To solve the problem of finishing the twist blade surface of an impeller, the five-axis numerically controlled electrochemical contour evolution grinding （NC-ECCEG） is studied. Over-cutting errors of NC-ECCEG of the...To solve the problem of finishing the twist blade surface of an impeller, the five-axis numerically controlled electrochemical contour evolution grinding （NC-ECCEG） is studied. Over-cutting errors of NC-ECCEG of the twist blade surface generated by parallel lines are analyzed. The formula for calculating the over-cutting error is deduced. The method for eliminating the over-cutting error is used in the conical grinding wheel and the combined five-axis linkage NC-ECCEG system. The structure and the movement of the NC-ECCEG machine tool,the combined multi-axis NC system and its linkage control technology are introduced. Further, the mathematical model of the NC-ECCEG unparallel-ruled surface is established. An auto-programming system on five-axis NGECCEG is developed to grind the impeller. The machining efficiency of NC-ECCEG increases more than 12 times than that of manual polishing operations.展开更多
In order to determine the dynamic stress intensity factors(DSIFs)for a single edge crack at the center hole of a finite plate under a compressive step loading parallel to the crack,the finite element method was employ...In order to determine the dynamic stress intensity factors(DSIFs)for a single edge crack at the center hole of a finite plate under a compressive step loading parallel to the crack,the finite element method was employed to solve the cracked plate problem.The square-root stress singularity around the crack tip was simulated by quarter point singular elements collapsed by 8-node two-dimensional isoparametric elements.The DSIFs with and without considering crack face contact situations were evaluated by using the displacement correlation technique,and the influence of contact interaction between crack surfaces on DSIFs was investigated.The numerical results show that if the contact interaction between crack surfaces is ignored,the negative mode I DSIFs may be obtained and a physically impossible interpenetration or overlap of the crack surfaces will occur.Thus the crack face contact has a significant influence on the mode I DSIFs.展开更多
文摘To solve the problem of finishing the twist blade surface of an impeller, the five-axis numerically controlled electrochemical contour evolution grinding （NC-ECCEG） is studied. Over-cutting errors of NC-ECCEG of the twist blade surface generated by parallel lines are analyzed. The formula for calculating the over-cutting error is deduced. The method for eliminating the over-cutting error is used in the conical grinding wheel and the combined five-axis linkage NC-ECCEG system. The structure and the movement of the NC-ECCEG machine tool,the combined multi-axis NC system and its linkage control technology are introduced. Further, the mathematical model of the NC-ECCEG unparallel-ruled surface is established. An auto-programming system on five-axis NGECCEG is developed to grind the impeller. The machining efficiency of NC-ECCEG increases more than 12 times than that of manual polishing operations.
基金Sponsored by the National Natural Science Foundation of China(Grant No.10272036)
文摘In order to determine the dynamic stress intensity factors(DSIFs)for a single edge crack at the center hole of a finite plate under a compressive step loading parallel to the crack,the finite element method was employed to solve the cracked plate problem.The square-root stress singularity around the crack tip was simulated by quarter point singular elements collapsed by 8-node two-dimensional isoparametric elements.The DSIFs with and without considering crack face contact situations were evaluated by using the displacement correlation technique,and the influence of contact interaction between crack surfaces on DSIFs was investigated.The numerical results show that if the contact interaction between crack surfaces is ignored,the negative mode I DSIFs may be obtained and a physically impossible interpenetration or overlap of the crack surfaces will occur.Thus the crack face contact has a significant influence on the mode I DSIFs.
