Rolling process of symmetrical non-bonded sandwich sheets was investigated by the method of upper bound. A deformation model was proposed and the mathematical relations of the velocity components were developed. The i...Rolling process of symmetrical non-bonded sandwich sheets was investigated by the method of upper bound. A deformation model was proposed and the mathematical relations of the velocity components were developed. The internal, shear and frictional power terms were derived and used in the upper bound model. Through the analysis, the rolling force, mean contact pressure and final thickness of each layer were determined. The validity of the proposed analytical model was discussed by comparing the theoretical predictions with the experimental data found in the literatures. Effects of various rolling conditions such as the flow stress ratio, initial thickness ratio of the raw sheets and total thickness reduction upon the rolling torque were analyzed. The accuracy of the developed analytical model was very high.展开更多
The roll contour pattern and variety of work and backup rolls in service and its effect on profile and flatness control performance in 1 700 mm hot strip mill at Wuhan Iron and Steel(Group) Corporation were tested and...The roll contour pattern and variety of work and backup rolls in service and its effect on profile and flatness control performance in 1 700 mm hot strip mill at Wuhan Iron and Steel(Group) Corporation were tested and analyzed by the developed finite element models of different typical roll contours configurations.A rather smooth local work roll contour near strip edges and an increase in rolled length can be obtained by application of long stroke work roll shifting system with conventional work roll contours that is incapable of the crown control.In comparison with the conventional backup and work roll contours configuration,the crown control range by the roll bending force enhances by 12.79% and the roll gap stiffness increases by 25.26% with the developed asymmetry self-compensating work rolls(ASR) and varying contact backup rolls(VCR).A better strip profile and flatness quality,an increase in coil numbers within the rolling campaign and a significant alleviated effect of severe work roll wear contours on performance of edge drop control are achieved by the application of ASR with crown control and wear control ability in downstream stand F5 and VCR in all stands of 1 700 mm hot strip mill.展开更多
Kagome based high authority shape morphing structure is a kind of truss-cored sandwich metal plate with a planar Kagome truss as one of its face plane. The planar Kagome truss can achieve arbitrary in-plane nodal disp...Kagome based high authority shape morphing structure is a kind of truss-cored sandwich metal plate with a planar Kagome truss as one of its face plane. The planar Kagome truss can achieve arbitrary in-plane nodal displacements with minimal internal resistance when its rods are deformed. Moreover, the in-plane deflection of the planar Kagome truss may induce the lateral deflection of the whole sandwich plate. In this paper, the feasibility to enhance the damping of the truss-cored sandwich plate through the replacement of a very small portion of rods in the planar Kagome truss by cylindrical viscoelastic dampers is exploited. The Biot model is chosen to simulate the behavior of the viscoelastic material in the dampers, and the fraction of axial modal strain energy of the rods in the planar Kagome truss is adopted as the index to decide the positions of the dampers. Through complex modal analysis and time-domain simulation, it is shown that the passive vibration control approach is very effective for the vibration reduction of this kind of truss-cored sandwich plates.展开更多
文摘Rolling process of symmetrical non-bonded sandwich sheets was investigated by the method of upper bound. A deformation model was proposed and the mathematical relations of the velocity components were developed. The internal, shear and frictional power terms were derived and used in the upper bound model. Through the analysis, the rolling force, mean contact pressure and final thickness of each layer were determined. The validity of the proposed analytical model was discussed by comparing the theoretical predictions with the experimental data found in the literatures. Effects of various rolling conditions such as the flow stress ratio, initial thickness ratio of the raw sheets and total thickness reduction upon the rolling torque were analyzed. The accuracy of the developed analytical model was very high.
基金Project(20040311890) supported by the Science and Technology Development Foundation of University of Science and Technology Beijing
文摘The roll contour pattern and variety of work and backup rolls in service and its effect on profile and flatness control performance in 1 700 mm hot strip mill at Wuhan Iron and Steel(Group) Corporation were tested and analyzed by the developed finite element models of different typical roll contours configurations.A rather smooth local work roll contour near strip edges and an increase in rolled length can be obtained by application of long stroke work roll shifting system with conventional work roll contours that is incapable of the crown control.In comparison with the conventional backup and work roll contours configuration,the crown control range by the roll bending force enhances by 12.79% and the roll gap stiffness increases by 25.26% with the developed asymmetry self-compensating work rolls(ASR) and varying contact backup rolls(VCR).A better strip profile and flatness quality,an increase in coil numbers within the rolling campaign and a significant alleviated effect of severe work roll wear contours on performance of edge drop control are achieved by the application of ASR with crown control and wear control ability in downstream stand F5 and VCR in all stands of 1 700 mm hot strip mill.
基金supported by the National Basic Research Program of China ("973" Project) (Grant No. 2006CB601206)
文摘Kagome based high authority shape morphing structure is a kind of truss-cored sandwich metal plate with a planar Kagome truss as one of its face plane. The planar Kagome truss can achieve arbitrary in-plane nodal displacements with minimal internal resistance when its rods are deformed. Moreover, the in-plane deflection of the planar Kagome truss may induce the lateral deflection of the whole sandwich plate. In this paper, the feasibility to enhance the damping of the truss-cored sandwich plate through the replacement of a very small portion of rods in the planar Kagome truss by cylindrical viscoelastic dampers is exploited. The Biot model is chosen to simulate the behavior of the viscoelastic material in the dampers, and the fraction of axial modal strain energy of the rods in the planar Kagome truss is adopted as the index to decide the positions of the dampers. Through complex modal analysis and time-domain simulation, it is shown that the passive vibration control approach is very effective for the vibration reduction of this kind of truss-cored sandwich plates.
