具设计制造成本低... EQ-140齿轮变速箱第1轴(见图1)是变速箱中的关键零件,加工精度高,特别是内孔段与外圆的同轴度按设计要求必须控制在0.05mm之内.若采用(轴段)外圆和三爪卡盘(夹轴段)定位夹紧,手动找正后磨内孔的常规定位方式,虽然具有夹具设计制造成本低,适应性强的特点,但存在对工人的技术水平要求高,装夹时间长,加工效率低,精度难以保证,废品率高等缺陷. 展开更多
关键词 磨内工装 设计 齿轮变速箱 磨削
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L2标准节主弦两孔板工装卡具的改进与使用
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作者 金英 赵晴 《黑龙江科技信息》 2017年第9期60-60,共1页
着重论述了塔式起重机标准节主弦上两孔板工装进行改进以后,提高了标准节主弦的生产效率、降低了产品的成本、降低了工人的劳动力等几个方面。
关键词 标准节主弦 主弦两工装 改进
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高精度孔磨削工装
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作者 王建军 《机械工程师》 北大核心 2000年第10期27-27,共1页
结合实际零件加工,制作了一种用于孔磨削工装,介绍了该工装的使用方法。
关键词 套筒零件 磨床 磨削工装 高精度
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空气静压电主轴系统中前套筒磨削工装设计
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作者 郭忠华 《现代制造技术与装备》 2022年第3期21-23,28,共4页
零件的精加工磨削工序对零件的精度具有决定性作用。针对前套筒零件的材料、结构特点及精度要求制定合理的加工工艺流程,设计了一套高效、简单、实用的磨削内孔及外圆的夹具,效果显著,大大减少了操作者的装夹找正等辅助工作时间,提高了... 零件的精加工磨削工序对零件的精度具有决定性作用。针对前套筒零件的材料、结构特点及精度要求制定合理的加工工艺流程,设计了一套高效、简单、实用的磨削内孔及外圆的夹具,效果显著,大大减少了操作者的装夹找正等辅助工作时间,提高了工作效率,降低了产品不合格率,成功解决了不规则形状外圆装夹磨削内孔的难题。 展开更多
关键词 套筒 装夹 磨削工装
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一号环加工工艺及其工装设计
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作者 阮绍南 《黑龙江科技信息》 2013年第12期48-48,共1页
介绍了对于内外壁较薄、精度较高的1号环零件,通过工艺变换、工装的使用,解决了零件表面飞边、毛刺较多,合格率、效率较低的难题,取得较好的经济效益。
关键词 内外壁较薄 导电圈 精度较高 毛刺 镗内工装 芯轴
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一种用于定位叶片的工装设计与应用
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作者 曾瑜 陈荣 陈增辉 《机械工程师》 2015年第9期253-254,共2页
针对叶身为复杂曲面、无余量精铸的导向叶片在数控加工制造中的难点,设计了专用的导向叶片打中心孔工装,满足数控加工时所必备的条件,解决了以复杂曲面叶身为定位基准,数控加工导向叶片榫头的难题。
关键词 复杂曲面叶身 打中心工装 数控加工
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G-M制冷机气缸组件焊接工艺初探
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作者 罗智 梅建全 孙志和 《低温与超导》 CAS CSCD 北大核心 2012年第12期18-20,共3页
气缸组件由整体式改为分体式,就面临一个焊接问题。二级气缸级间法兰与一级气缸缸体相连,采用微热氩弧焊焊接;用焊接芯棒保证一、二级气缸的同轴度及气缸组件的长度尺寸;焊接时使用螺孔定位工装保证一、二级冷头上各螺孔在图示位置,不... 气缸组件由整体式改为分体式,就面临一个焊接问题。二级气缸级间法兰与一级气缸缸体相连,采用微热氩弧焊焊接;用焊接芯棒保证一、二级气缸的同轴度及气缸组件的长度尺寸;焊接时使用螺孔定位工装保证一、二级冷头上各螺孔在图示位置,不得错位。对气缸组件的焊接工艺作了初步的分析与探索。 展开更多
关键词 气缸组件 微热氩弧焊 焊接芯棒 定位工装
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The grain grading model and prediction of deleterious porosity of cement-based materials
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作者 冯奇 柳俊哲 《Journal of Harbin Institute of Technology(New Series)》 EI CAS 2008年第2期266-270,共5页
The calculating model for the packing degree of spherical particles system was modified. The grain grading model of cement-based materials was established and could be applied in the global grading system as well as i... The calculating model for the packing degree of spherical particles system was modified. The grain grading model of cement-based materials was established and could be applied in the global grading system as well as in the nano-fiber reinforced system. According to the grain grading model, two kinds of mortar were designed by using the global grain materials and nano-fiber materials such as fly ash, silica fume and NR powder. In this paper, the densities of two above systems cured for 90d were tested and the relationship of deleterious porosity and the total porosity of hardened mortar was discussed. Research results show that nano-fiber material such as NR powder can increase the density of cement-based materials. The relationship of deleterious porosity and the total porosity of hardened mortar accords with logarithmic curve. The deleterious porosity and the rationality of the grading can be roughly predicted through calculating the packing degree by the grain grading model of cement-based materials. 展开更多
关键词 cement paste modeling packing density deleterious porosity nano-fiber powder
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Control measures for thermal effects during placement of span-scale girder segments on continuous steel box girder bridges 被引量:3
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作者 Jin-feng WANG Jiang-tao ZHANG +1 位作者 Zhong-xuan YANG Rong-qiao XU 《Journal of Zhejiang University-Science A(Applied Physics & Engineering)》 SCIE EI CAS CSCD 2020年第4期255-267,共13页
In this study, we examined the thermal effects throughout the process of the placement of span-scale girder segments on a 6×110-m continuous steel box girder in the Hong Kong-Zhuhai-Macao Bridge. Firstly, when a ... In this study, we examined the thermal effects throughout the process of the placement of span-scale girder segments on a 6×110-m continuous steel box girder in the Hong Kong-Zhuhai-Macao Bridge. Firstly, when a span-scale girder segment is temporarily stored in the open air, temperature gradients will significantly increase the maximum reaction force on temporary supports and cause local buckling at the bottom of the girder segment. Secondly, due to the temperature difference of the girder segments before and after girth-welding, some residual thermal deflections will appear on the girder segments because the boundary conditions of the structure are changed by the girth-welding. Thirdly, the thermal expansion and thermal bending of girder segments will cause movement and rotation of bearings, which must be considered in setting bearings. We propose control measures for these problems based on finite element method simulation with field-measured temperatures. The local buckling during open-air storage can be avoided by reasonably determining the appropriate positions of temporary supports using analysis of overall and local stresses. The residual thermal deflections can be overcome by performing girth-welding during a period when the vertical temperature difference of the girder is within 1 °C, such as after 22:00. Some formulas are proposed to determine the pre-set distances for bearings, in which the movement and rotation of the bearings due to dead loads and thermal loads are considered. Finally, the feasibility of these control measures in the placement of span-scale girder segments on a real continuous girder was verified: no local buckling was observed during open-air storage;the residual thermal deflections after girth-welding were controlled within 5 mm and the residual pre-set distances of bearings when the whole continuous girder reached its design state were controlled within 20 mm. 展开更多
关键词 Steel box girder Span-scale girder segments Construction process Thermal effects Control measures
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