电力金具螺栓紧固机器人研制

在高压线路拆装螺栓时,螺母可能会随螺栓同步转动,很难保证工作的准确性。而且目前的工装只适用于一种规格的螺栓尺寸。以高压输电线路电力金具引流板螺栓为作业对象和任务进行了分析,研究提出了一种红外传感器检测电力金具螺母松动时可以到达指定位置并进行电力金具引流板螺栓紧固的机器人,所研制的电力金具螺栓紧固机器人主要由移动升降平台、机械臂、螺栓紧固工装组成。研究了螺栓拧紧工装的机械结构和万能套筒,分析了工装的性能以及万能套筒静应力学。通过试验和模拟现场验证了所提出的构型方案的正确性和有效性,能够为机器人系统拧紧螺栓提供帮助,并为后续的视觉方案提供设计思路。本设计的拧紧工装提高了在视觉识别过程中的容错率,解决了螺栓旋转螺母跟着转动的问题。

种植体平台转移设计研究进展

近年来,种植体研发设计的进步促进了临床技术的发展,尤其是平台转移技术(platform switching,PLS),其生物学益处及临床效果已被许多研究报道所证实。该技术在2005年被首次提出,目前有大量临床研究证实PLS技术可以减少种植体周围边缘性骨组织的吸收。本文从PLS技术的生物学宽度、种植体基台连接微间隙、应力学分布等不同方面进行回顾讨论。但在关于即刻负重与动物研究中发现的问题,仍需要通过对大量种植体进行长期的、随机对照、前瞻性和多中心试验来研究探明。

Thermodynamics analysis and precipitation behavior of fine carbide in K416B Ni-based superalloy with high W content during creep

The precipitation behavior of carbide in K416 B superalloy was investigated by means of creep measurement and microstructure observation. The results show that nanometer M6 C particles discontinuously precipitate in the γ matrix or along the γ/γ′ interface of the alloy during high temperature tensile creep. Thereinto, the amount of fine M6 C carbide increases as creep goes on, and the coherent interfaces of M6 C phase precipitating from the γ matrix are {100} and {111} planes. The thermodynamics analysis indicates that the solubility of element carbon in the matrix decreases when the alloy is deformed by the axial tensile stress during creep, so as to cause the carbon segregating in the regions of stress concentration and combining with carbide-forming elements M（W, Co）, which promotes the fine M6 C carbide to precipitate from the γ matrix.

Effect of TPB on curing reaction of HTPB-TDI

Catalysis effect of triphenyl bismuth （TPB） on kinetics of hydroxyl terminated polybutadiene-toluene diisocyanate （HTPB-TDI） curing reaction was studied by non-isothermal differential scanning calorimetry （DSC）. The characteristic temperature of curing system was measured for calculating kinetic parameters and establishing curing reaction kinetic equations. The results show that activation energy （Ea） of uncatalyzed HTPB-TDI curing system is 51.29 kJmol-1, and TPB decreases Ea to 46.43 kJ＇mol-1. Catalyst lowers reaction temperature and shortens curing time through decreasing ac- tivation energy of curing reaction and accelerating reaction rate. TPB can increase the reaction rate at 27 ℃ to the value of uncatalyzed system at 80 ℃. The catalytic activity reaches the maximum when concentration is 0.5 %.

Force analysis of pile foundation in rock slope based on upper-bound theorem of limit

Based on the characteristic that the potential sliding surfaces of rock slope are commonly in the shape of either line or fold line,analysis thought of conventional pile foundation in the flat ground under complex load condition was applied and the upper-bound theorem of limit analysis was used to compute thrust of rock layers with all possible distribution shapes. The interaction of slope and pile was considered design load in terms of slope thrust,and the finite difference method was derived to calculate inner-force and displacement of bridge pile foundation in rock slope under complex load condition. The result of example shows that the distribution model of slope thrust has certain impact on displacement and inner-force of bridge pile foundation. The maximum displacement growth rate reaches 54% and the maximum moment and shear growth rates reach only 15% and 20%,respectively,but the trends of inner-force and displacement of bridge pile foundation are basically the same as those of the conventional pile foundation in the flat ground. When the piles bear the same level lateral thrust,the distribution shapes of slope thrust have different influence on inner-force of pile foundation,especially the rectangle distribution,and the triangle thrust has the smallest displacement and inner-force of pile foundation.

Mechanical mechanism analysis of tension type anchor based on shear displacement method

Based on the fact that the shear stress along anchorage segment is neither linearly nor uniformly distributed, the load transfer mechanism of the tension type anchor was studied and the mechanical characteristic of anchorage segment was analyzed. Shear stress?strain relationship of soil surrounding anchorage body was simplified into three-folding-lines model consisting of elastic phase, elasto-plastic phase and residual phase considering its softening characteristic. Meanwhile, shear displacement method that has been extensively used in the analysis of pile foundation was introduced. Based on elasto-plastic theory, the distributions of displacement, shear stress and axial force along the anchorage segment of tension type anchor were obtained, and the formula for calculating the elastic limit load was also developed accordingly. Finally, an example was given to discuss the variation of stress and displacement in the anchorage segment with the loads exerted on the anchor, and a program was worked out to calculate the anchor maximum bearing capacity. The influence of some parameters on the anchor bearing capacity was discussed, and effective anchorage length was obtained simultaneously. The results show that the shear stress first increases and then decreases and finally trends to the residual strength with increase of distance from bottom of the anchorage body, the displacement increases all the time with the increase of distance from bottom of the anchorage body, and the increase of velocity gradually becomes greater.

Kinetic Model and Simulation Analysis for Toluene Disproportionation and C9-Aromatics Transalkylation

A new kinetic model for commercial unit of toluene disproportionation and C9-armatiocs transalkylation is developed based on the reported reaction scheme.A time based catalyst deactivation function taking weight hourly space velocity(WHSV)into account is incorporated into the model,which reasonably accounts for the loss in activity because of coke deposition on the surface of catalyst during long-term operation.The kinetic parameters are benchmarked with several sets of balanced plant data and estimated by the differential variable metric optimiza- tion method.Sets of plant data at different operating conditions are applied to make sure validation of the model and the results show a good agreement between the model predictions and plant observations.The simulation analysis of key variables such as temperature and WHSV affecting process performance is discussed in detail,giv- ing the guidance to select suitable operating conditions.

FEM analyses for influences of stress-chemical solution on THM coupling in dual-porosity rock mass

The models of stress corrosion, pressure solution and flee-face dissolution/precipitation were introduced. Taking a hypothetical nuclear waste repository in an unsaturated dual-porosity rock mass as the calculation objective, four cases were designed 1） the fracture aperture is a function of stress corrosion, pressure solution and free-face dissolution/precipitation; 2） the fracture aperture changes with stress corrosion and pressure solution; 3） the fracture aperture changes with pressure solution and free-face dissolution/precipitation; 4） the fracture aperture is only a function of pressure solution, and the matrix porosity is also a function of stress in these four cases. Then, the corresponding two-dimensional FEM analyses for the coupled thermo-hydro-mechanical processes were carried out. The results show that the effects of stress corrosion are more prominent than those of pressure solution and free-face dissolution/precipitation, and the fracture aperture and relevant permeability caused by the stress corrosion arc only about 1/5 and 1/1000 of the corresponding values created by the pressure solution and free-face dissolution/precipitation, respectively Under the action of temperature field from released heat, the negative pore and fracture pressures in the computation domain rise continuously, and are inversely proportional to the sealing of fracture aperture. The vector fields of flow velocity of fracture water in the cases with and without considering stress corrosion are obviously different. The differences between the magnitudes and distributions of stresses within the rock mass are very small in all cases.

Hydrogeochemical modelling of corrosive environment contributing to premature failure of anchor bolts in underground coal mines

Anchor bolts are commonly used throughout underground mining and tunnelling operations to improve roof stability.However,premature failures of anchor bolts are significant safety risks in underground excavations around the world due to susceptible bolt materials,a moist and corrosive environment and tensile stress.In this paper,laboratory experiments and hydrogeochemical models were combined to investigate anchor bolt corrosion and failure associated with aqueous environments in underground coal mines.Experimental data and collated mine water chemistry data were used to simulate bolt corrosion reactions with groundwater and rock materials with the PHREEQC code.A series of models quantified reactions involving iron and carbon under aerobic and anaerobic conditions in comparison with ion,pH and pE trends in experimental data.The models showed that corrosion processes are inhibited by some natural environmental factors,because dissolved oxygen would cause more iron from the bolts to oxidize into solution.These interdisciplinary insights into corrosion failure of underground anchor bolts confirm that environmental factors are important contributors to stress corrosion cracking.

EXPERIMENTAL RESEARCH ON THE ULTRASONIC TECHNIQUE AND ITS APPLICATION IN STUDYING ROCK PROPERTIES

The experimental installation and measurement system of ultrasonic wave property in rocks during complete stress-strain process were established and perfected. The interrelations between ultrasonic wave property of muds tone, sands tone and limestone specimens during complete stress-strain process and their mechanic property were investigated. A new type of device for the observation of surrounding rock stability-borehole ultrasonic device with completely dry coupling was developed to get better coupling and more accurate measurement data comparing with those of water coupling situation. Preliminary study on the application of ultrasonic measurement technique at belt conveyor roadway of north wing in Baodian Coal Mine (Shandong province) was conducted. Based on the interrelations between the complete stress-strain properties of specimens and their wave properties, the structural properties of surrounding rocks, the range of yield zones, and the change of stresses within surrounding rocks when a longwall face was across over the roadway were analyzed.Therefore,a new and feasible way was found for the research on the deformation law of surrounding rock of roadway and rational selection of support parameters.

Numerical simulation of blasting effect with divided charge structure

This paper numerically simulates the stress development and generates a three-dimensional model of the medium-length hole blasting in infinite rock mass for continuous charge and divided charge in blasting by using the large-scale nonlinear dynamic analysis software LS-DYNA and the elastic-plastic model ~*MAT_PLASTIC_KINEMATIC and JWO-EOS.The differences of the decreasing rate in Von Mises effective stress of blasting,element effective stress peak of free surface,bore wall stress and acceleration are investigated.It is shown that divided charge could greatly improve the blasting effect by engineering blasting practice.

CONFINING PRESSURE EFFECT ON ACOUSTIC EMISSIONS IN ROCK FAILURE

Based on the phenomenon that acoustic emissions (AE) generated by rock mass increase suddenly because of underground excavation, time sequence of AE rate in rock failure has been discussed by using statistical damage theory. It has been demonstrated that how the influence of confining pressure on the deformation behavior and AE characteristics in rocks can be inferred from a simple mechanics model. The results show that loading confining pressure sharply brings out increasing of AE. On the other hand, few AE emits when confining pressure is loaded sharply, and AE occurs again when axial pressure keeps on increasing. These results have been well simulated with computer and show close correspondence with directly measured curves in experiments.

Kinetic-Thermodynamic Analysis of the Reactive Distillation Process of the Cyclohexene Hydration Using the Zeolite Catalyst

Reactive distillation could be utilized to produce cyclohexanol through the cyclohexene hydration. By means of highly active zeolite catalyst HZSM-5, the kinetic-thermodynamic analysis of this reactive distillation has been carried out to get the characteristics of the reactive distillation. Results from kinetic and thermodynamic analysis indicate that the optimal pressure of this reactive distillation process should be set to higher pressure such as 0.3 or 0.4 MPa. To avoid the recovery of cyclohexanol at the top of the column, an unreactive section should be allocated at the upper column. In addition, the inert component benzene is more unfavorable to the reactive distillation process in comparison with the inert cyclohexane.

Biomechanical evaluation of lumbosacral reconstruction after subtotal sacrectomy: A three-dimensional finite element analysis

Objective： The aim of this study was to investigate the biomechanical property of lumbosacral reconstruction after subtotal sacrectomy. Methods： Three three-dimensional finite element models of lumbosacral region were established： （1） An intact model （INT）; （2） A defective model （DEF） on which subtotal sacrectomy was performed cephalad to the $1 foramina; （3） A reconstructed model （REC）. These models were validated by compared with literature. Upright posture was stimulated under a compression load of 925N. A finite element analysis was performed to account for the displacement and stress on the models. The REC model was calculated twice, with the material property of reconstruction instrument set as titanium and stainless steel, respectively. Results： The displacements of anchor point on the L3 vertebrae in INT, DEF and REC model were 6.63 mm, 10.62 mm, 4.29 mm （titanium） and 3.86 mm （stainless steel）, respectively. The stress distribution of the instrument in REC model showed excessively concentration on caudal spinal rod, which may cause rod failure between spine and ilia. The maximum von Mise stress of stainless steel instrument was higher than that of titanium instruments （992 MPa vs 655 MPa）, and the value of stress of anchor point around sacroiliac joint in REC model were 26.4 MPa with titanium instruments and 23.9 MPa with stainless steel instruments. Conclusion： Lumbosacral reconstruction can significantly increase the stiffness of spino-pelvis of the patient who underwent subtotal sacrectomy. However, the rod between L5 and ilia is the weakest region of all the instruments. It is suggested that the bending of rod should be conducted carefully and smoothly to avoid significant stress concentration so as to reduce the risk of rod failure. And stainless steel instrument has higher maximum stress and significantly greater stress shielding effect than titanium instrument, which means stainless steel instruments are of higher risk of rod failure and less favorable for lumboiliac arthrodesis than titanium instruments.

Geometry effect on mechanical properties of woven fabric composites

The effects of geometry on mechanical properties in woven fabric composites were explored. Two types of composites, including one-layered and two-layered composites, were designed and studied. For one-layered composites, inter-strand gap effects on the mechanical properties were studied, while three cases of geometries with inter-strand gaps in two-layered composites were evaluated. A woven fiber micromechanics analytical model called MESOTEX was employed for theoretical simulation. The predicted results show that the inter-strand gap and simple variation of the strand positions in a repeating unit cell significantly affect the mechanical properties of woven fabric composites.

Entropy analysis of SWCNT & MWCNT flow induced by collecting beating of cilia with porous medium

In this article, we considers the thermodynamics analysis of creeping viscous nanofluid flow in a horizontal ciliated tube under the effects of a uniform magnetic field and porous medium. Moreover, energy analysis is performed in the presence of an internal heat source and thermal radiation phenomena. The thermal conductivity of base fluid water is strengthened by considering the carbon nanotubes (CNTs). Mathematical formulation operated, results in a set of non-linear coupled partial differential equations. The governed differential system is transformed into an ordinary differential system by considering suitable similarity variables. Exact solutions in the closed form are computed for the temperature, momentum and pressure gradient profiles. In this study, special attention is devoted to the electrical conductivity of the CNTs. Streamlines patterns are also discussed to witness the flow lines for different parameters. Thermodynamics analysis shows that entropy of the current flow system is an increasing function of Brinkmann number, magnetic parameter, nanoparticle concentration parameter and Darcy number.

Kinetics of the Chlorination of Copper （I） Sulphide by Calcium Chloride in the Presence of Oxygen

The chemism of the chlorination of copper （I） sulphide by calcium chloride in the presence of oxygen has been determined based on the thermodynamic analysis in the Cu2S-CaCl2-O2 system as well as characterization of used raw materials and obtained products. The influence of temperature （from 473 to 773 K）, time （from 2 to 120 min）, oxygen flow （from 20 to 100 L/h） and calcium chloride quantity （from 5 to 40%） on the chlorination degree has been investigated. Kinetic analysis and the activation energy values of 20.89 kJ/mol showed that the chlorination of copper （I） sulphide by calcium chloride in the presence of oxygen is diffusion controlled.

Finite element analysis of stress-strain localization and distribution in Al-4.5Cu-2Mg alloy

Finite element analysis has been carried out to understand the effect of various processing routes and condition on the microscale deformation behavior of Al–4.5 Cu–2 Mg alloy. The alloy has been developed through four different routes and condition, i.e. conventional gravity casting with and without refiner, rheocasting and SIMA process. The optical microstructures of the alloy have been used to develop representative volume elements（RVEs）. Two different boundary conditions have been employed to simulate the deformation behavior of the alloy under uniaxial loading. Finally, the simulated stress-strain behavior of the alloy is compared with the experimental result. It is found that the microstructural morphology has a significant impact on stress and strain distribution and load carrying capacity. The eutectic phase always carries a higher load than the α（Al） phase. The globular α（Al） grains with thinner and uniformly distributed eutectic network provide a better stress and strain distribution. Owing to this, SIMA processed alloy has better stress and strain distribution than other processes. Finally, the simulated yield strength of the alloy is verified by experiment and they have great agreement.

EFFECTS OF ROCK BEHAVIOR AND STRESS CONDITION ON FIELD STRESS DETERMINATION

Non-consistency of stress results is of ten observed during field measurements. In some cases, even the rneasurernents are made at the same location in a massive rockrnass, the results can vary widely. In order to solve the problem, extensive research has been carried out to study the major factors wh1ch rnay affect stress deterrnlnation. They include the rock behaviour and the stress state. For rocks showing non-isotropic behaviour, the values of Young’s modulus and Poisson ratio vary with the orientation of loading and measurement. Stress condition in the rock affects the rock behaviour. Furtherrnore, the loading condition on rock samples durlng laboratory tests is different from in the field and therefore the determined e1astic constants may not represent the field condi tion. In general , the Young’s modulus may depend on the orientation, the loading path, the stress magnitude and the stress ratio. This paper examines in detail the effects of those factors, especially for rocks showing transversely isotropic behaviour. It is found that the discrepancy of stress results from field measurernents in this type of rock is mainly due to over simplification of the rock behavior and inadequate use of elastic constants of the rock during stress calculation. A case study is given,which indicates the significance of these factors and demonstrates the proper procedure for stress calculation from measurements.

Mechanism of Chalcopyrite Leaching in Oxidative Sulphuric Acid Solution

The mechanism of the leaching process of chalcopyrite concentrate with sodium nitrate in sulphuric acid solution were studied and discussed. Chemical reactions of leaching and their thermodynamic probabilities are predicted based on the calculated Gibbs energies and analysis of E-pH diagrams. Experimental data, thermodynamic analysis, chemical, XRD, and SEM/EDX analyses of concentrate and the leach residues, were performed to develop a better understanding of the chemical reactions that took place in the system. Elemental sulphur was formed as the main leaching product, precipitated at the particle surfaces and tended to inhibit the leaching rate.