电解大电流强化机组整流器实用技术探讨

本文详细介绍了KHS-40KA/950V整流机组的生产中实用,用于万基铝业铝电解交流电能转化为直流电能的强化电流机组晶闸管整流器,并且满足电解负载工艺要求的直流电能。

Effect of thermo-mechanical treatment on microstructure and mechanical properties of wire-arc additively manufactured Al-Cu alloy

Wire-arc additive manufacture(WAAM)has great potential for manufacturing of Al-Cu components.However,inferior mechanical properties of WAAM deposited material restrict its industrial application.Inter-layer cold rolling and thermo-mechanical heat treatment(T8)with pre-stretching deformation between solution and aging treatment were adopted in this study.Their effects on hardness,mechanical properties and microstructure were analyzed and compared to the conventional heat treatment(T6).The results show that cold rolling increases the hardness and strengths,which further increase with T8 treatment.The ultimate tensile strength(UTS)of 513 MPa and yield stress(YS)of 413 MPa can be obtained in the inter-layer cold-rolled sample with T8 treatment,which is much higher than that in the as-deposited samples.The cold-rolled samples show higher elongation than that of as-deposited ones due to significant elimination of porosity in cold rolling;while both the T6 and T8 treatments decrease the elongation.The cold rolling and pre-stretching deformation both contribute to the formation of dense and dispersive precipitatedθ′phases,which inhibits the dislocation movement and enhances the strengths;as a result,T8 treatment shows better strengthening effect than the T6 treatment.The strengthening mechanism was analyzed and it was mainly related to work hardening and precipitation strengthening.

Microstructures and mechanical properties of extruded and aged Mg-Zn-Mn-Sn-Y alloys

The microstructures and mechanical properties of Mg-6Zn-1Mn-4Sn and Mg-6Zn-1Mn-4Sn-0.5Y alloys under extrusion and T6 aging conditions were investigated by optical microscopy（OM）, X-ray diffraction（XRD）, scanning electron microscopy（SEM） and tensile test. The results show that Y element refines the grains and improves the comprehensive mechanical properties of ZMT614-0.5Y both in as-extruded and T6 states. The phase compositions of Mg-6Zn-1Mn-4Sn-0.5Y are α-Mg, Mg Zn2, Mn, Mg2 Sn and Mg Sn Y phases. After T6 treatment, the ultimate tensile strength（UTS） and yield strength（YS） increase while the elongation decreases severely. For both of these alloys, the theoretical results combined with the experimental values demonstrate that the grain boundary strengthening and solid solution strengthening play an important role in enhancing the YS in the as-extruded state, while the precipitation strengthening is the key factor for the enhancement of YS in the T6 state.

Microstructure evolution and strengthening mechanisms of spray-formed 5A12 Al alloy processed by high reduction rolling

The extrusion preform of the spray-formed5A12Al alloy was hot rolled using high reduction rolling technology.By means of transmission electron microscopy(TEM),electron backscatter diffraction(EBSD)and energy dispersive spectroscopy(EDS),the microstructure evolution was studied and the strengthening and toughening mechanism was thereby proposed.The results indicate that discontinuous and continuous dynamic recrystallization occurred during the hot rolling deformation of the spray-formed5A12Al alloy.The grain size was significantly refined and the micro-scale grains formed.Partial dynamic recrystallization leads to a significant increase of dislocation density and cellular structure.The Mg atoms were distributed in the Al matrix mainly in the presence of solid solution rather than the formation of precipitate.High solid solution of Mg atoms not only hindered the dislocation motion and increased the density of dislocation,but also exhibited a remarkable solid solution strengthening effect,which contributes to the high strength and high toughness of the as-rolled sheets.The tensile strength and elongation of spray formed5A12Al alloy at room temperature after3passes hot rolling were622MPa and20%,respectively.

Strengthening contributions in ultra-high strength cryorolled Al-4%Cu-3%TiB_2 in situ composite

Ultra-high strength Al alloy system was developed by cryorolling and the contribution of various strengthening mechanisms to the overall yield strength of the system was evaluated. Cryorolling of Al-4%Cu-3%TiB2 in situ composite followed by short annealing at 175 ℃ and ageing at 125℃ resulted in an ultra-high yield strength of about 800 MPa with 9%total elongation. The strengthening contributions form solid solution strengthening, grain refinement, dislocation strengthening, precipitation hardening and dispersion strengthening were evaluated using standard equations. It was estimated that the maximum contribution was from grain refinement due to cryorolling followed by precipitation and dispersion strengthening.

Enhanced strengthening by two-step progressive solution and aging treatment in AM50-4%(Zn,Y) magnesium alloy

AM50-4%(Zn,Y)alloy with a Zn/Y mole ratio of6:1was subjected to thermal analysis,and the results were used for designing a two-step progressive solution treatment process.The effects of solution and aging treatments on the microstructure and mechanical properties of the AM50-4%(Zn,Y)alloy were investigated using OM,XRD,SEM/EDS,TEM,tensile test and hardness test.The experimental results demonstrated that the two-step progressive solution treatment could make theΦandβphases sufficiently dissolve into the matrix which possessed higher supersaturated degree of the dissolved solute compared with the one-step solution treatment.This resulted in a certain enhancement of the precipitation strengthening effect during the subsequent aging process.The precipitation of theФphase had a greater impact on the comprehensive mechanical properties of the alloy thanβphase precipitation when the aging treatment was performed at180℃.The peak aging strength of the AM50-4%(Zn,Y)alloy which was subjected to the two-step progressive solution treatment process(345℃for16h and375℃for6h)was obtained after the aging treatment at180℃for12h.

Effect of partial recrystallization on microstructure and tensile properties of NiFeCoCrMn high-entropy alloy

To obtain a balance between strength and ductility in NiFeCoCrMn high-entropy alloy, the degree of dislocation strengthening was tuned via partial recrystallization during traditional thermomechanical processing(cold rolling and recrystallization). The tensile properties in each state were then examined. Significant improvements in uniform elongation and work hardening rate, with decrease in yield strength and ultimate tensile strength, are associated with increase in the recrystallized fraction, i.e., reductions in the degree of strain hardening. In particular, recrystallized fractions of 37% and 74% are obtained by annealing at 650 ℃ for 10 min and 15 min, respectively, which results in yield strengths of 1003 MPa and 742 MPa and uniform elongations of 4% and 24%, respectively. The strengthening is due to the unrecrystallized grains with a high density of dislocations, whereas the ductility benefits from the presence of recrystallized strain-free grains.

Effects of minor Sc and Zr additions on mechanical properties and microstructure evolution of Al−Zn−Mg−Cu alloys

The effects of minor Sc and Zr additions on the mechanical properties and microstructure evolution of Al Zn Mg Cu alloys were studied using tensile tests, scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The ultimate tensile strength of the peak-aged Al Zn Mg Cu alloy is improved by about 105 MPa with the addition of 0.10% Zr. An increase of about 133 MPa is observed with the joint addition of 0.07% Sc and 0.07% Zr. For the alloys modified with the minor addition of Sc and Zr (0.14%), the main strengthening mechanisms of minor addition of Sc and Zr are fine-grain strengthening, sub-structure strengthening and the Orowan strengthening mechanism produced by the Al3(Sc,Zr) and Al3Zr dispersoids. The volume of Al3Zr particles is less than that of Al3(Sc,Zr) particles, but the distribution of Al3(Sc,Zr) particles is more dispersed throughout the matrix leading to pinning the dislocations motion and restraining the recrystallization more effectively.

Effect of Al and Sc on deformation behavior of FeCoNi multi-element alloys

The effects of Al and Sc on mechanical properties of FeCoNi multi-element alloys(MEAs) were investigated by compressive tests. The microstructures of FeCoNi MEAs with different contents of Al and Sc were characterized and the strengthening mechanisms were discussed. The results show that FeCoNi MEA with a low content of Al has a face-centered cubic(FCC) structure. The yield strength increases linearly with the increase of Al content, which is largely caused by solid solution hardening. Further addition of Sc can promote the formation of a new phase in(FeCoNi)1-xAlx MEAs. A minor addition of Sc can significantly increase the yield strengths of(FeCoNi)1-xAlx MEAs with a low Al content and improve the compressive plasticity of(FeCoNi)1-xAlx MEAs with a high Al content.

Effects of Mg content on microstructure and mechanical properties of low Zn-containing Al-xMg-3Zn-1Cu cast alloys

Effects of Mg content on the microstructure and mechanical properties of low Zn-containing Al−xMg−3Zn−1Cu cast alloys(x=3−5,wt.%)were investigated.As Mg content increased in the as-cast alloys,the grains were refined due to enhanced growth restriction,and the formation ofη-Mg(AlZnCu)_(2) and S-Al_(2)CuMg phases was inhibited while the formation of T-Mg_(32)(AlZnCu)_(49 )phase was promoted when Mg content exceeded 4 wt.%.The increase of Mg content encumbered the solution kinetics by increasing the size of eutectic phase but accelerated and enhanced the age-hardening through expediting precipitation kinetics and elevating the number density of the precipitates.As Mg content increased,the yield strength and tensile strength of the as-cast,solution-treated and peak-aged alloys were severally improved,while the elongation of the alloys decreased.The tensile strength and elongation of the peak-aged Al−5Mg−3Zn−1Cu alloy exceed 500 MPa and 5%,respectively.Precipitation strengthening implemented by T′precipitates is the predominant strengthening mechanism in the peak-aged alloys and is enhanced by increasing Mg content.

Discontinuities effect on drilling condition and performance of selected rocks in Nigeria

The study examined joint discontinuity spacing effect on drilling condition and performance in selected rocks in llorin and Ibese areas, Nigeria. Five samples for each rock type （gneiss and limestone） were tested in the laboratory for chemical, physical and mechanical properties. Dip direction and joint spacing were measured using compass clinometers. The chemical composition was determined using X-ray Fluores- cence （XRF） spectrometer. The results show that gneiss has SiO2 of 61.88g and limestone has CaO content of 52.3g. The average dry density of gneiss and limestone are 2.6 and 2.39 g/cm^3, respectively. The uniaxial compressive strength of gneiss and limestone are 195 and 93.83 MPa, respectively. These rocks are classified as strong and moderately strong rock. Gneiss and limestone have mean joint discontinuity spacing of 0.79 and 0.25 m, which classified them as moderate and wide joint spacing respectively. Joint spacing was correlated with specific energy, bit wear and uniaxial compressive using Statistical Package for Social Science （SPSS）. The regression model has multiple coefficient of correlation of R^2 = 0.791 and R^2 =0.995 for gneiss and limestone, respectively. The variation in joint spacing could be attributed to spe- cific energy, bit wear and uniaxial compressive strength which affect drilling condition and performance. Ultimately, as joint spacing gets closer, the drilling velocity increases, drill string will be stable.

Low-carbon advanced nanostructured steels:Microstructure, mechanical properties, and applications

Low-carbon advanced nanostructured steels have been developed for various structural engineering applications, including bridges, automobiles, and other strength-critical applications such as the reactor pressure vessels in nuclear power stations. The mechanical performances and applications of these steels are strongly dependent on their microstructural features. By controlling the size,number density, distribution, and types of precipitates, it is possible to produce nanostructured steels with a tensile strength reaching as high as 2 GPa while keeping a decent tensile elongation above 10% and a reduction of area as high as 40%. Besides, through a careful control of strength contributions from multiple strengthening mechanisms, the nanostructured steels with superior strengths and low-temperature impact toughness can be obtained by avoiding the temper embrittlement regime. With appropriate Mn additions, these nanostructured steels can achieve a triple enhancement in ductility(total tensile elongation, TE of ~30%) at no expense of strengths(yield strength, YS of ~1100 to 1300 MPa, ultimate tensile strength, UTS of ~1300 to 1400 MPa). More importantly, these steels demonstrate good fabricability and weldability. In this paper, the microstructure-property relationships of these advanced nanostructured steels are comprehensively reviewed. In addition, the current limitations and future development of these nanostructured steels are carefully discussed and outlined.