氢氧化镁连续生产时高镁垢形成机理初探

在10万t/a氢氧化镁连续生产过程中,反应釜和一些管道中会生成高镁垢,影响传质传热,定期停车酸洗,既浪费原料增加成本,也影响生产的连续性。为有针对性地解决该问题需要弄清高镁垢形成机理。通过对垢样进行化学分析、XRD、SEM和热分析,确定结垢物的主成分是氢氧化镁,次要成分是碱式氯化镁。通过高镁垢的微观形貌、结晶性和热分解特性,进而分析确定高镁垢形成并逐渐硬化的机理:正常的氢氧化镁产品是团聚粒,但反应体系内会生成少量独立的片状和针柱状异形晶,这些异形晶会沉积挂壁,特别是针柱状碱式氯化镁会贯穿各片层如钉书针样将片状的氢氧化镁订牢,使结垢物更致密。

Grain statistics effect on deformation behavior in asymmetric rolling of pure copper foil by crystal plasticity finite element model

The grain statistics effect was investigated through asymmetric rolling of pure copper foil by a realistic polycrystalline aggregates model and crystal plasticity element finite model.A polycrystalline aggregate model was generated and a crystal plasticity-based finite element model was developed for each grain and the specimen as a whole.The crystal plasticity model itself is rate dependent and accounts for local dissipative hardening effects and the original orientation of each grain was generated based on the orientation distribution function（ODF）.The deformation behaviors,including inhomogeneous material flow,decrease of contact press and roll force with the increase of grain size for the constant size of specimens,were studied.It is revealed that when the specimens are composed of only a few grains across thickness,the grains with different sizes,shapes and orientations are unevenly distributed in the specimen and each grain plays a significant role in micro-scale plastic deformation and leads to inhomogeneous deformation and the scatter of experimental and simulation results.The slip system activity was examined and the predicted results are consistent with the surface layer model.The slip band is strictly influenced by the misorientation of neighbor grain with consideration of slip system activity.Furthermore,it is found that the decrease of roll force and the most active of slip system in surface grains are caused by the increase of free surface grain effect when the grain size is increased.The results of the physical experiment and simulation provide a basic understanding of micro-scaled plastic deformation behavior in asymmetric foil rolling.

Formation mechanism and organizational controlling of ultra-fine-grain copper processed by asymmetrical accumulative rolling-bond and annealing

The initial copper with large grain sizes of 60-100 μm was processed by six passes asymmetrical accumulative rolling-bond （AARB） and annealing, the ultra-fine-grained （UFG） copper with grain size of 200 nm was obtained, and the microstructures and properties were studied. The results show that there are large sub-structures and also texture component C for the UFG copper obtained by six passes AARB, possessing high strength and microhardness in company with poor elongation and conductivity. Thereafter, the UFG copper was annealed at 220 °C for 35 min, in which the sub-structures disappear, the grain boundaries are composed of big angle grain boundaries, and the textures are composed of a variety of texture components and parts of twins. Compared with the UFG copper obtained by six passes AARB, the tensile strength and yield strength for the UFG copper obtained by six passes AARB and annealing at 220 °C for 35 min are decreased slightly, the elongation and conductivity are improved obviously.

Alloy Temperature Dependence of Offset Voltage and Ohmic Contact Resistance in Thin Base InGaP/GaAs HBTs

The alloy temperature dependence of Voffset and Rcontact is studied, and an optimal alloy temperature range for the best trade-off between Voffset and Rcontact, is given for thin base HBTs. In addition,the reason for the high Voffset at high alloy temperature is interpreted using Schottky clamped theory. The lower Voffset of our U-shaped emitter HBT than that of traditional strip emitter HBTs is explained.

Thermodynamic analysis on tin precipitation behavior in Ti-bearing peritectic steel after magnesium treatment

TiN,which is ubiquitous in Ti-bearing steel,has a critical influence on both the mechanical properties and the welding process of steel,and therefore researche on the precipitation behavior of TiN in molten steel bath is of great significance.In this paper,Ti-bearing peritectic steel was taken as the study object and FactSage was adopted to explore how the precipitation behavior of typical inclusions in steel was affected by the steel composition.Furthermore,microsegregation models were used to analyze the precipitation process of TiN at solidification front,and the calculation results were finally verified by scanning electron microscope(SEM).Research showed that a multitude of dispersed particles of high melting oxide MgAl2O4 or MgO always existed in molten steel after magnesium treatment.In consideration of the segregation and enrichment of solute elements at the solidification front,the Ohnaka microsegregation model was employed to compute the precipitation during solidification.In the event of the solid fraction reaching 0.95 or more,the concentration product of[Ti][N]at the solidification front exceeded the equilibrium concentration product,then TiN began to precipitate.MgO or MgAl2O4 cores were generally found in TiN particles of peritectic steel after the magnesium treatment,which was consistent with the thermodynamic calculation results.Moreover,the average size of TiN particles was reduced by approximately 49%.This demonstrated that Mg-rich high melting inclusions were formed after the magnesium treatment,by which the heterogeneous nucleation of TiN was promoted it;therefore,favorable nucleation sites were provided for further refining the high-temperature ferrite phase.

Super Performance InGaP/GaAs HBT with Novel Structure

A kind of super performance InGaP/GaAs HBT with f T=108GHz and f max =140GHz is demonstrated.The excellent frequency performance results from the novel structure of the U shaped emitter,together with self aligned emitter and LEU(lateral etched undercut) technologies.The HBT with the novel structure shows a distinguished performance with BV CEO up to 25V.And excellent performance of low V offset of 105mV and V knee of 0 50V is great favor of low power applications.The differences due to the different structure are also compared.

Simulation of strain induced abnormal grain growth in aluminum alloy by coupling crystal plasticity and phase field methods

A mesoscale modeling methodology is proposed to predict the strain induced abnormal grain growth in the annealing process of deformed aluminum alloys. Firstly, crystal plasticity finite element(CPFE) analysis is performed to calculate dislocation density and stored deformation energy distribution during the plastic deformation. A modified phase field(PF) model is then established by extending the continuum field method to consider both stored energy and local interface curvature as driving forces of grain boundary migration. An interpolation mapping approach is adopted to transfer the stored energy distribution from CPFE to PF efficiently. This modified PF model is implemented to a hypothetical bicrystal firstly for verification and then the coupled CPFE-PF framework is further applied to simulating the 2D synthetic polycrystalline microstructure evolution in annealing process of deformed AA3102 aluminum alloy.Results show that the nuclei with low stored energy embedded within deformed matrix tend to grow up, and abnormal large grains occur when the deformation is close to the critical plastic strain, attributing to the limited number of recrystallized nuclei and inhomogeneity of the stored energy.

Grain refinement of Mg−Al binary alloys inoculated by in-situ oxidation

Utilizing oxide inclusion to induce heterogeneous nucleation event is an available method to achieve grain refinement.In this study,Mg−Al binary alloys were refined by inoculation of in-situ oxidation process.Results show that MgO and MgAl_(2)O_(4) phases are primary oxide products for Mg−xAl alloys inoculated by in-situ oxidation.For pure Mg and Mg−1Al alloy,MgO is the only oxide product.MgAl_(2)O_(4) is another oxide product for Mg−xAl alloy as Al content increases to 3 wt.%.For Mg−3Al alloy,average grain size significantly decreases from 1135 to 237μm,with a high grain refining ratio of 79.1%.Both MgO and MgAl_(2)O_(4) possess nucleating potency forα-Mg grain.MgAl_(2)O_(4) exhibits a higher nucleating potency due to the lower misfit withα-Mg.The grain refinement of Mg−xAl alloys inoculated by in-situ oxidation process is attributed to heterogeneous nucleation events ofα-Mg grains on MgO or MgAl_(2)O_(4) particles.

Effective Anisotropic Dielectric Properties of Crystal Composites

Transformation fieM method （TFM） is developed to estimate the anisotropic dielectric properties of crystal composites having arbitrary shapes and dielectric properties of crystal inclusions, whose principal dielectric axis are different from those of anisotropic crystal matrix. The complicated boundary-value problem caused by inclusion shapes is circumvented by introducing a transformation electric field into the crystal composites regions, and the effective anisotropic dielectric responses are formulated in terms of the transformation field. Furthermore, the numerical results show that the effective anisotropie dielectric responses of crystal composites periodically vary as a function of the rotating angle between the principal dielectric axes of inclusion and matrix crystal materials. It is found that at larger inclusion volume fraction the inclusion shapes induce profound effect on the effective anisotropic dielectric responses.

Hierarchical mechanical behavior of cobalt supracrystals related to nanocrystallinity

Here, we report on hierarchical mechanical behavior of 500-nm-thick Conanocrystal 3D superlattices （supracrystals） induced by either the crystalline structure （nanocrystallinity） or the length of the coating agent of Co nanocrystals. Increasing the nanocrystal shape anisotropy of Co nanocrystals through the control of their nanocrystallinities induces a higher level of ordering with both translational and orientational alignment of nanocrystals within the supracrystals. The hierarchy in ordering at various scales, i.e., from the atomic lattice within the nanocrystals to the nanocrystal superlattices within supracrystals, is correlated with marked changes in the Young＇s modulus of supracrystals： From 0.7 ±0.4 to 1.7 ±0.5 and to 6.6 ±1.5 GPa as the crystalline structure of Co nanoparticles changes from amorphous-Co to ε-Co and to hexagonal compact packing （hcp）-Co, respectively. Moreover, for supracrystals of 7 nm amorphous Co nanoparticles, the Young＇s modulus decreases by one order of magnitude from 0.7 ±0.4 to 0.08 ±0.03 GPa upon reducing the alkyl chain length of the ligands coating the Co nanoparticles from C18 （oleic acid） to C12 （lauric acid）. The hierarchical mechanical behavior is rationalized using a dimensional model of the stress-strain relationship in supracrystals.

Solidification researches using transparent model materials——A review

A review is given in the paper for solidification researches with transparent model materials. The effective experimental me- thod was first proposed by Jackson and Hunt in 1965. The transparent model materials for solidification researches are a kind of non-faceted crystals known as ＂plastic crystals＂ or ＂globular molecules＂, which have very low entropy of melting as that of metals. According to Jackson＇s theory proposed in 1958, entropy of phase transformation will determine whether the phase interface morphology is smooth or rough in atomic scale, which will lead to faceted or nonfacted phase interface in mi- croscopic and macroscopic scales. Succinonitrile （SCN） and its alloys with water, ethanol, acetone, and NH4C1-H：O solution are most commonly used as transparent model materials for solidification researches of dendritic growth, anisotropy of solid-liquid interfacial energy, crystal nucleation, crystal grain formation, directional solidification, eutectic and peritectic so- lidification, solidification defects formation such as bubble, hot tearing, etc. Among these researches, the most impressive work was the critical test of dendritic growth theories with high purity succinonitrile by Glicksman et al., which gave positive answer to the Ivantsov＇s analysis and negative answer to the ad hoc condition of the maximum velocity hypothesis. The future researches with transparent model materials could be suggested in three aspects： 1） accurate measurement of material proper- ties and alloy phase diagrams in more plastic crystals, especially to find more transparent eutectic and peritectic alloys; 2） accurate measurement of the grain boundary groove shape to obtain precise data of the anisotropy parameters of the interfacial free energy in transparent model materials; 3） to get clear pictures of solidification processes with morphology details in a rela- tively large area, with continuous movement of liquid and particles, in order to give experimental support to numerical simula- tions aimming at accurate description of microstructure formation during solidification of multicomponent alloys under complex conditions of real casting and welding processes.

Quantum Teleportation via Completely Anisotropic Heisenberg Chain in Inhomogeneous Magnetic Field

The quantum teleportation with the entangled thermai state is investigated based on the completely anisotropie Heisenberg chain in the presence of the externally inhomogeneous magnetic field. The effects of the anisotropy and magnetic field for the quantum fidelity are studied in detail The zero temperature limit and the features of the nonzero temperature for this nonclassical fdelity are obtained. We find that the quantum teleportation demands more stringent conditions than the therma/ entanglement of the resource by investigating the threshold temperature of the thermal concurrence and the criticai temperature of the maximai teleportation fidelity. The useful quantum teleportation should avoid the point of the phase transition of the system and the anisotropy of the chain and the external magnetic field can control the applicability of the resource in the quantum teleportation.