高精度长寿命固体润滑滚动轴承弹性加载方式

文中讨论了空间飞行器高精度、长寿命、高可靠性活动部件——固体润滑滚动轴承的一种预加轴向载荷的方式。实验证明经过良好的设计和装调,采用转移膜润滑工艺,加以准确合适的均匀的轴向预载,可以使轴承保持低且较稳定的摩擦力矩、高的旋转精度和较长的寿命。

煤岩组合体分级加卸载特性的试验研究

通过MTS 815试验机研究了煤岩组合体分级加卸载试验。分级加卸载下煤岩组合体破坏以脆性破坏机制为主,与单轴作用相比,分级加卸载作用下煤岩组合体的破坏更为破碎,且破坏强度有所提高,但轴向和环向应变却有所降低。同一循环中的加载与卸载曲线基本不重合,且多数情况不形成闭合环路;卸载曲线与下一个循环的加载曲线通常也不重合,但会形成闭合环路。第1循环结束时残余变形较大,加卸载曲线形成了类似"牛角"状的曲线;随着循环加卸载地进行,与残余变形相比第1循环有所降低,加载和卸载曲线在逐渐靠近,并且加卸载曲线类似"竹叶"状。获得了残余变形和加卸载弹性模量随循环加卸载的变化关系,并且实验表明卸载到1 MPa附近时,卸载线是曲折波动的;但在再次加载初期,加载线几乎是直线,且随着荷载的继续增加,加载线和上一个循环的卸载线逐渐分离。循环加卸载后应变相位逐渐滞后于应力相位,内因可能是因为岩石矿物颗粒间的黏滞性以及煤岩组合体界面之间的摩擦引起的,而外因可能是循环加卸载导致了煤岩体内部损伤,并由此诱发不可恢复的残余变形。

基于LabWindows/CVI的舵机温度场测试系统

舵机是空空导弹的一个重要舱段,它在空中恶劣温度环境下的工作性能决定了导弹能否正常工作。因此,搭建了基于Lab Windows/CVI平台的舵机温度场测试系统,该系统能够测试舵机在全温(-50^+75℃)条件下的空载和加载(70 N·m)性能。硬件架构基于PXI总线技术,软件设计采用多线程技术,设计了高精度的弓字弹性加载器,通过气动控制装置实现舵机的自动装夹和力矩的自动加载。应用结果表明,该系统工作稳定、实用性强、精度高,可用于多种型号舵机的研制工作。

三点弯曲裂纹张开柔度的实验研究

运用裂纹张开柔度法对ASTME399-1990和GB/T4161-1984中三点弯曲试样测试断裂韧度KIC中的线弹性加载特性进行实验研究,结合疲劳裂纹扩展过程,得出GB/T4161对试样加载平行度要求过严的结论,提出平行度放宽到0.05 W的范围。

激光喷丸成形板料预加载建模

激光喷丸成形中,在弹性预加载下可以有效地克服自由状态下激光喷丸样件呈球形现象,激光喷丸样件的成形曲率也大幅提高,因此预应力激光喷丸成形显著优于自由状态下的激光喷丸成形。而样件的预应力施加是激光喷丸成形的关键技术之一,不同的激光喷丸样件需要的曲率各异,因此对预加载的柔性能力,也就是预应力适应工件的变化能力要求较高。文中建立了激光成形样件弹性预加载的数学模型,分析不同条件下的弹性弯曲极限,并设计预应力施加夹具进行验证,结果证明板料预加载建模结果符合要求。

Viscoelasto-plastic properties of deep hard rocks under water environment

Using a circular incremental step load and unload method, a set of rheological experiments were performed to study the viscoelasto-plastic properties of amphibolite in Jinchuan No.2 diggings under different environments. Based on the scientific analysis on rheological experimental data, the viscoelasto-plastic properties of amphibolite under different environments were studied. The results show that the instantaneous elastic modulus and viscoplastic properties of amphibolite are affected little, the viscoelastic properties of amphibolite are significantly affected. Based on the experimental results and characteristics of recovered rock specimen, a generalized Kelvin model was chosen to simulate rheological properties of amphibolites and key parameters were obtained. It is found that the creep deformation modulus E1 is significantly influenced by the water, while the instant elastic modulus E2 is not significantly affected. The discreteness of the viscosity coefficient η is large, the influence of water on η is not clear and needs to be further studied.

含砂介质专用球阀

介绍了含砂介质专用球阀的工作原理,结构特点,材料选择和技术性能。

仪表球阀设计制造要点浅析

从应用的角度描述了弹性补偿密封结构仪表球阀的优势,阐述了弹性补偿密封结构的基本原理;着重从关键零部件的材料选择、整体结构强度、强度试验、弹性阀座密封、阀杆密封等方面分析了仪表球阀设计制造过程中的重点、难点以及容易导致产品性能降低的因素。

Molecular dynamics analysis on bending mechanical behavior of alumina nanowires at different loading rates

The molecular dynamics(MD)model ofα-Al_(2)O_(3) nanowires in bending is established by using LAMMPS to calculate the atomic stress and strain at different loading rates in order to study the effect of loading rate on the bending mechanical behaviors of theα-Al_(2)O_(3) nanowires.Research results show that the maximum surface stress−rotation angle curves ofα-Al_(2)O_(3) nanowires at different loading rates are all divided into three stages of elastic deformation,plastic deformation and failure,where the elastic limit point can be determined by the curve symmetry during loading and unloading cycle.The loading rate has great influence on the plastic deformation but little on the elastic modulus ofα-Al_(2)O_(3) nanowires.When the loading rate is increased,the plastic deformation stage is shortened and the material is easier to fail in brittle fracture.Therefore,the elastic limit and the strength limit(determined by the direct and indirect MD simulation methods)are closer to each other.The MD simulation result ofα-Al_(2)O_(3) nanowires is verified to be valid by the good agreement with the improved loop test results.The direct MD method becomes an effective way to determine the elastic limit and the strength limit of nanoscale whiskers failed in brittle or ductile fracture at arbitrary loading rate.

Effects of curing under step-by-step load on mechanical and deformation properties of cemented gangue backfill column

A step-by-step load was utilized to mimic the load history of the backfill column in the in-situ curing process.The inner damage of the specimen during curing and uniaxial compressive testing was monitored by electrical resistivity and ultrasonic equipment.Results show that:1)Uniaxial compressive strength(UCS)and elastic modulus(EM)of the samples curing under pressure are higher than those of the control samples without pressure,ranging in ratio from 0.5%to 20.2%and 7.1%to 52.3%,respectively,and are influenced by the initial loading age(ILA)and stress strength ratio(SSR).The SSR during curing should not exceed 80%.2)The earlier the ILA is,the higher the total strain becomes.The higher the SSR applies,the larger the total strain gets.The creep strain increases with the increase of SSR and can be described by Burger’s viscoelastic creep model.When SSR is less than 80%,the earlier the ILA is,the smaller the creep strain becomes after the last step-loading.3)The stability of the early age backfill column under pressure can be monitored based on the change of ultrasonic pulse velocity(UPV)and electrical resistivity.

The Life Predictions in Whole Process Realized with Different Variables and Conventional Materials Constants for Elastic-Plastic Materials Behaviors under Unsymmetrical Cycle Loading

Author researches a lot of the mathematical models and the related conventional material constants in the traditional and the modem mechanics; to adopt two types of variables a and D, for the fatigue-damage-fracture behaviors to elastic-plastic steels contained flaws, to put forward several calculation models, which are the driving force and the life prediction expressions at each stage and in whole process; for the key parameters .A1 and ,A2 in two stages, there are functional relation with other conventional material constants σF,m1 and M2,λ2, they are defined as the new calculable comprehensive material constants, and indicate their physical and geometrical meanings. In addition, for conversion methods between two types of variables, relevant calculating example is provided. Thereby, make a linking between the fracture mechanics and the damage mechanics, communicating their relationships. This works for saving man powers and funds on fatigue-damage-fracture testing that will be having practical significance.

Failure of Semi-infinite Beams of Variable Thickness and Curvature on Elastic Foundation under Contact Loading

In early winter it is usual, in cold regions, that ice features approach offshore structures, like offshore platforms, impacting them, in a slow process of constant deformation build up. Interaction follows, in many cases, up to the point where ice-failure caused by bending fracture takes place. This supposes very large contact forces that the structure has to resist. Therefore, quantification of these efforts is of vital importance to the structural design of platforms. In several designs, these platforms are constructed with inclined walls so as to cause ice to fail in a flex-compression mode. In such a case the ice feature is analyzed as a beam constituted of a linear elastic material in brittle state with constant ice thickness. The simplification renders the problem solvable in a close form. However, this hypothesis goes against field observations. Marine currents action, wind and the sequence of contacts among features lead to thickness variations. Here this factor is addressed in the construction of a model, for harmonic forms of variation of thickness profile, and the accompanying curvature variations, whose solution determines field variables used to address the failure question. Due to the deformation dependency of the loading, a numerical scheme for the two-point boundary value problem in the semi-infinite space is developed. Failure pressures are computed based on a Rankine locus of failure. Variations of the order of 20% in the failure loads, as compared to the uniform beam model, are observed.

Plastic characterization of metals by combining nanoindentation test and finite element simulation

Materials with the same elastic modulus E and representative stress and strain （σr,εr） present similar indentation-loading curves, whatever the value of strain hardening exponent n. Based on this definition, a good approach was proposed to extract the plastic properties or constitutive equations of metals from nanoindentation test combining finite element simulation. Firstly, without consideration of strain hardening, the representative stress was determined by varying assumed representative stress over a wide range until a good agreement was reached between the computed and experimental loading curves. Similarly, the corresponding representative strain was determined with different hypothetical values of strain hardening exponent in the range of 0-0.6. Through modulating assumed strain hardening exponent values to make the computed unloading curve coincide with that of the experiment, the real strain hardening exponent was acquired. Once the strain hardening exponent was determined, the initial yield stress ay of metals could be obtained by the power law constitution. The validity of the proposed methodology was verified by three real metals： AISI 304 steel, Fe andA1 alloy.

A Quadrature Approach for N-Collinear Crack Problem in an Orthotropic Strip

This study presents the determination of the stress intensity factors （SIFs） at the edges of the cracks in an elastic strip weakened by N-collinear cracks. The problem of an orthotropic elastic strip is reduced to a system of Cauchy type singular integral equations. The system of singular integral equations is approached by a Quadrature technique. Under two different loading conditions, the results are obtained for the different cases of crack numbers. The resistance of the strip is examined by considering the orthotropic properties of the strip material. Finally, the crack interactions are clarified during the analysis.

Continuum damage mechanics for sintered powder metals

Sintered metals are characterized by the high porosity(8%)and voids/micro-cracks in microns.Inelastic behavior of the materials is coupled with micro-crack propagation and coalescence of open voids.In the present work the damage evolution of the sintered iron under multi-axial monotonic loading conditions was investigated experimentally and computationally.The tests indicated that damage of the sintered iron initiated already at a stress level much lower than the macroscopic yield stress.The damage process can be divided into the stress-dominated elastic damage and the plastic damage described by the plastic strain.Based on the uniaxial tensile tests an elastic-plastic continuum damage model was developed which predicts both elastic damage and plastic damage in the sintered iron under general multi-axial monotonic loading conditions.Computational predictions agree with experiments with different multi-axial loading paths.A phenomenological continuum damage model for the sintered metal is developed based on the experimental observations to predict the inelastic behavior and damage process to failure under multi-axial loading conditions.The proposed damage model is experimentally verified under different loading conditions.