钢丝绳涂覆材料HDPE共混物厚度选择及共混配方的研究

设计了五组实验，基于材料失效的原因，采用万能试验机、弯曲疲劳实验设备，分析了不同厚度下，材料的拉伸强度、断裂伸长率、缺口冲击韧性及弯曲疲劳性能等，发现钢丝绳最佳涂覆厚度为1-2mm范围内。接着又根据磨损疲劳实验，考察了不同材料磨损量和摩擦功，综合来看，高密度聚乙烯（HDPE）／低密度聚乙烯（LDPE）质量比为85／15含母料的配方比较合适。

Analysis on fatigue cracking for asphalt surface layers based on field cores

Field cores from typical cracking locations were tested by the semi-circular bending test and the digital image correlation method to evaluate the anti-fatigue performance of different asphalt pavements. Test results were analyzed by different fatigue models. Causes of fatigue cracking for different pavement sections were determined by extraction and sieving test results. It is found that the ranking （from high to low） in terms of the anti-fatigue performance for field cores is the crumb rubber modified asphalt mixture, densegraded modified asphalt mixture, continuous graded asphalt treated base, gap-graded stone asphalt concrete, and half open-graded asphalt macadam. Compared with the half opengraded asphalt macadam, the fatigue life of the crumb rubber modified asphalt mixture improves by 2. 0 to 3. 8 times. Fatigue lives of different mixtures and distress ratios of actual pavements can be accurately predicted by the dissipated energy density ratio. Causes of fatigue cracking vary with mixture types.

Finite element analysis of contact fatigue and bending fatigue of a theoretical assembling straight bevel gear pair

The aim of this work is to propose a 3D FE model of a theoretical assembling straight bevel gear pair to analyze the contact fatigue on the tooth surface and the bending fatigue in the tooth root. Based on the cumulative fatigue criterion and the stress-life equation, the key meshing states of the gear pair were investigated for the contact fatigue and the bending fatigue. Then, the reliability of the proposed model was proved by comparing the calculation result with the simulation result. Further study was performed to analyze the variation of the contact fatigue stress and the bending fatigue stress under different loads. Furthermore, the roles of the driving pinion and the driven gear pair were evaluated in the fatigue life of the straight bevel gear pair and the main fatigue failure mode was determined for the significant gear. The results show that the fatigue failure of the driving pinion is the main fatigue failure for the straight bevel gear pair and the bending fatigue failure is the main fatigue failure for the driving pinion.

New extrusion process of Mg alloy automobile wheels

The recent research and development of forged magnesium road wheel were reviewed.Methods of flow-forming,spin forging of manufacturing a forged magnesium alloy wheel were introduced.A new extrusion method was investigated especially. Extrusion from hollow billet was proposed in order to enhance the strength of spoke portion and reduce the maximum forming load. By means of the developed technique,the one-piece Mg wheels were produced successfully by extrusion from AZ80+alloy.At the same time,the existing problems on the research and development of forged magnesium road wheel were analyzed.The impact testing,radial fatigue testing and bending fatigue testing results show that AZ80+wheel can meet application requirement in automobile industry.

Metal magnetic memory field characterization at early fatigue damage based on modified Jiles-Atherton model

In order to propel the development of metal magnetic memory （MMM） technique in fatigue damage detection, the Jiles-Atherton model （J-A model） was modified to describe MMM mechanism in elastic stress stage. A series of rotating bending fatigue experiments were conducted to study the stress-magnetization relationship and verify the correctness of modified J-A model. In MMM detection, the magnetization of material irreversibly approaches to the local equilibrium state Mo instead of global equilibrium state M^n under cyclic stress, and the M0-a curves are loops around the Mar,-a curve. The modified J-A model is constructed by replacing M~ in J-A model with M0, and it can describe the magnetomechanical effect well at low external magnetic field. In the rotating bending fatigue experiments, the MMM field distribution in normal direction around cylinder specimen is similar to the stress distribution, and the calculation result of model coincides with experiment result after some necessary modifications. The MMM field variation with time at a certain point in fatigue process is divided into three stages with the variation of stable stress-stain hysteresis loop, and the calculation results of model can explain not only the three stages of MMM field changes, but also the different change laws when the applied magnetic field and initial magnetic field are different. The MMM field distribution in normal direction along specimen axis reflects stress concentration effect at artificial defect, and the magnetic signal fluctuates around the defect at late fatigue stage. The calculation results coincide with the initial MMM principle and can explain signal fluctuates around the defect. The modified J-A model can explain experiment results well, and it is fit for MMM field characterization.

A Proposal of Deciding Fatigue Strength in Bending Fatigue Test

Generally, the fatigue crack is initiated and then it is propagated toward the welding direction and the thickness direction. Finally, the joints lose the resistance to the external force. At present, as there is no deciding method of the fatigue strength （fatigue life）, this paper proposed it from the result obtained by bending test for fillet welded joints. Judging initiation of the fatigue crack from the measured value of strain gages, there was a possibility that the fatigue crack occurred at both sides of fillet welded joints. However, this was a different result from that of macrograph of cross section. On the other hand, the results obtained by FSM （field signature method） coincided with the result of macrograph of cross section. For the initial state, potential difference obtained by the electrostatic analysis based on FEM （finite element method） and that by FSM was accurately coincided. After confirming validity of the crack model for analysis, the crack model was specified by reproducing the propagating process of crack accurately through trial and error. It was concluded that the state which could not resist to the external force was regarded as fatigue strength based on equivalent stress obtained by elastic stress analysis for specified crack model. From the experimental result, it was proposed that 90% of repetition number corresponding to the state which could not resist to the external force （at the finish of the test） was regarded as fatigue strength （fatigue life） in consideration of safety and as the first approximation.

A New Fracture Criterion for a Crack under Combined Mode Loading

A new fracture criterion was proposed. The physical explanation of the criterion is that crack will propagate when the minimum strain energy density in iso hoop stress curve reach a critical strength of the material considered. The resulting curve of critical fracture of mixed mode cracks shows that the present fracture is efficient and more accurate than the previous criteria.