A comprehensive understanding of the dynamic frictional characteristics in rock joints under high normal load and strong confinement is essential for ensuring the safety of deep engineering construction and mitigating...A comprehensive understanding of the dynamic frictional characteristics in rock joints under high normal load and strong confinement is essential for ensuring the safety of deep engineering construction and mitigating geological disasters.This study conducted shear experiments on rough rock joints under displacement-controlled dynamic normal loads,investigating the shear behaviors of joints across varying initial normal loads,normal loading frequencies,and normal loading amplitudes.Experimental results showed that the peak/valley shear force values increased with initial normal loads and normal loading frequencies but showed an initial increase followed by a decrease with normal loading amplitudes.Dynamic normal loading can either increase or decrease shear strength,while this study demonstrates that higher frequencies lead to enhanced friction.Increased initial normal loading and normal loading frequency result in a gradual decrease in joint roughness coefficient(JRC)values of joint surfaces after shearing.Positive correlations existed between frictional energy dissipation and peak shear forces,while post-shear joint surface roughness exhibited a negative correlation with peak shear forces through linear regression analysis.This study contributes to a better understanding of the sliding responses and shear mechanical characteristics of rock joints under dynamic disturbances.展开更多
The vibration pretreatment-microwave curing process is an efficient,low energy consumption,and high-quality out-of-autoclave curing process for carbon fiber resin matrix composites.This study aims to investigate the i...The vibration pretreatment-microwave curing process is an efficient,low energy consumption,and high-quality out-of-autoclave curing process for carbon fiber resin matrix composites.This study aims to investigate the impact of vibration pretreatment temperature on the fiber weight content,microscopic morphology and mechanical properties of the composite laminates by using optical digital microscopy,universal tensile testing machine and thermo-gravimetric analyzer.Additionally,the combined mode of Bragg fiber grating sensor and temperature measurement fiber was employed to explore the effect of vibration pretreatment on the strain process during microwave curing.The study results revealed that the change in vibration pretreatment temperature had a slight impact on the fiber weight content when the vibration acceleration remained constant.The metallographic and interlaminar strength of the specimen formed at a vibration pretreatment temperature of 80℃ demonstrated a porosity of 0.414% and a 10.69% decrease in interlaminar shear strength compared to autoclave curing.Moreover,the introduction of the vibration energy field during the microwave curing process led to a significant reduction in residual strain in both the 0°and 90°fiber directions,when the laminate was cooled to 60℃.展开更多
The influence of Mo and ZrO_(2)nanoparticles addition on the interfacial properties and shear strength of Sn58Bi solder joint was investigated.The interfacial microstructures of Sn58Bi/Cu,Sn58Bi+Mo/Cu and Sn58Bi+ZrO_(...The influence of Mo and ZrO_(2)nanoparticles addition on the interfacial properties and shear strength of Sn58Bi solder joint was investigated.The interfacial microstructures of Sn58Bi/Cu,Sn58Bi+Mo/Cu and Sn58Bi+ZrO_(2)/Cu solder joints were analysed using a scanning electron microscope(SEM)coupled with energy dispersive X-ray(EDX)and the X-ray diffraction(XRD).Intermetallic compounds(IMCs)of MoSn_(2)are detected in the Sn58Bi+Mo/Cu solder joint,while SnZr,Zr_(5)Sn_(3),ZrCu and ZrSn_(2)are detected in Sn58Bi+ZrO_(2)/Cu solder joint.IMC layers for both composite solders comprise of Cu_(6)Sn_(5) and Cu_(3)Sn.The SEM images of these layers were used to measure the IMC layer’s thickness.The average IMC layer’s thickness is 1.4431μm for Sn58Bi+Mo/Cu and 0.9112μm for Sn58Bi+ZrO_(2)/Cu solder joints.Shear strength of the solder joints was investigated via the single shear lap test method.The average maximum load and shear stress of the Sn58Bi+Mo/Cu and Sn58Bi+ZrO_(2)/Cu solder joints are increased by 33%and 69%,respectively,as compared to those of the Sn58Bi/Cu solder joint.By comparing both composite solder joints,the latter prevails better as adding smaller sized ZrO_(2)nanoparticles improves the interfacial properties granting a stronger solder joint.展开更多
The bonding interface characteristic and shear strength of diffusion bonded Ti-17 titanium alloy at different bonding time were investigated. The results show that the average size of voids decreases while the amount ...The bonding interface characteristic and shear strength of diffusion bonded Ti-17 titanium alloy at different bonding time were investigated. The results show that the average size of voids decreases while the amount of voids decreases after increasing to the maximum value with the increasing bonding time. The irregular void with a scraggly edge tends to an ellipse void with smooth surface and then changes to a tiny void with round shape. The grains across bonding interface occur at bonding time of 60 min. The shear strength of bond increases with increasing bonding time, and the highest shear strength of bond is 887.4 MPa at 60 min. The contribution of plastic deformation on the void closure and the increase of shear strength is significant even though the action time of plastic deformation is short.展开更多
Reactive brazing of TiAl-based intermetallics and Ni-based alloy with Ti foil as interlayer was investigated. The interfacial microstructure and shear strength of the joints were studied. According to the experimental...Reactive brazing of TiAl-based intermetallics and Ni-based alloy with Ti foil as interlayer was investigated. The interfacial microstructure and shear strength of the joints were studied. According to the experimental observations, the molten interlayer reacts vigorously with base metals, forming several continuous reaction layers. The typical interfacial microstructure of the joint can be expressed as GH99/(Ni,Cr)ss(γ)/TiNi(β2)+TiNi2Al(τ4)+Ti2Ni(δ)/δ+Ti3Al(α2)+Al3NiTi2(τ3)/α2+τ3/TiAl. The maximum shear strength is 258 MPa for the specimen brazed at 1000°C for 10 min. Higher brazing temperature or longer brazing time causes coarsening of the phases in the brazing seam and formation of brittle intermetallic layer, which greatly depresses the shear strength of the joints.展开更多
Four different types of three-body model composed of rock and coal with different strength and stiffness were established in order to study the failure characteristics of compound model such as roof-coal-floor. Throug...Four different types of three-body model composed of rock and coal with different strength and stiffness were established in order to study the failure characteristics of compound model such as roof-coal-floor. Through stress analysis of the element with variable strength and stiffness extracted from the strong-weak interface, the tri-axial compressive strength of the weak body and strong body near the interface as well as the areas away from the contact surface was found. Then, on the basis of three-dimensional fast Lagrangian method of continua and strain softening constitutive model composed of Coulomb-Mohr shear failure with tensile cut-off, stress and strain relationship of the four three-body combined models were analyzed under different confining pressures by numerical simulation. Finally, the different features of local shear zones and plastic failure areas of the four different models and their development trend with increasing confining pressure were discussed. The results show that additional stresses are derived due to the lateral deformation constraints near the strong-weak interface area, which results in the strength increasing in weak body and strength decreasing in strong body. The weakly consolidated soft rock and coal cementation exhibit significant strain softening behavior and bear compound tension-shear failure under uni-axial compression. With the increase of confining pressure, the tensile failure disappears from the model, and the failure type of composed model changes to local shear failure with different number of shearing bands and plastic failure zones. This work shows important guiding significance for the mechanism study of seismic, rock burst, and coal bump.展开更多
Through the shear tests on composite specimens using four different kinds of tack coat material (epoxy resin, SBS modified emulsified asphalt, SBS modified asphalt and H# bridge waterproof material), the bond condit...Through the shear tests on composite specimens using four different kinds of tack coat material (epoxy resin, SBS modified emulsified asphalt, SBS modified asphalt and H# bridge waterproof material), the bond condition between layers of porous asphalt pavement under traffic load, temperature variation and moisture situation is evaluated. The test results show that the bond strength decreases with the rise in temperature, and the relationship between shear strength and temperature can be expressed by a logarithm curve at a high reliability. Under the action of traffic load, the value of shear strength of the mixture right under the centre of the wheel track is smaller than that of other parts of the pavement. It is also found that some effects concerning moisture have comparative effects on the bonding of the two layers. Given all the results achieved during the study, it will be quite rewarding to make rational comparisons during selecting the sound type of tack coat.展开更多
The effect of grain size of primary α phase on the bonding interface characteristic and shear strength of bond was investigated in the press bonding of Ti-6Al-4V alloy. The quantitative results show that the average ...The effect of grain size of primary α phase on the bonding interface characteristic and shear strength of bond was investigated in the press bonding of Ti-6Al-4V alloy. The quantitative results show that the average size of voids increases from 0.8 to 2.6 μm and the bonding ratio decreases from 90.9% to 77.8% with an increase in grain size of primary α phase from 8.2 to 16.4 μm. The shape of voids changes from the tiny round to the irregular strip. The highest shear strength of bond can be obtained in the Ti-6Al-4V alloy with a grain size of 8.2 μm. This is contributed to the higher ability of plastic flow and more short-paths for diffusion in the alloy with smaller grain size of primary α phase, which promote the void closure process and the formation of α/β grains across bonding interface.展开更多
Face centred cubic(FCC) TiB ceramic powder synthesized by Ti-boronizing method was used as conductive filler to make ceramic electrically conductive adhesives(ECAs) with the polymer matrix.Electrically conductive ...Face centred cubic(FCC) TiB ceramic powder synthesized by Ti-boronizing method was used as conductive filler to make ceramic electrically conductive adhesives(ECAs) with the polymer matrix.Electrically conductive properties of the ceramic ECAs were studied.The bulk electrical resistivity varied with the powder content of the FCC-TiB in ECAs.The FCC-TiB filled ECAs also showed the percolation behavior that usually occurred for the metal-filled ECAs,the percolation threshold was located at the content of 60%FCC-TiB.A minimum value of 0.1 Ω·cm was obtained at a content of 75%FCC-TiB.In order to check the reliability of mechanical property,tensile test was done to measure the shear strength,and the shear strength dropped with increasing the content of FCC-TiB powders.It is about 12.26 MPa at the content of 70%TiB powders.The Cu filled ECAs were also prepared for comparison.The properties of the oxidation resistance of the two ECAs were evaluated.The results show that the ceramic ECAs have excellent oxidation resistance and better stability compared with the Cu filled ECAs.展开更多
Vertically orientated TiO2 nanotube array with diameters ranging from 60 up to 80 nm and length of 4 μm was grown on titanium by anodization.Crack initiation,propagation and saturation were studied using the substrat...Vertically orientated TiO2 nanotube array with diameters ranging from 60 up to 80 nm and length of 4 μm was grown on titanium by anodization.Crack initiation,propagation and saturation were studied using the substrate straining test.The results show that annealing obviously modifies the interfaces.With the increase of tensile strain,cracks in TiO2 nanotube films propagate rapidly and reach the saturation within a narrow strain gap.Interfacial shear strengths of TiO2 nanotube films without annealing,with 250 ℃ annealing and with 400 ℃ annealing can be estimated as 163.3,370.2 and 684.5 MPa,respectively.The critical energy release rates of TiO2 nanotube films are calculated as 49.6,102.6 and 392.7 J/m2,respectively.The fracture toughnesses of TiO2 nanotube films are estimated as 0.996,1.433 and 2.803 MPa-m1/2,respectively.The interfacial bonding mechanism of TiO2 nanotube film is chemical bonding.展开更多
This research adopted four methods to toughen epoxy adhesives. They were liquid hydroxyl group terminated polybutadiene (HTPB) rubber modification, silicon rubber modification, polyacrylate multiplicity elastomer par...This research adopted four methods to toughen epoxy adhesives. They were liquid hydroxyl group terminated polybutadiene (HTPB) rubber modification, silicon rubber modification, polyacrylate multiplicity elastomer particulates emulsion modification and chemical grafting modification. After modification, the shearing strength and the rupture elongation were tested. The interface and the chemical reaction between the modifiers and the epoxy were analyzed by scanning electron microscope (SEM) and infrared optical spectrum. The results show that the elastomer particulates modification and the chemical grafting modification can reach the better toughening effects.展开更多
A mathematical model of the computer numerical control (CNC) heavy cuttingservo system including chatter in cutting courses was constructed for the chatter in CNC heavycutting. The theoretical analysis, computer simul...A mathematical model of the computer numerical control (CNC) heavy cuttingservo system including chatter in cutting courses was constructed for the chatter in CNC heavycutting. The theoretical analysis, computer simulation and orthogonal tests on this model show thatincreasing the gain of position K_(pp) can improve the rapid tracking performance of machine tools,and decreasing the delay time of speed loop τ_s can quickly eliminate the static error in thesystem, but the limited cutting width b_(lim) will descend correspondingly; excessively large orexcessively small gain of speed loop K_(ps) can result in decreasing b_(lim); optimizing K_(pp),τ_s and K_(ps) can improve the dynamic and static performance of the system and increase b_(lim).It is easy and feasible to optimize the servo parameters by the orthogonal test. This method caneffectively improve the system's stability and limited cutting width and it is suitable for the CNCheavy cutting of heavy-duty machine tools.展开更多
In machining the particle reinforced aluminum based composite material with high Si content using the cobalt-cemented tungsten carbide micro cutting tools, diamond like carbon (DLC) films are deposited on cobalt-cem...In machining the particle reinforced aluminum based composite material with high Si content using the cobalt-cemented tungsten carbide micro cutting tools, diamond like carbon (DLC) films are deposited on cobalt-cemented tungsten carbide micro-drills with two-step pretreatment method. Characteristics of DLC coated tools are investigated in bias-enhanced HFCVD system with the optimized hot filament arrangement. The optimization deposition technology is obtained and the wear mechanism of cutting tools is analyzed. The drilling performance of DLC coated tools is verified by the experiments of cutting particle reinforced aluminum based composite material (Si 15% in volume) compared with uncoated ones. Experimental results show that the two-step pretreatment method is appropriate for complex shaped cemented carbide substrates and ensures the good adhesive strength between the diamond film and the substrate. The cutting performance of DLC coated tool is enhanced 10 times when machining the Si particle reinforced aluminum based metal matrix composite compared with that of uncoated ones under the same cutting conditions.展开更多
基金Projects(52174092,51904290)supported by the National Natural Science Foundation,ChinaProject(BK20220157)supported by the Natural Science Foundation of Jiangsu Province,China+1 种基金Project(232102321009)supported by Henan Province Science and Technology Key Project,ChinaProject(2022YCPY0202)supported by Fundamental Research Funds for the Central Universities,China。
文摘A comprehensive understanding of the dynamic frictional characteristics in rock joints under high normal load and strong confinement is essential for ensuring the safety of deep engineering construction and mitigating geological disasters.This study conducted shear experiments on rough rock joints under displacement-controlled dynamic normal loads,investigating the shear behaviors of joints across varying initial normal loads,normal loading frequencies,and normal loading amplitudes.Experimental results showed that the peak/valley shear force values increased with initial normal loads and normal loading frequencies but showed an initial increase followed by a decrease with normal loading amplitudes.Dynamic normal loading can either increase or decrease shear strength,while this study demonstrates that higher frequencies lead to enhanced friction.Increased initial normal loading and normal loading frequency result in a gradual decrease in joint roughness coefficient(JRC)values of joint surfaces after shearing.Positive correlations existed between frictional energy dissipation and peak shear forces,while post-shear joint surface roughness exhibited a negative correlation with peak shear forces through linear regression analysis.This study contributes to a better understanding of the sliding responses and shear mechanical characteristics of rock joints under dynamic disturbances.
基金Projects(52175373,52005516)supported by the National Natural Science Foundation of ChinaProject(2018YFA0702800)supported by the National Key Basic Research Program,ChinaProject(ZZYJKT2021-03)supported by the State Key Laboratory of High Performance Complex Manufacturing,Central South University,China。
文摘The vibration pretreatment-microwave curing process is an efficient,low energy consumption,and high-quality out-of-autoclave curing process for carbon fiber resin matrix composites.This study aims to investigate the impact of vibration pretreatment temperature on the fiber weight content,microscopic morphology and mechanical properties of the composite laminates by using optical digital microscopy,universal tensile testing machine and thermo-gravimetric analyzer.Additionally,the combined mode of Bragg fiber grating sensor and temperature measurement fiber was employed to explore the effect of vibration pretreatment on the strain process during microwave curing.The study results revealed that the change in vibration pretreatment temperature had a slight impact on the fiber weight content when the vibration acceleration remained constant.The metallographic and interlaminar strength of the specimen formed at a vibration pretreatment temperature of 80℃ demonstrated a porosity of 0.414% and a 10.69% decrease in interlaminar shear strength compared to autoclave curing.Moreover,the introduction of the vibration energy field during the microwave curing process led to a significant reduction in residual strain in both the 0°and 90°fiber directions,when the laminate was cooled to 60℃.
文摘The influence of Mo and ZrO_(2)nanoparticles addition on the interfacial properties and shear strength of Sn58Bi solder joint was investigated.The interfacial microstructures of Sn58Bi/Cu,Sn58Bi+Mo/Cu and Sn58Bi+ZrO_(2)/Cu solder joints were analysed using a scanning electron microscope(SEM)coupled with energy dispersive X-ray(EDX)and the X-ray diffraction(XRD).Intermetallic compounds(IMCs)of MoSn_(2)are detected in the Sn58Bi+Mo/Cu solder joint,while SnZr,Zr_(5)Sn_(3),ZrCu and ZrSn_(2)are detected in Sn58Bi+ZrO_(2)/Cu solder joint.IMC layers for both composite solders comprise of Cu_(6)Sn_(5) and Cu_(3)Sn.The SEM images of these layers were used to measure the IMC layer’s thickness.The average IMC layer’s thickness is 1.4431μm for Sn58Bi+Mo/Cu and 0.9112μm for Sn58Bi+ZrO_(2)/Cu solder joints.Shear strength of the solder joints was investigated via the single shear lap test method.The average maximum load and shear stress of the Sn58Bi+Mo/Cu and Sn58Bi+ZrO_(2)/Cu solder joints are increased by 33%and 69%,respectively,as compared to those of the Sn58Bi/Cu solder joint.By comparing both composite solder joints,the latter prevails better as adding smaller sized ZrO_(2)nanoparticles improves the interfacial properties granting a stronger solder joint.
基金Project(51275416)supported by the National Natural Science Foundation of China
文摘The bonding interface characteristic and shear strength of diffusion bonded Ti-17 titanium alloy at different bonding time were investigated. The results show that the average size of voids decreases while the amount of voids decreases after increasing to the maximum value with the increasing bonding time. The irregular void with a scraggly edge tends to an ellipse void with smooth surface and then changes to a tiny void with round shape. The grains across bonding interface occur at bonding time of 60 min. The shear strength of bond increases with increasing bonding time, and the highest shear strength of bond is 887.4 MPa at 60 min. The contribution of plastic deformation on the void closure and the increase of shear strength is significant even though the action time of plastic deformation is short.
基金Projects (50975062, 51105107, 51021002) supported by the National Natural Science Foundation of ChinaProjects (QC2011C044) supported by the Natural Science Foundation of Heilongjiang Province,China+1 种基金Project (20112302130005) supported by the Specialized Research Fund for the Doctoral Program of Higher Education,ChinaProject (CUGA4130902510) supported by the China Postdoctoral Science Foundation Funded
文摘Reactive brazing of TiAl-based intermetallics and Ni-based alloy with Ti foil as interlayer was investigated. The interfacial microstructure and shear strength of the joints were studied. According to the experimental observations, the molten interlayer reacts vigorously with base metals, forming several continuous reaction layers. The typical interfacial microstructure of the joint can be expressed as GH99/(Ni,Cr)ss(γ)/TiNi(β2)+TiNi2Al(τ4)+Ti2Ni(δ)/δ+Ti3Al(α2)+Al3NiTi2(τ3)/α2+τ3/TiAl. The maximum shear strength is 258 MPa for the specimen brazed at 1000°C for 10 min. Higher brazing temperature or longer brazing time causes coarsening of the phases in the brazing seam and formation of brittle intermetallic layer, which greatly depresses the shear strength of the joints.
基金Project(51174128)supported by the National Natural Science Foundation of ChinaProject(20123718110007)supported by the Specialized Research Fund for the Doctoral Program of Higher Education of China
文摘Four different types of three-body model composed of rock and coal with different strength and stiffness were established in order to study the failure characteristics of compound model such as roof-coal-floor. Through stress analysis of the element with variable strength and stiffness extracted from the strong-weak interface, the tri-axial compressive strength of the weak body and strong body near the interface as well as the areas away from the contact surface was found. Then, on the basis of three-dimensional fast Lagrangian method of continua and strain softening constitutive model composed of Coulomb-Mohr shear failure with tensile cut-off, stress and strain relationship of the four three-body combined models were analyzed under different confining pressures by numerical simulation. Finally, the different features of local shear zones and plastic failure areas of the four different models and their development trend with increasing confining pressure were discussed. The results show that additional stresses are derived due to the lateral deformation constraints near the strong-weak interface area, which results in the strength increasing in weak body and strength decreasing in strong body. The weakly consolidated soft rock and coal cementation exhibit significant strain softening behavior and bear compound tension-shear failure under uni-axial compression. With the increase of confining pressure, the tensile failure disappears from the model, and the failure type of composed model changes to local shear failure with different number of shearing bands and plastic failure zones. This work shows important guiding significance for the mechanism study of seismic, rock burst, and coal bump.
文摘Through the shear tests on composite specimens using four different kinds of tack coat material (epoxy resin, SBS modified emulsified asphalt, SBS modified asphalt and H# bridge waterproof material), the bond condition between layers of porous asphalt pavement under traffic load, temperature variation and moisture situation is evaluated. The test results show that the bond strength decreases with the rise in temperature, and the relationship between shear strength and temperature can be expressed by a logarithm curve at a high reliability. Under the action of traffic load, the value of shear strength of the mixture right under the centre of the wheel track is smaller than that of other parts of the pavement. It is also found that some effects concerning moisture have comparative effects on the bonding of the two layers. Given all the results achieved during the study, it will be quite rewarding to make rational comparisons during selecting the sound type of tack coat.
基金Project(2014M562447) supported by the China Postdoctoral Science FoundationProject(51275416) supported by the National Natural Science Foundation of China+1 种基金Project(BP201503) supported by the Research Fund of the State Key Laboratory of Solidification Processing(NWPU)China
文摘The effect of grain size of primary α phase on the bonding interface characteristic and shear strength of bond was investigated in the press bonding of Ti-6Al-4V alloy. The quantitative results show that the average size of voids increases from 0.8 to 2.6 μm and the bonding ratio decreases from 90.9% to 77.8% with an increase in grain size of primary α phase from 8.2 to 16.4 μm. The shape of voids changes from the tiny round to the irregular strip. The highest shear strength of bond can be obtained in the Ti-6Al-4V alloy with a grain size of 8.2 μm. This is contributed to the higher ability of plastic flow and more short-paths for diffusion in the alloy with smaller grain size of primary α phase, which promote the void closure process and the formation of α/β grains across bonding interface.
基金Project (51172088) supported by the National Natural Science Foundation of China
文摘Face centred cubic(FCC) TiB ceramic powder synthesized by Ti-boronizing method was used as conductive filler to make ceramic electrically conductive adhesives(ECAs) with the polymer matrix.Electrically conductive properties of the ceramic ECAs were studied.The bulk electrical resistivity varied with the powder content of the FCC-TiB in ECAs.The FCC-TiB filled ECAs also showed the percolation behavior that usually occurred for the metal-filled ECAs,the percolation threshold was located at the content of 60%FCC-TiB.A minimum value of 0.1 Ω·cm was obtained at a content of 75%FCC-TiB.In order to check the reliability of mechanical property,tensile test was done to measure the shear strength,and the shear strength dropped with increasing the content of FCC-TiB powders.It is about 12.26 MPa at the content of 70%TiB powders.The Cu filled ECAs were also prepared for comparison.The properties of the oxidation resistance of the two ECAs were evaluated.The results show that the ceramic ECAs have excellent oxidation resistance and better stability compared with the Cu filled ECAs.
基金Project(50604017) supported by the National Natural Science Foundation of ChinaProject(20110946Z) supported by the State Key Laboratory of Powder Metallurgy,China
文摘Vertically orientated TiO2 nanotube array with diameters ranging from 60 up to 80 nm and length of 4 μm was grown on titanium by anodization.Crack initiation,propagation and saturation were studied using the substrate straining test.The results show that annealing obviously modifies the interfaces.With the increase of tensile strain,cracks in TiO2 nanotube films propagate rapidly and reach the saturation within a narrow strain gap.Interfacial shear strengths of TiO2 nanotube films without annealing,with 250 ℃ annealing and with 400 ℃ annealing can be estimated as 163.3,370.2 and 684.5 MPa,respectively.The critical energy release rates of TiO2 nanotube films are calculated as 49.6,102.6 and 392.7 J/m2,respectively.The fracture toughnesses of TiO2 nanotube films are estimated as 0.996,1.433 and 2.803 MPa-m1/2,respectively.The interfacial bonding mechanism of TiO2 nanotube film is chemical bonding.
文摘This research adopted four methods to toughen epoxy adhesives. They were liquid hydroxyl group terminated polybutadiene (HTPB) rubber modification, silicon rubber modification, polyacrylate multiplicity elastomer particulates emulsion modification and chemical grafting modification. After modification, the shearing strength and the rupture elongation were tested. The interface and the chemical reaction between the modifiers and the epoxy were analyzed by scanning electron microscope (SEM) and infrared optical spectrum. The results show that the elastomer particulates modification and the chemical grafting modification can reach the better toughening effects.
文摘A mathematical model of the computer numerical control (CNC) heavy cuttingservo system including chatter in cutting courses was constructed for the chatter in CNC heavycutting. The theoretical analysis, computer simulation and orthogonal tests on this model show thatincreasing the gain of position K_(pp) can improve the rapid tracking performance of machine tools,and decreasing the delay time of speed loop τ_s can quickly eliminate the static error in thesystem, but the limited cutting width b_(lim) will descend correspondingly; excessively large orexcessively small gain of speed loop K_(ps) can result in decreasing b_(lim); optimizing K_(pp),τ_s and K_(ps) can improve the dynamic and static performance of the system and increase b_(lim).It is easy and feasible to optimize the servo parameters by the orthogonal test. This method caneffectively improve the system's stability and limited cutting width and it is suitable for the CNCheavy cutting of heavy-duty machine tools.
文摘In machining the particle reinforced aluminum based composite material with high Si content using the cobalt-cemented tungsten carbide micro cutting tools, diamond like carbon (DLC) films are deposited on cobalt-cemented tungsten carbide micro-drills with two-step pretreatment method. Characteristics of DLC coated tools are investigated in bias-enhanced HFCVD system with the optimized hot filament arrangement. The optimization deposition technology is obtained and the wear mechanism of cutting tools is analyzed. The drilling performance of DLC coated tools is verified by the experiments of cutting particle reinforced aluminum based composite material (Si 15% in volume) compared with uncoated ones. Experimental results show that the two-step pretreatment method is appropriate for complex shaped cemented carbide substrates and ensures the good adhesive strength between the diamond film and the substrate. The cutting performance of DLC coated tool is enhanced 10 times when machining the Si particle reinforced aluminum based metal matrix composite compared with that of uncoated ones under the same cutting conditions.