The flexible pipe bend can not only reduce the structural vibration and fluid noise in pipeline, but also realize the flexible connection of a horizontal line and a vertical line and compensate the displacement of thr...The flexible pipe bend can not only reduce the structural vibration and fluid noise in pipeline, but also realize the flexible connection of a horizontal line and a vertical line and compensate the displacement of three dimensions produced by the shock or vibration of pipeline in the special situations. Up to now, little attention has been paid to study the flexible pipe bend applied in the pipeline of medium or high pressure, because no appropriate framework materials can be used to reinforce it which must endure the burst pressure higher than 10 MPa. The investigation shows that it is possible to produce the flexible pipe bend of medium or high pressure if such fibers with high performance as Kevlar fibers are used to be its reinforced materials. However, its structural designing theory, manufacturing technology and measuring techniques aren't yet perfect and systematic, which leads to the instability of the performance of products. Furthermore, few references about its research can be seen. Therefore, it is necessary to systematically and thoroughly develop the structural designing theory, manufacture technology and measuring techniques of flexible pipe bend.展开更多
Generally speaking, hydraulic control systems can be divided into two different driving concepts. The first one is the well-known hydraulic valve-controlled system and the second one is the pump-controlled system. The...Generally speaking, hydraulic control systems can be divided into two different driving concepts. The first one is the well-known hydraulic valve-controlled system and the second one is the pump-controlled system. The former possesses the feature of fast dynamic response. However, the poor energy-saving performance is its major fault. On the contrary, the hydraulic pump-controlled system has the significant advantage of energy-saving which meets the current demand in modem machine design. In this paper, the simulation analysis using MatLab/SimuLink and DSHplus software for a newly developed energy-saving hydraulic tube bender is conducted. Instead of the conventional fixed displacement hydraulic pump, the new hydraulic tube bender utilizes an internal gear pump with AC servomotor as its driving power source. In the new energy-saving hydraulic circuit, the use of conventional pressure relief valve and unloading valve are no longer necessary since the demanded flow-rate and pressure output can be precisely obtained by continuously changing the speed of the AC servomotor. In addition, two closed-loop control schemes using fuzzy sliding-mode controller are adopted and compared. To compare the energy-saving control systems, such as load-sensing control system, constant supply pressure control scheme and conventional hydraulic control scheme. Furthermore, the simulation results also show that the newly developed hydraulic tube bender can save up to 43% of energy consumption in a working cycle as compared to the conventional hydraulic tube bender.展开更多
A screw drive in-pipe robot is promising inspection equipment for small pipes. However, most of the existing screw drive in-pipe robots have problems of motion interference and slipping inside curved or irregular pipe...A screw drive in-pipe robot is promising inspection equipment for small pipes. However, most of the existing screw drive in-pipe robots have problems of motion interference and slipping inside curved or irregular pipes. These problems result from the coupled relations among the steering motion, the motion speed and the load ability of the robot. In order to deal with the problems, the axiomatic design (AD) theory is applied to evaluate and analyze the existing designs. Then an uncoupled con- cept design based on the AD theory is proposed and the complete AD decomposition process is presented. After that, the pro- posed robot based on a tri-axial differential angle modulation mechanism is designed to realize the uncoupled concept. Finally, the uncoupled property is verified in a dynamics simulation system. The simulation results indicate that the mc tion speed, load ability and steering motion of the proposed robot can be adjusted individually compared with the robots taat have inclin- ing-angle-fixed rollers. Owing to the uncoupled design, the proposed robot can mechanically adapt to straight pipes and curved pipes with less roller slipping.展开更多
文摘The flexible pipe bend can not only reduce the structural vibration and fluid noise in pipeline, but also realize the flexible connection of a horizontal line and a vertical line and compensate the displacement of three dimensions produced by the shock or vibration of pipeline in the special situations. Up to now, little attention has been paid to study the flexible pipe bend applied in the pipeline of medium or high pressure, because no appropriate framework materials can be used to reinforce it which must endure the burst pressure higher than 10 MPa. The investigation shows that it is possible to produce the flexible pipe bend of medium or high pressure if such fibers with high performance as Kevlar fibers are used to be its reinforced materials. However, its structural designing theory, manufacturing technology and measuring techniques aren't yet perfect and systematic, which leads to the instability of the performance of products. Furthermore, few references about its research can be seen. Therefore, it is necessary to systematically and thoroughly develop the structural designing theory, manufacture technology and measuring techniques of flexible pipe bend.
文摘Generally speaking, hydraulic control systems can be divided into two different driving concepts. The first one is the well-known hydraulic valve-controlled system and the second one is the pump-controlled system. The former possesses the feature of fast dynamic response. However, the poor energy-saving performance is its major fault. On the contrary, the hydraulic pump-controlled system has the significant advantage of energy-saving which meets the current demand in modem machine design. In this paper, the simulation analysis using MatLab/SimuLink and DSHplus software for a newly developed energy-saving hydraulic tube bender is conducted. Instead of the conventional fixed displacement hydraulic pump, the new hydraulic tube bender utilizes an internal gear pump with AC servomotor as its driving power source. In the new energy-saving hydraulic circuit, the use of conventional pressure relief valve and unloading valve are no longer necessary since the demanded flow-rate and pressure output can be precisely obtained by continuously changing the speed of the AC servomotor. In addition, two closed-loop control schemes using fuzzy sliding-mode controller are adopted and compared. To compare the energy-saving control systems, such as load-sensing control system, constant supply pressure control scheme and conventional hydraulic control scheme. Furthermore, the simulation results also show that the newly developed hydraulic tube bender can save up to 43% of energy consumption in a working cycle as compared to the conventional hydraulic tube bender.
基金supported by the National Natural Science Foundation of China(Grant No.61273345)
文摘A screw drive in-pipe robot is promising inspection equipment for small pipes. However, most of the existing screw drive in-pipe robots have problems of motion interference and slipping inside curved or irregular pipes. These problems result from the coupled relations among the steering motion, the motion speed and the load ability of the robot. In order to deal with the problems, the axiomatic design (AD) theory is applied to evaluate and analyze the existing designs. Then an uncoupled con- cept design based on the AD theory is proposed and the complete AD decomposition process is presented. After that, the pro- posed robot based on a tri-axial differential angle modulation mechanism is designed to realize the uncoupled concept. Finally, the uncoupled property is verified in a dynamics simulation system. The simulation results indicate that the mc tion speed, load ability and steering motion of the proposed robot can be adjusted individually compared with the robots taat have inclin- ing-angle-fixed rollers. Owing to the uncoupled design, the proposed robot can mechanically adapt to straight pipes and curved pipes with less roller slipping.